User's Manual

22
FIGURE 40 - RUNNING CLEARANCE ADJUSTMENT
8VLQJDPPVL[SRLQWER[ZUHQFKWXUQWKH6KHDU
$GDSWHUclockwise XQWLOWKHSDGVFRQWDFWWKH
URWRU1RWH'RQRWXVHDQRSHQHQGHGZUHQFKDV
WKLVPD\GDPDJHWKHDGDSWHU(See Figure 40)
8VLQJWKHVDPHWRROWXUQWKH6KHDU$GDSWHU
counter-clockwiseDQGOLVWHQIRU WKHVRXQG RI
FOLFNVDVWKHPHFKDQLVPEDFNVRIILQFUHDVHVWKH
UXQQLQJFOHDUDQFH(See Figure 37).
6HOHFWWKHFRUUHFWUHSODFHPHQWDGMXVWHUFDSIURP
WKRVHVXSSOLHGZLWKWKHNLW/LJKWO\JUHDVHDGMXVWHU
FDSZLWK5HQROLW+/7ZKLWHJUHDVHSDUWQXPEHU
DQGLQVWDOOWKHFDS

3XVK
WKHQHZSDGUHWDLQHUEDULQWRWKHJURRYH
RIWKHFDOLSHU3UHVVGRZQRQWKHSDGUHWDLQHUEDU
DQG LQVHUW WKH SDG UHWDLQHU SLQ  ZLWK WKH SLQ
SRLQWLQJ GRZQZDUGV ZKHUH SRVVLEOH ,QVWDOO WKH
VXSSOLHGZDVKHUDQGWKHQWKHVSULQJFOLS
(See Figure 34).

$SSO\ DQG UHOHDVH WKH EUDNHV 7KH KXE VKRXOG
WXUQHDVLO\E\KDQGDIWHUDSSO\LQJDQGUHOHDVLQJWKH
EUDNH
5HFKHFN WKH UXQQLQJ FOHDUDQFH 5HDGMXVW LI
QHFHVVDU\

5HLQVWDOOWKHZKHHOIROORZLQJWKHYHKLFOHPDQXDO
LQVWUXFWLRQV
WARNING!
The brake pads and rotor must be maintained within
the recommended wear limits. Failure to monitor wear
and replace the brake pads and rotor when required
may result in diminished brake performance.
5.3 CALIPER/CARRIER/ACTUATOR
ASSEMBLY
CAUTION: Follow all safe maintenance practices,
including those listed on page two of this document.
Park the vehicle (by other means than the foundation
brakes) on level ground and chock the wheels.
CAUTION: When using a hoist to support the air disc
brake, do not attempt to use the pad retainer bar as a
bracing point. It is not designed to support the weight
of the brake. Use instead a brace (or chain) wrapped
around the entire brake to attach the hoist.
 ,Q DOO FDVHV FKHFN WKDW WKH FXUUHQW KRVH URXWLQJ
DUUDQJHPHQWGRHVQRWUHVWULFWWKHIXOOWUDYHORIWKH
FDOLSHUEHIRUHEHJLQQLQJZRUNRQWKHDVVHPEO\
 5HPRYHWKHEUDNHSDGV(See Section 5.2).
 (See Section 5.4). ,IWKHDFWXDWRUXVHGLVDVSULQJ
EUDNHIROORZLQJWKHPDQXIDFWXUHU¶VJXLGHOLQHVFDJH
WKHVSULQJ:LWKDOODLUSUHVVXUHGUDLQHGIURPWKH
V\VWHPGLVFRQQHFW WKH DLU KRVHV IURP WKH EUDNH
FKDPEHU
Vertical Mounting Bolt Style
Mounting Bolts
(6 total - washers
not required)
Anchor Plate/
Torque Plate
Caliper/Carrier Assembly (Showing
Spring Brake Actuator )
Alignment
Bushing
Alignment
Bushing
FIGURE 41 - VERTICAL MOUNT CALIPER/CARRIER
 See Figure 41. 6XSSRUWLQJWKHDLUGLVFEUDNHE\
QHFHVVDU\ PHDQV UHPRYH WKH VL[  PRXQWLQJ
EROWVZDVKHUVDQGGLVFDUG1RWH%HQGL[VWURQJO\
UHFRPPHQGVWKDWGXULQJUHDVVHPEO\WKHVHEROWV
DUHUHSODFHG VHH \RXUYHKLFOH PDQXIDFWXUHUIRU
UHSODFHPHQWKDUGZDUH/LIWWKHFDOLSHUXSRIIWKH
DQFKRUSODWH
7KHYHUWLFDOEROWDVVHPEO\LQFOXGHVDQDOLJQPHQWEXVKLQJ
This bushing must be saved for re-use during re-
assembly of the brake.7KHEXVKLQJPRXQWVLQWKHWRUTXH
SODWH DQG PDLQWDLQV WKH FRUUHFW DOLJQPHQW RI WKH EUDNH
DVVHPEO\UHODWLYHWRWKHURWRU