User's Manual

24
5.4 SPRING OR SERVICE BRAKE
 CAUTION: Follow all safe maintenance
practices, including those listed on page two of
this document. Park the vehicle (by other means
than the foundation brakes) on level ground and
chock the wheels.
 Use the spring brake manufacturer’s recom-
mended safety practices in all cases.
6RPH VSULQJ EUDNH DQG YHKLFOH PDQXIDFWXUHUV
SHUPLW FDJLQJ WKH VSULQJ EUDNH ZKLOH WKH VSULQJ
EUDNHLVHQJDJHG
THE FOLLOWING INSTRUCTIONS ARE FOR BENDIX
®
BRAND PISTON-STYLE ACTUATORS.
 :LWKWKHYHKLFOHRQDOHYHOVXUIDFHDQGWKHZKHHOV
SURSHUO\FKRFNHG DSSO\DLU WRUHOHDVH WKHVSULQJ
EUDNHVSDUNLQJEUDNHVE\XVLQJWKHGDVKPRXQWHG
DLUFRQWUROYDOYH%DFNRXWWKHUHOHDVHEROW)LJXUH
DUURZ³'´XVLQJDPD[LPXPWRUTXHRIIWOEV
1ÂPWRFDJHWKHDLUUHOHDVHGVSULQJIRUFHRQ
WKHSXVKURG
D
A
A
18/1
B
B
FIGURE 43 - ACTUATOR SPRING CAGING AND REMOVAL
 ([KDXVWWKHDLUIURPWKHEUDNHFKDPEHUVE\XVLQJ
WKH GDVKPRXQWHG DLU FRQWURO YDOYH :LWK DOO DLU
SUHVVXUHGUDLQHGIURPWKHV\VWHPGLVFRQQHFWWKH
DLUKRVHVIURPWKHEUDNHFKDPEHU:KLOHVXSSRUWLQJ
WKHEUDNHFKDPEHULQSRVLWLRQUHPRYHDQGGLVFDUG
WKH EUDNH FKDPEHU PRXQWLQJ QXWV )LJXUH 
DUURZVPDUNHG³%´5HPRYHWKHEUDNHFKDPEHU

5HLQVWDOODWLRQ%HIRUHLQVWDOOLQJWKHEUDNHFKDPEHU
WKHDFWXDWRUÀDQJH(See Figure 46, arrow C”)PXVWEH
FOHDQHGDQGLQVSHFWHG&RQVXOWWKHYHKLFOHPDQXDO
7KHVSKHULFDOFXSLQWKHOHYHUPXVWEHJUHDVHG
ZLWKZKLWHJUHDVH3DUW1R
RU.
$GGJUHDVHWRWKHUXEEHUJDVNHWRQWKHFKDPEHU
CAUTION: Do not use grease containing molybdenum
disulfate.
 7KHVHDODVZHOODVWKHSXVKURGDUHDPXVWEH
FOHDQDQGGU\
C
FIGURE 44 - SPRING BRAKE INSTALLATION
CAUTION: Do not use brake chambers with seals that
have a thickness less than 0.12 in. (3 mm). Use only
actuators which are recommended by the vehicle
manufacturer.
 ,QVWDOO WKH EUDNH FKDPEHU XVLQJ QHZ VHOIORFNLQJ
QXWV(1,62$OWHUQDWHO\WLJKWHQERWKWKH
QXWVVWHSE\VWHSXSWRD¿QDOWRUTXHRIIWOEV
1ÂPBendix strongly recommends
that new nuts be used.
 5HFRQQHFWWKHDLUKRVHVDQGEHVXUHWKDWHDFK
KRVHLVQRWWZLVWHGRULQFRQWDFWZLWKPRYLQJYHKLFOH
FRPSRQHQWV7KHDLUKRVHURXWLQJPXVWDOORZIRUIXOO
FDOLSHUWUDYHO1RWH WKDWIRUVSULQJ EUDNHVHUYLFH
FKDPEHUVWKHSRUWVDUHLQGLFDWHGE\³´6HUYLFH
%UDNH3RUWDQG³´6SULQJ%UDNH3RUW
FIGURE 45 - PORT DESIGNATIONS
1RWH :KHUH D QHZ VSULQJ EUDNH FKDPEHU LV EHLQJ
LQVWDOOHGQRWHWKDWLQVRPHFDVHVGUDLQSOXJVDUHLQVWDOOHG
(See Figure 43, arrows marked “A”). :KHUHGUDLQSOXJV
DUHSUHVHQWDIWHU LQVWDOODWLRQUHPRYH ZKLFKHYHUSOXJ LV
DWWKHORZHVWSRVLWLRQ7KHVHOHFWHGGUDLQKROHPXVWEH
DOLJQHGGRZQZDUGVRUZLWKLQZKHQLQVWDOOHGRQWKH
YHKLFOH,QWKHFDVHRIVSULQJEUDNHFKDPEHUVLQVWDOOWKH
SDGVEHIRUHXQFDJLQJWKHVSULQJ
 %HIRUHUHWXUQLQJYHKLFOHWRVHUYLFHZLWKWKHV\VWHP
SUHVVXUL]HG XVLQJ D VRDS VROXWLRQ FKHFN IRU DLU
OHDNDJH 0LQLPDOOHDNDJH LQ WKHDUHD DURXQG WKH
GLDSKUDJPLVSHUPLWWHG6&&0DQGDRQHLQFK
EXEEOHLQRQHPLQXWHDWWKHKRVH¿WWLQJLVDFFHSWDEOH
,IDEQRUPDOOHDNDJHLVGHWHFWHGWKHGLDSKUDJPPXVW
EHUHSODFHGRU¿WWLQJDGMXVWHGUHVSHFWLYHO\