User's Manual

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Bendix ABS for Trailers

Bendix

Parts Catalog

For Bendix EC-30 ABS

see pages 13-PWR-1 to 13-PWR-15

Catalog Section 13

Bendix

Antilock Braking Systems

and Traction Control

Bendix ABS and Traction Control for Power Vehicles

(formerly marketed under the Eaton

brand name)

Gen 4 and Gen 5 ABS

see pages 13-PWR-16 to 13-PWR-25

For Bendix EC-30 ABS

see pages 13-TLR-1 to 13-TLR-13

(formerly marketed under the Eaton

brand name)

Gen 4 and Gen 5 ABS

see pages 13-TLR-14 to 13-TLR-20

For Bendix EC-30 ABS

see pages 13-SENS-1 to 13-SENS-3

Bendix ABS Sensors

Gen 4 and Gen 5 ABS

see page 13-SENS-4

Includes part number to page number index

Summary of content (75 pages)

PAGE 1
Bendix Parts Catalog Catalog Section 13 Bendix Antilock Braking Systems and Traction Control ® Bendix ABS Sensors For Bendix EC-30 ABS see pages 13-SENS-1 to 13-SENS-3 Gen 4 and Gen 5 ABS see page 13-SENS-4 Bendix ABS and Traction Control for Power Vehicles For Bendix EC-30 ABS see pages 13-PWR-1 to 13-PWR-15 Gen 4 and Gen 5 ABS see pages 13-PWR-16 to 13-PWR-25 (formerly marketed under the Eaton® brand name) Bendix ABS for Trailers For Bendix EC-30 ABS see pages 13-TLR-1 to 13-TLR-13 Gen 4 and Gen
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Catalog Page Title Index Speed Sensors Power Vehicle Components and Systems Trailer Components and Systems Antilock Braking Systems Catalog Page Title Page WS-20 Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-SENS-1 WS-20 Speed Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-SENS-2,3 Gen 4 and Gen 5 Speed Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-SENS-4 EC-17 to EC-30 Changeover . . . . . . . . .
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65279 550530 Part # Page Part # Page Part # 65530 . . . . . . . 13-TLR-2 65531 . . . . . . . 13-TLR-5 . . . . . 13-SENS-1, 65539 . . . . . 13-PWR-12 13-SENS-2 65639 . . . . . . . 13-TLR-3 . . . . . 13-SENS-1, 65640 . . . . . 13-SENS-1, 13-SENS-2 13-SENS-2 . . . . . . . 13-TLR-2 65644 . . . . . . . 13-TLR-6 . . . . . . . 13-TLR-5 65659 . . . . . 13-SENS-1, 13-SENS-2 . . . . . . . 13-TLR-3 . . . . . 13-SENS-1, 65663 . . . . . 13-PWR-12 13-SENS-3 65703 . . . . . . 13-SENS-1 . . . . . 13-SENS-1, 65704 . . .
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Service Parts Catalog Part # Page Part # 550532 . . . . 13-SENS-1, 13-SENS-3 550534 . . . . . 13-SENS-1 550567 . . . . 13-PWR-12 550579 . . . . . . 13-TLR-5 550607 . . . . . 13-SENS-1 550610 . . . . . 13-SENS-1 550656 . . . . . 13-SENS-1 550657 . . . . . 13-SENS-1 550686 . . . . . 13-SENS-1 550698 . . . . 13-PWR-10 550711 . . . . . . 13-TLR-2 550714 . . . . . . 13-TLR-3 550715 . . . . . 13-SENS-1 550719 . . . . . . 13-TLR-2 550721 . . . . . . 13-TLR-5 550733 . . . . 13-PWR-12 550759 . . . . .
PAGE 6
8011995008352 Part # Page Part # 801199 . . . . . 13-PWR-4, 13-PWR-5 801200 . . . . . 13-PWR-4, 13-PWR-5 801201 . . . . . 13-PWR-4, 13-PWR-5 801202 . . . . . 13-PWR-4, 13-PWR-5 801203 . . . . . 13-PWR-4, 13-PWR-5 801204 . . . . . 13-PWR-4, 13-PWR-5 801205 . . . . . 13-PWR-4, 13-PWR-5 801206 . . . . . 13-PWR-4, 13-PWR-5 801207 . . . . . 13-PWR-4, 13-PWR-5 801208 . . . . . 13-PWR-4, 13-PWR-5 801209 . . . . . 13-PWR-4, 13-PWR-5 801210 . . . . . 13-PWR-4, 13-PWR-5 801211 . . . . . 13-PWR-4, 13-PWR-5 801212 .
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Service Parts Catalog Part # 5008376 5008377 5008378 5008379 5008380 5008404 5008405 5008406 5008407 5008424 5008457 5008470 5008471 5008472 5008473 5008474 5008475 5008476 5008487 5008488 5008502 5008503 5008504 5008505 5008506 5008507 5008508 5008533 5008534 5008535 5008536 5008537 5008538 5008539 5008540 5008541 5008542 5008545 5008546 5008560 5008564 5008565 5008566 5008567 5008568 5008602 5008603 5008604 5008605 5008687 5008731 5008732 5008753 5008754 5008755 5008756 5008757 5008758 5008759 5008760 500
PAGE 9
EC-30 Speed Sensors WS-20 Speed Sensors 0 Degree Speed Sensor (version with shoulder shown) CATALOG 13-SENS-1 Sensor Bushing Pc. No. 65446 or II16774 90 DEG. SPEED SENSOR 0 Deg. Speed Sensor Sensor Bushing Pc. No. 800697 Use in sensor mounting blocks 31mm (1.22") wide or less ONLY. "A" Stop shoulder (In table below * indicates shoulder is present ) Convoluted Cable Sheath 90 Deg. Speed Sensor WS-20 CHANGEOVER O.E. Pc. No.
PAGE 10
CATALOG 13-SENS-2 EC-30 Speed Sensors 0 Deg. Speed Sensor WS-20 Speed Sensors "A" Stop shoulder (In table below * indicates shoulder is present ) Convoluted Cable Sheath 90 Deg. Speed Sensor Kabelmetal Connector Service Pc. No. 65640 65711 800111 800109 800308 800110 A Inches 68 68 68 68 68 80 Sensor Comments Config.
PAGE 11
WS-20 Speed Sensors 0 Deg. Speed Sensor EC-30 Speed Sensors CATALOG 13-SENS-3 "A" Stop shoulder (In table below * indicates shoulder is present ) Convoluted Cable Sheath 90 Deg. Speed Sensor Deutsch DT04-2P Connector Deutsch DTM06-2S Connector NOTE: Deutsch Model Number "DT04-2P" Molded Into Connector Body Service Pc. No.
PAGE 12
CATALOG 13-SENS-4 Gen 4 and Gen 5 Speed Sensors Gen 4 and Gen 5 Wheel End Sensors and Related Components NOTE: Formerly marketed under the Eaton® brand name Service Pc. No. 300083 300086 300085 300171 300150 300151 300084 300087 1.3 2.6 3.3 3.3 5.6 5.6 6.6 6.6 Cable Length ft. (0.40 ft. (0.80 ft. (1.00 ft. (1.00 ft. (1.70 ft. (1.70 ft. (2.00 ft. (2.00 m.) m.) m.) m.) m.) m.) m.) m.) Friction Sleeve pc. no. 300088 Sensor Config.
PAGE 13
BENDIX PARTS CATALOG CATALOG 13-PWR-1 Bendix ABS for Power Vehicles Antilock and Traction Systems and Components. Bendix EC-30 ABS Pages 13-PWR-1 to 13-PWR-15 Gen 4 and Gen 5 ABS (formerly marketed under the Eaton® brand name) Pages 13-PWR-16 to 13-PWR-25 ® BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
PAGE 14
CATALOG 13-PWR-2 Antilock EC-16 to EC-30 Changeover ETE L O OBS EC-16 ANTILOCK CONTROLLER EC-30 ANTILOCK CONTROLLER 801236 BRACKET KIT 800108 IMPORTANT NOTES BRACKET All EC-16 Electronic Controller part numbers are obsolete and replaced by a single EC-30 part number: Contains: 1 Bracket 4 1/4"-20 Hex Nuts 4 1/4"-20 Cap Screws When changing over from a valve mounted EC-16 to either the EC-17 or EC-30, it is necessary to separately purchase Controller Adapter Bracket 5004965 801236 Because the moun
PAGE 15
CATALOG EC-17 to EC-30 Changeover Antilock 13-PWR-3 EC-17 ANTILOCK CONTROLLER DIAGNOSTIC WINDOW CONNECTORS EC-17 & EC-30 SERVICE REPLACEMENT PIECE NUMBERS Service O.E.M. Pc. No. 800886 GENERIC 800965 VOLVO 800966 VOLVO 800967 GENERIC 800976 GM 800977 GM With Brkt. NO NO YES YES NO NO EC-30 Comments (NOTE 1) 801236 801233 801233 801236 801234 801235 GENERIC REPLACEMENT USE ON VOLVO VEHICLES USE ON VOLVO VEHICLES - REMOTE MOUNT W\BRKT. GENERIC REPLACEMENT - REMOTE MOUNT W\BRKT.
PAGE 16
CATALOG 13-PWR-4 EC-30 Controller Antilock EC-30 ANTILOCK CONTROLLER CONNECTORS O.E. Pc. No. 800854 5005927 5005928 5005929 5006796 5006797 5006819 5007575 5007720 5007768 5007769 5007772 5007774 5007775 5007776 5008189 5008190 5008191 5008376 5008377 5008378 5008379 5008380 5008470 5008471 5008472 5008473 5008474 5008475 5008476 5008508 5008602 5008603 5008604 5008605 5008847 5008848 5008849 5008857 5008858 5009026 5009040 5009046 5009047 5009048 5009049 5009050 5009117 Service Pc. No.
PAGE 17
CATALOG EC-30 Controller O.E. Pc. No. 5010346 5010347 5010348 5010349 5010350 5010351 5010352 5010353 5010354 5010355 5010356 5010357 5010358 5010359 5010360 5010362 5010364 Service Pc. No. 801202 801203 801204 801210 801211 801212 801233 801234 801235 801236 801237 801238 801180 801180 801181 801239 801166 O.E. Customer NA NA NA NA NA NA NA NA NA NA NA NA OTTAWA OTTAWA BLUE BIRD NA NA 13-PWR-5 Antilock Customer Pc. No. NA NA NA NA NA NA NA NA NA NA NA NA 90029598 90029599 46009 NA NA O.E. Pc. No.
PAGE 18
CATALOG 13-PWR-6 AR-1 Antilock Relay Antilock CONTROLLER MOUNTING HOLE (4) COVER MTG. BRACKET 4" DIMENSION "A" CONTROL PORT 1/4" P.T. MTG. BRACKET UNDRILLED UNTAPPED CONTROL PORT 1/4" P.T. SERVICE QUICK EXHAUST UNDRILLED UNTAPPED SUPPLY PORT 1/2"P.T. SUPPLY PORT 1/2"P.T. DELIVERY PORTS REMOTE MOUNT AR-1 THE REMOTE MOUNT AR-1 IS MOUNTED SEPARATE FROM THE ANTILOCK CONTROLLER AND UTILIZES A COVER. NO QUICK EXHAUST FUNCTION IS INCORPORATED.
PAGE 19
CATALOG AR-1 Antilock Relay 13-PWR-7 Antilock CAP SCREWS (4) GASKET 560355 CAP SCREWS (4) HOUSING CAP SCREWS (4) HOUSING ITEMS 13-20 10 PLUG HOUSING 11 10 CAP NUT PLUG 11 9 9 10 11 8 8 PISTON PISTON 9 8 PISTON SPRING 12 SPRING (5.5 PSI version only) SPRING 12 (5.5 PSI version only) (5.5 PSI version only) BODY BODY BODY 7 7 6 5 4 3 2 6 5 2 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 KEY NO.
PAGE 20
CATALOG 13-PWR-8 AR-2 Antilock Relay Antilock CONTROLLER MOUNTING HOLE (4) BRAKE PROPORTIONING EXHAUST DIMENSION "A" 4" SERVICE PORT 1/4" P.T. MTG. BRACKET CONTROL PORT 1/8" P.T. SUPPLY PORT 1/2"P.T. DELIVERY PORTS (2 Horizontal) VIEW 1 FOR PART NOS. 65330 & 65364 DELIVERY PORTS (2 Vertical) UNDRILLED PORT Controller Adapter Bracket 5004965 SERVICE PORT 1/4" P.T. CONTROL PORT 1/4" P.T. Controller Adapter Bracket AR-1 valves that have an "A" dimension of 4.
PAGE 21
CATALOG AR-2 Antilock Relay 13-PWR-9 Antilock CAP SCREWS (4) ANTILOCK CONTROLLER 29 27 28 26 HOUSING 25 24 23 22 21 20 19 9 18 17 16 15 8 PISTON NOTE Detail parts other than those shown are not available for service. SPRING (5.5 PSI version only) 14 10 13 BODY 12 11 7 MAINTENANCE KIT 6 106932 CONTAINS THE FOLLOWING PARTS KEYED TO THE ILLUSTRATION ABOVE: KEY QTY. DESCRIPTION NO.
PAGE 22
CATALOG 13-PWR-10 ATR-1 Antilock Traction Relay Antilock PORT B COVER PORT A 1/4" P.T. AIR CONNECTION MTG. BRACKET 1/4" P.T. AIR CONNECTION REMOTE MOUNT ATR-1 The remote mount version of the ATR-1 is designed to be mounted separate from the AntiLock/Traction controller and utilizes a cover. Service Replacement units without a cover are not intended for remote mounting.
PAGE 23
CATALOG ATR-1 Antilock Traction Relay 18 17 16 15 14 9 13-PWR-11 Antilock 16 13 8 12 10 11 Controller Adapter Bracket 5004965 7 6 5 4 3 2 1 MAINTENANCE KIT 109368 Contains the following parts keyed to the illustration above. KEY QTY. DESCRIPTION NO.
PAGE 24
CATALOG 13-PWR-12 NOT DRILLED OR THREADED COVER 1/4" P.T. AIR CONNECTION 1/4" P.T. AIR CONNECTION ATR-2 Antilock Traction Relay Antilock TRACTION SOLENOID (Non-Serviceable) NOT DRILLED OR THREADED MTG. BRACKET 1/4" N.P.T. AIR CONNECTION 1/4" N.P.T. AIR CONNECTION REMOTE MOUNT ATR-2 The remote mount version of the ATR-2 is designed to be mounted separate from the AntiLock/Traction controller and utilizes a cover. Service Replacement units without a cover are not intended for remote mounting.
PAGE 25
CATALOG ATR-2 Antilock Traction Relay Antilock 13-PWR-13 NOTE DETAIL AND SUB-ASSEMBLY PARTS OTHER THAN THOSE SHOWN IN THE MAINTENANCE KIT ARE NOT AVAILABLE FOR SERVICE. MAINTENANCE KIT 27 25 23 26 9 21 24 20 22 19 8 16 18 14 17 12 PISTON SPRING 10 (ONLY IN 5.5 PSI CRACK VALVES) BODY 7 6 5 109359 CONTAINS THE FOLLOWING PARTS KEYED TO THE EXPLODED ILLUSTRATION: 15 13 11 KEY QTY. NO.
PAGE 26
CATALOG 13-PWR-14 M-21 Modulator Antilock M-21 CHANGEOVER Pc. No. 65337 65412 108575 550414 550436 550443 550530 5002620 5006703 Service Pc. No. 65337 65337 65337 65337 65337 65337 65337 65337 65337 THREE PIN CONNECTOR SUPPLY PORT 1/2" PT MOUNTING HOLES (2) .35" DIA. DELIVERY PORT 1/2" PT Interchange Note An M-21 can be replaced with an M-30 however note that the air lines (supply & delivery) do not enter the valves in the same position relative to the electrical connector.
PAGE 27
CATALOG M-30 Modulator Pc. No. SUPPLY PORT DELIVERY PORT MOUNTING HOLES (2) .35" DIA. CONNECTOR EXHAUST PORT M-30 ANTILOCK MODULATOR STC Air Connection (Snap-To-Connect) 13-PWR-15 Antilock 800665 800968 801077 801323 M-30 MODULATOR SERVICE PART NUMBERS Supply Delivery Conn.
PAGE 28
CATALOG 13-PWR-16 Truck, Bus, Coach Antilock Cab-Mount Electronic Control Units (ECUs) Truck, Bus, Coach Basic Generation 5 Control Unit With Power Line Carrier (PLC) 4-Channel ABS only, No Engine Data Link, Retarder Control via Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300342 X XX 300 Basic Generation 4 Control Unit 4-Channel ABS Only, No Engine Data Link, Basic Flanges, Retarder Control via Relay . . . . . . . . . . . . . . . . .
PAGE 29
Frame-Mount Electronic Control Units (ECUs) Truck, Bus, Coach Antilock CATALOG 13-PWR-17 Truck, Bus, Coach Basic Generation 5 Control Unit With Power Line Carrier (PLC) 4-Channel ABS only, No Engine Data Link . . . . . 300343 Basic Generation 4 Control Unit 4-Channel ABS/ATC, J1922 . . . . . . . . . . . . . . . . 300199 4-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300208 Standard Generation 5 Control Unit With Power Line Carrier (PLC) 6-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . .
PAGE 30
CATALOG 13-PWR-18 Truck/Tractor Antilock Truck/Tractor ABS Modulator Valves Truck/Tractor THREADED CONNECTOR 1 TWIST LOCK CONNECTOR 2 4 3 209UX002 Pressure Modulator Valves (1) 12 volt, Threaded, Metric-Threaded Ports . (1) 12 volt, Threaded, Metric-Threaded Ports . (2) 12 volt, Twist-lock, NPT-Threaded Ports . . (2) 12 volt, Twist-lock, NPT-Threaded Ports . . (3) 24 volt, Military, with 900 Snorkel . . . . . . . . (4) 24 volt, Military, with High Flow Snorkel . . .
PAGE 31
Traction Control Valves, Relay Valves Truck, Bus, Coach Antilock CATALOG 13-PWR-19 209UX004 1 2 3 Traction Control Valves (1) 12 volt, Single Channel, Threaded Connectors . . . . . . . . (1) 24 volt, Military, Single Channel, Threaded Connectors . (2) 12 volt, Single Channel, Twist-lock Connectors . . . . . . . . (3) Dual Channel, Threaded Connectors . . . . . . . . . . . . . . . . 300132 300128 300354 300074 Truck/Tractor Relay Valves 1 2 Four Port Tractor Relay Valves (1) 4.
PAGE 32
CATALOG 13-PWR-20 Truck, Bus, Coach Antilock Rear Axle Valve Assemblies Rear Axle Valve Assemblies with Threaded Connectors 1 Rear Axle Valve Assemblies with Threaded Connectors (1) 4.0 PSIG Crack Pressure (fittings provided by OEM) . . . . . . . . . . . . . . . . 300202 (1) 5.5 PSIG Crack Pressure (fittings provided by OEM) . . . . . . . . . . . . . . . . 300203 2 (2) 4.0 PSIG Crack Pressure (two tee fittings) . . . . . . . . . . . . . . . . . . . . . . . . 300200 (2) 5.
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CATALOG Spring Brake Control Valves Antilock 13-PWR-21 1 Spring Brake Control Valves (1) TEV (Spring Brake Priority) . . . . . . . . . . . . 300251 (2) STEV (Service Brake Priority) . . . . . . . . . . 300252 BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
PAGE 34
CATALOG 13-PWR-22 Antilock Extension Harnesses SENSOR CONNECTION HARNESS CONNECTION Wheel End Speed Sensor Extension Harnesses 3.3 ft. (1.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300257 6.6 ft. (2.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300258 9.8 ft. (3.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300259 13.2 ft. (4.0 m.) . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 35
Tractor/Truck Wiring Harness Accessories CATALOG Antilock 13-PWR-23 BLACK GREEN Motor Coach Harnesses Gen 4 or 5 2S-2M, Rear, Four Channel Threaded Connector Connectors 12 ft. (3.6 m.) and 10 ft. (3.0 m.), Sensors 12 ft. (5.6 m.) . . . . . . . . . . . . . . . . . . . 300241 Connectors 22 ft. (6.7 m.) and 20 ft. (6.1 m.), Sensors 22 ft. (6.7 m.) . . . . . . . . . . . . . . . . . . . 300320 Motor Coach Front Chassis Harnesses Four Channel, Threaded Connector Connectors 20 ft. (6.1 m.) and 22 ft. (6.7 m.
PAGE 36
CATALOG 13-PWR-24 Tractor/Truck Wiring Harness Accessories Continued Antilock BRAKE LIGHT SWITCH GRAY Power Harness 2.6 ft (0.8 m.), Packard Connectors 2.6 ft. (0.8 m.), Deutch J1939 Connector 1.0 ft. (0.3 m.). . . . . . 300182 Motor Coach Front Chassis Harnesses Four Channel, with Bayonet Connector Connectors 16 ft. (4.9 m.) and 18 ft. (5.5 m.), Sensors 20.7 ft. (6.3 m.) and 19.7 ft. (6.0 m.), Brake Light Switch Cable 31 ft. (9.4 m.) . . . . . 300394 GRAY Power Harness 34.5 ft (10.5 m.
PAGE 37
Electronically-Controlled Brake System Components CATALOG Antilock 13-PWR-25 X XX 300 1 2 3 Electronically Controlled Brake System Components (1) ECU, 12 volt . . . . . . . . . . . . . . . . . . . . . . . . 300158 (1) ECU, EBS 2.2 J1939 12 volt (Volvo) . . . . . . 300326 (2) Treadle Valve . . . . . . . . . . . . . . . . . . . . . . . 300159 (3) Pressure Control Module, 1 Channel, 12 volt, Metric Threads . . . . . . . . . . . . . . . . . .
PAGE 39
BENDIX PARTS CATALOG 13-TLR-1 Bendix ABS for Trailers Antilock Systems and Components Bendix EC-30 ABS Pages 13-TLR-1 to 13-TLR-13 Gen 4 and Gen 5 ABS (formerly marketed under the Eaton® brand name) Pages 13-TLR-14 to 13-TLR-20 BW9049 © 2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
PAGE 40
CATALOG 13-TLR-2 Antilock MC-12 Modulator Controller IMPORTANT REPLACEMENT INFORMATION The MC-12 Modulator Controller and all of its subassemblies and components are OBSOLETE and must be replaced with a complete MC-30 assembly and pigtail wire harness. MC-30 conversion kits, which contain both the MC-30 and the appropriate pigtail wire harness, have been developed to assist in the change over. Refer to the MC-30 Conversion Kit Catalog Page for kit contents.
PAGE 41
CATALOG MCE-12 Modulator Controller Antilock 13-TLR-3 IMPORTANT REPLACEMENT INFORMATION The MCE-12 Modulator Controller for converter dollies and all of its subassemblies and components are OBSOLETE and must be replaced with a complete MC-30 assembly and pigtail wire harness. MC-30 conversion kits, which contain the MC-30, the appropriate pigtail wire harness and air valves, have been developed to assist in the change over. Refer to the MC-30 Conversion Kit Catalog Page for kit contents.
PAGE 42
CATALOG 13-TLR-4 Antilock Controller Assy. EC-12 to EC-30 Controller IMPORTANT REPLACEMENT INFORMATION The EC-12 Controller is OBSOLETE and must be replaced with a complete MC-30 modulator controller assembly. A series of MC-30 conversion kits have been developed to assist in the change over. Because the EC-12 cannot be replaced without also replacing the modulator it controls, it is necessary to determine the style and crack pressure of the modulator assembly.
PAGE 43
M-12 Modulator Antilock Modulator Assys. CATALOG 13-TLR-5 IMPORTANT REPLACEMENT INFORMATION The M-12 Modulator is OBSOLETE and must be replaced with a complete MC-30 assembly and pigtail wire harness. MC-30 conversion kits, which contain both the MC-30 and the appropriate pigtail wire harness, have been developed to assist in the change over. Refer to the MC-30 Conversion Kit Catalog Page for kit contents.
PAGE 44
CATALOG 13-TLR-6 Antilock Modulator Assys. ME-12 Modulator IMPORTANT REPLACEMENT INFORMATION The ME-12 Modulator is OBSOLETE and must be replaced with a complete MC-30 assembly and pigtail wire harness. MC-30 conversion kits, which contain the MC-30, appropriate pigtail wire harness and required air valving, have been developed to assist in the change over. Refer to the MC-30 Conversion Kit Catalog Page for kit contents. A maintenance kit for the ME-12 is still available and shown here.
PAGE 45
MC-12 to EC-30 Trailer Conversion Kits CATALOG 13-TLR-7 Antilock MC-30 BRKT. MT MC-30 RES. MT. POWER & WARNING CABLE PIGTAIL WIRE HARNESS MC-12 TO MC-30 TRAILER CONVERSION KITS CONTAIN: QTY. PC. NO. 1 SEE CHART 1 SEE CHART Kit Pc. Nos. 5008564 5008567 5010953 5010958 5010963 5008565 5008568 5010954 5010959 5010964 5009732 5009734 5010956 5010961 5010966 DESCRIPTION MC-30 MODULATOR CONTROLLER ASSY PIGTAIL WIRE HARNESS MC-30 Assembly Pigtail Wire Harness MC-30 Mtg. Crack Assy. Power Lead Pc. No.
PAGE 46
CATALOG 13-TLR-8 MCE-12 to EC-30 Dolly Conversion Kits Antilock MC-30 BRKT. MT POWER & WARNING CABLE DC-4 PC. NO. 278615 PIGTAIL WIRE HARNESS MCE-12 TO MC-30 DOLLY CONVERSION KITS CONTAIN: QTY. PC. NO. 1 SEE CHART 1 SEE CHART 1 101450 1 278615 Kit Pc. Nos. 5008566 5008560 5010955 5010960 5010965 5009733 5009735 5010957 5010962 5010967 DESCRIPTION MC-30 MODULATOR CONTROLLER ASSY PIGTAIL WIRE HARNESS TR-3 INVERSION VALVE DC-4 DOUBLE CHECK VALVE MC-30 Assembly Pigtail Wire Harness MC-30 Mtg.
PAGE 47
CATALOG MC-30 Modulator Controller Antilock 13-TLR-9 MC-30 MODULATOR CONTROLLER ASSEMBLY The MC-30 is the Bendix Antilock Braking System (ABS) controller assembly intended for application on air braked heavy duty trailers, semi-trailers and dollies. The Bendix MC-30 incorporates an integral LED diagnostic display with magnetic reset for easy diagnostics and fault code clearing. Blink code diagnostics are standard and advanced diagnostic tool support is also available.
PAGE 48
CATALOG 13-TLR-10 MC-30 Serv. Pc. No. 800736 800737 800819 800820 801033 801104 801132 801133 801230 801231 801241 801242 801243 801245 801246 801247 801248 801249 Mtg. Res. Res. Brkt. Brkt. Brkt. Brkt. Res. Brkt. Res. Brkt. Res. Res. Res. Brkt. Brkt. Brkt. Brkt. Brkt. EC-30 Serv. Pc. No. 800734 800735 800734 800735 800735 800734 800735 800735 801229 801229 801267 801268 801268 801267 801267 801268 801268 801268 MC-30 Modulator Controller Antilock M-30 Serv. Pc. No.
PAGE 49
CATALOG M-30T Trailer Modulator ANTILOCK CONTROLLER SERVICE PORT 1/4" P.T. CAP SCREWS (4) 13-TLR-11 Antilock CONTROLLER MOUNTING BRACKET SOLENOID CONNECTOR SOLENOID HOUSING MOUNTING BRACKET DELIVERY PORTS (2) VERTICAL (2) HORIZONTAL 3/8 P.T. EXHAUST PORT SOLENOID HOUSING SUPPLY PORT 1/2 P.T. BRACKET MOUNT M-30T SOLENOID CONNECTOR 9 8 PISTON SERVICE PORT 1/4" P.T. SOLENOID HOUSING BODY 7 6 5 4 3 2 1 MAINTENANCE KIT 102802 CONTAINS THE FOLLOWING PARTS KEYED TO THE ILLUSTRATION ABOVE: KEY QTY.
PAGE 50
CATALOG 13-TLR-12 Antilock Trailer MC-30 Pigtail Cable Assy. MODULATOR #2 CABLE 12 IN. LONG PACKARD METRI PACK 280 SERIES CONNECTOR MODULATOR #1 CABLE 15 IN. LONG PACKARD METRI PACK 280 SERIES CONNECTOR AUX. CABLE 9 IN. LONG DEUTSCH DTM06-8S CONNECTOR POWER & WARNING CABLE PACKARD WEATHER PACK 5 PIN CONNECTOR (SEE CHART FOR LENGTH) CHANGEOVER O.E. Service Pc. No. Pc. No.
PAGE 51
CATALOG Diagnostic Cable Extension Antilock TO MC-30 PIGTAIL CABLE ASSY. CHANGEOVER O. E. Service Pc. No. Pc. No. 5007833 800790 5009193 801038 5009194 801039 13-TLR-13 TO MC-30 DIAGNOSTIC TOOL Service Pc. No. 800790 801038 801039 Cable Length 10 Ft. 6 Ft. 7 Ft. BW9049 © 2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
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CATALOG 13-TLR-14 Gen 4 and Gen 5 Trailer Antilock Basic Trailer Electronic Control Units (ECUs) & Components Basic Trailer ECUs and Hardware Components Basic Generation 5 Control Unit With Power Line Carrier (PLC) Basic 2S-1M only . . . . . . . . . . . . . . . . . . . . . . . . 300340 Basic Generation 5 Control Unit for Dollies With Power Line Carrier (PLC) Basic 2S-1M only . . . . . . . . . . . . . . . . . . . . . . . .
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Gen 4 and Gen 5 Trailer Antilock Trailer ABS (Basic) CATALOG 13-TLR-15 Basic Trailer ABS 2 1 (1) Relay Valve with Gen 5 ECU (300340), (PLC), 4.0 PSIG Crack Pressure, 4 Delivery Ports. Frame-mounted with Bracket . . . . . . . . . . . . . 300358 (2) Relay Valve with Gen 5 ECU (300340), (PLC), 4.0 PSIG Crack Pressure, 4 Delivery Ports. 3/4 NPT Tank-mounted . . . . . . . . . . . . . . . . . .
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CATALOG 13-TLR-16 Gen 4 and Gen 5 Trailer Antilock Standard Trailer Electronic Control Units (ECUs) & Components Standard Trailer ECUs "X2" HARNESSES INSTALLED HERE Standard Generation 5 Control Unit With Power Line Carrier (PLC) Standard 4S-2M, 2S-2M, 2S-1M, Side Control . . 300341 Limited Stock of Earlier Model may be Available Standard Generation 4 Control Unit Standard 4S-2M, 2S-2M, 2S-1M, Side Control . . . . . .
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Standard Trailer Hardware Components Gen 4 and Gen 5 Trailer Antilock CATALOG 13-TLR-17 Standard Trailer Hardware Components See opposite page for X1 and X2 Harness installation. X1 - Style A, 1 valve 3.3 ft. (1.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8 ft. (3.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.1 ft. (4.6 m.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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CATALOG 13-TLR-18 Gen 4 and Gen 5 Trailer Antilock Trailer Modulator Relay Valves Trailer Modulator Relay Valves (Without ECU). Used with Gen 4 & 5 ECUs. Twist-Lock Connectors 1 2 Note: Where 2 port valve is required, unused ports may be plugged. Trailer Relay Valves Twist-Lock Connectors, 4 PSIG Crack Pressure (1) 4 Delivery ports, frame-mounted with bracket, for use with 4 type-30 chambers. . . . . . . . . . . . . . . . .
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Spring Brake Control Valves Gen 4 and Gen 5 Trailer Antilock 1 Spring Brake Control Valves (1) TEV (Spring Brake Priority) . . . . . . . . . . . . 300251 (2) STEV (Service Brake Priority) . . . . . . . . . . 300252 Trailer Diagnostic Labels Trailer Diagnostic Label - Gen 4 Formerly 300275 . . . . . . . . . . . . . . . . . . . . . . 5011261 Trailer Diagnostic Label - Gen 5 Formerly 300381 . . . . . . . . . . . . . . . . . . . . . . 5011262 BW9049 © 2002 Bendix Commercial Vehicle Systems LLC.
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CATALOG 13-TLR-20 Gen 4 and Gen 5 Trailer Antilock Extension Harnesses SENSOR CONNECTION HARNESS CONNECTION Wheel End Speed Sensor Extension Harnesses 3.3 ft. (1.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300257 6.6 ft. (2.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300258 9.8 ft. (3.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 300259 13.2 ft. (4.0 m.) . . . . . . . . . . . . . . . . . . . . . . . .
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CATALOG Part Numbers & Dimensional Data BRAKE LINING 14-A-1 Bendix offers four grades of brake linings to suit various applications and needs. All meet or exceed the requirements of F.M.V.S.S. #121. These premium grade materials, Bendix Premium-BXP and Bendix Heavy Duty-BXHD are rated for 20,000 lb. and 23,000 lb. axles respectively. These high performance products deliver a long lining life while minimizing drum wear. The Bendix Valu-BXV and Bendix Standard-BXS are rated for 20,000 lb.
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BXV BXS BXP BXV BXS BXP BX HD BX HD BXV BXS BXP BXV BXS BXP BX HD BX HD BXV BXS BXP BX HD BX HD BX HD BX HD BX HD BX HD BX HD Bendix Premium BXP is the ideal lining for most over-the-road tractor and trailer applications where long life and minimum drum wear / maintenance costs are desired. BXV BXS BXP BXV BXS BXP BXV BXS BXP BXV BXS BXP Brake Lining BXV BXS BXP BXV BXS BXP BXV BXS BXP 144 A/L 24 Chamber X 6.
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