User's Manual

22
FIGURE 45
FIGURE 47
FIGURE 46
9. Install the side cover seal(39) on tool 297675 so that the
seals lip groove rests against the large diameter of the
tool. Insert the tool with the seal installed into the side
cover and using a mallet drive the seal into place. Install
the o-ring(40) in its groove on the side cover. (See Figure
45)
Pack the output shaft roller bearings in the side cover
and housing with a general purpose lithium base grease
(Ford Chassis grease ESA-M1C75-B). Lubricate the
seals in the side cover and housing using a portion of
the same grease.
10. Install the side cover(41) onto the output shaft(35). Turn
the adjusting screw(36) counterclockwise with a 9mm
socket until finger tight, then back off an eighth of a turn.
(See Figure 46)
NOTE: Be sure output shaft has contacted side cover
prior to backing off an eighth turn.
41
40
39
41
35
36
Prior to inserting the output shaft into the housing, wrap
a single layer of masking tape around the splines and
threads to protect the housing seal. Lubricate the exterior
of the tape with a lithium base grease (Ford Chassis
grease ESA-M1C75-B) and insert the shaft and side
cover assembly into the housing with a twisting motion.
(See Figure 47)