INSTALLATION MANUAL KY 196B VHF COMMUNICATIONS TRANSCEIVER MANUAL NUMBER 006--10570--0001 REVISION 1, JANUARY, 2000
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BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER SECTION I GENERAL INFORMATION Paragraph Page 1.1 INTRODUCTION 1--1 1.2 DESCRIPTION OF EQUIPMENT 1--1 1.3 TECHNICAL CHARACTERISTICS 1--1 1.4 UNITS AND ACCESSORIES SUPPLIED 1--4 1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED 1--5 1.6 LICENSE REQUIREMENTS 1--5 1.7 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS 1--6 SECTION II INSTALLATION 2.1 GENERAL INFORMATION 2--1 2.2 UNPACKING AND INSPECTING EQUIPMENT 2--1 2.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER TSO APPENDIX ENVIRONMENTAL QUALIFICATION FORMS Drawing No. Page 004--02170--0082 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TSO--1 LIST OF ILLUSTRATIONS Figure 2--1 MOLEX TERMINALS AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . 2--2 HAND CRIMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--3 CRIMP JAWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER SECTION I GENERAL INFORMATION 1.1 INTRODUCTION This manual contains information relative to the physical, mechanical, and electrical characteristics of the BENDIX/KING KY 196B VHF Communications Transceiver. Installation and operating procedures are also included. Information relative to the maintenance, alignment, and procurement of replacement parts may be found in the KY 196B Maintenance/Overhaul Manual. 1.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER TEMPERATURE RANGE: --20°C to +55°C with short time operation at +70°C POWER REQUIREMENTS: KY 196B: 28VDC at 0.4A (Receive) 6.5A (Transmit) FREQUENCY RANGE: 118.000 MHz to 136.9916 MHz in 8.33 KHz mode. 118.000 MHz to 136.975 MHz in 25 KHz mode FREQUENCY STABILITY: 0.0005% from --20°C to +55°C DESIGN: All solid state, Printed circuit board and point to point wiring.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER RECEIVER RECEIVER SENSITIVITY: 2µV (hard) shall produce not less than 6dB S+N/N with 1KHz tone modulated 30% (with compressor disabled). RECEIVER SELECTIVITY: Class C, D (flavors --0101, --0201) 6dB bandwidth at not less than 8.0 KHz on each side. 40dB bandwidth with no more than 17.0 KHz on each side. 60dB bandwidth with no more than 22.0 KHz on each side. Class E (flavors --0101, --0201) 6 dB bandwidth at not less than 2.778 kHz on each side.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 1.4 UNITS AND ACCESSORIES SUPPLIED A. KY 196B VHF Comm Transceiver, PN 064--01084--XXXX, which is available in the following flavors: PN Receiver Selectivity LENS FREQUENCY RANGE 064--01084--0101 8.33 / 25 KHz Diffused 118.000 to 136.9916MHz 064--01084--0201 8.33 / 25 KHz N/A 118.000 to 136.9916MHz NOTE Some part numbers may not be currently available. Consult the current Honeywell International Inc.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED A. Communications antenna and cables. For Installations which must meet the German Cetecom antenna conducted radiation requirement, one of the following antenna must be used: Manufacturer Part Number Chelton 21--38--1RF/36 Dayton Granger VF10--108--2 Trivec--Avant Corp. 17--40--02W Trivec--Avant Corp. 18--50--01 B. Headphones: 500Ω nominal impedance. C.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER The Federal Communications Commission requires that the operator of the transmitter of this equipment hold a Restricted Radio Telephone Operator Permit (FCC Form 753) or higher class license. A permit may be obtained by a US citizen from the nearest field office of the FCC; no examination is required. 1.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER SECTION II INSTALLATION 2.1 GENERAL INFORMATION This section contains suggestions and factors to consider before installing the KY 196B. Close adherence to these suggestions will assure more satisfactory performance from the equipment. 2.2 UNPACKING AND INSPECTING EQUIPMENT Unpack the equipment carefully and inspect each item for evidence of damage incurred during shipment.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER a typical panel or rack can significantly degrade the reliability of the equipment if provisions for adequate cooling are not incorporated in the initial installation. 2.3.2 MOUNTING RACK INSTALLATION A. The KY 196B is mounted rigidly in the aircraft panel. Select a position in the panel that is not too close to any high external heat source. Remember to allow adequate space for installation of cables and connectors.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 3. Insert the stripped conductor into the contact until the insulation is even with the side of the crimper facing the operator, the conductor hits the crimper’s wire stop, or the insulation contacts the crimpers step--jaw, depending on the type of crimp tool being used. 4. Squeeze the crimping tool’s handles until the crimp jaws are fully closed or until a sufficient crimp is obtained.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER CONDUCTOR CRIMP Figure 2--1 Molex Terminals and Tools Page 2-4 10570I01.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 2.3.6 MOLEX TERMINAL INSTRUCTIONS The Molex hand crimpers are available under P/N 071--06041--0000, or from Molex under P/N 6115. Holding the hand crimpers as shown, release the crimper’s ratchet pawl and open by squeezing tightly on the handles, and then releasing pressure. FIGURE 2--2 HAND CRIMPER Close crimpers until ratchet begins to engage. Then insert the terminal into the jaws from the back side.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2--4 TERMINAL INSERTION Once the terminal is in the correct position, close the jaws gently until the terminal is held loosely in place. Push the wire stop down so that it rests snugly behind the contact portion of the terminal. Strip the wire insulation back 1/8 inch and insert the wire through the insulation tabs into the conductor tabs until the insulation hits the conductor jaw face or until the conductor touches the wire stop.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2--6 CRIMPING PRESSURE ADJUSTMENT 2.4 POST INSTALLATION CHECKS An operational performance flight test is recommended after the installation is completed to insure satisfactory performance of the equipment in its normal environment. Check all aircraft control movements to be sure no electrical cables interfere with their operation.
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BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER NOTES: 1. WHEN SOLDERING, AVOID APPLYING EXCESS HEAT TO CONNECTOR BODY. HEAT SINK SPRING CONTACTS, AND CENTER CONDUCTOR INSULATOR. 2. ALTERNATE COAX RG--400 P/N 024--00051--0060 MAY BE USED. FIGURE 2--7 CONNECTOR (P/N 030--00101--0002) ASSEMBLY DWG. NO. 696--06328--0000 10570I01.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER NOTES: INCHES 1. DIMENSIONS ARE IN [MM] . Notes Continued: 2. WEIGHT: WITH RACK 3.2 LBS [1.45KG] ± 0.2LBS [0.09KG] WITHOUT RACK 3.0 LBS [1.36KG] ±0.2LBS [0.09KG] +0.10 / --.000 3. TOLERANCES FOR PANEL CUTOUTS: [+2.5 / --0] 4. WHEN INSTALLING TWO OR MORE PANEL MOUNTED UNITS IN A STACK, THE MOUNTING TRAYS SHALL BE SPACED .050 INCHES [1.27MM] APART. NEWER STYLE MOUNTING TRAYS HAVE .025 [.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2--9 INSTALLATION ASSEMBLY DRAWING DWG. NO. 155--05690--0000, REV. 4 10570I01.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2--10 KY 196B INTERCONNECT DWG. NO.064--01084--92, REV. B 10570I01.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2--11 DUAL KY 196B INTERCONNECT DIAGRAM DWG. NO. 064--01084--91 Rev A 10570I01.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2--12 KY 196B INTERCONNECT WITH KA 25A DWG. NO. 064--01084--93 Rev A (Page 1 of 2) 10570I01.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2--12 KY 196B INTERCONNECT WITH KA 25A DWG. NO. 064--01084--93 Rev A (Page 2 of 2) 10570I01.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2--13 KY 196B PIN FUNCTION AND LOCATION DIAGRAM 10570I01.
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BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER SECTION III OPERATION 3.1 GENERAL INFORMATION For a detailed description of the operating controls of the KY 196B refer to the ’Silver Crown +’ pilots guide (P/N 006--18110--0000) or the aircraft’s flight manual supplement. Control layout is shown in Figure 3--1. 3.1.1 TURN ON To turn on the radio rotate the Volume (VOL) knob clockwise from the OFF position.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER five second delay is completed will return the radio to the Frequency mode and the status of the Frequency mode prior to entering Channel mode remains the same. When in Channel mode, pressing the Transfer button will return the radio to Frequency mode. The channel frequency will become the new USE frequency and the last USE frequency will become the new STBY frequency. If the radio was in Direct Tune mode (See Paragraph 3.1.3.
BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Momentarily pushing the Transfer button returns the radio to Standby Frequency Entry. The Standby frequency prior to Active Entry mode remains unchanged. 3.1.4 REMOTE FREQUENCY TRANSFER The Remote Frequency Transfer button operates identically to the front panel Transfer button with the exception that holding the Remote Transfer button for two seconds does not place the radio in the Active Entry mode. 3.1.
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BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER ACTIVE TRANSMIT STANDBY CHANNEL CONCENTRIC FREQ INDICATOR FREQ NUMBER TUNING KNOBS (USE) TRANSFER CHANNEL BUTTON BUTTON ON/OFF VOL, SQUELCH CONTROL P/N: 064--01084--0101 NOTE: All knob and control locations/functions are identical between various flavors. No Faceplate on --0201 Flavor (CNI 5000 version). FIGURE 3--1 KY 196B VHF COMMUNICATIONS TRANSCEIVERS 10570I01.
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BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER TSO APPENDIX RTCA DO--160B ENVIRONMENTAL QUALIFICATION FORMS 10570I01.
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