Product Manual

ManualsBrandsBendPak ManualsAutomotiveRolling Bridge Jack for HD-35 4-Post Series Truck and Car Lifts — 18,000-Lb. Capacity

INSTALLATION AND OPERATION MANUAL

SHIPPING DAMAGE CLAIMS

When this equipment is shipped, title passes to the

purchaser upon receipt from the carrier.

Consequently, claims for the material damaged in

shipment must be made by the purchaser against the

transportation company at the time shipment is received.

BE SAFE

Your new lift was designed and built with safety in

mind. However, your overall safety can be increased by

proper training and thoughtful operation on the part of the

operator. DO NOT operate or repair this

equipment without reading this manual and

the important safety instructions shown inside.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

www.bendpak.com

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual.

COMMERCIAL GRADE

ROLLING BRIDGE JACKS

MODELS:

RJ-45; RJ-45S; RJ-6;

RJ-7: RJ-9; RJ-12;

RJ-15; RJ-18; RJ-25.

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF

THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO

OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

REV E 04/26/2012

p/n 5900034

RJ-6 shown

Summary of content (32 pages)

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PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. REV E 04/26/2012 p/n 5900034 INSTALLATION AND OPERATION MANUAL COMMERCIAL GRADE ROLLING BRIDGE JACKS MODELS: RJ-45; RJ-45S; RJ-6; RJ-7: RJ-9; RJ-12; RJ-15; RJ-18; RJ-25.
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4,500; 6,000; 7,000; 9,000; 12,000; 15,000; 18,000; 25,000 POUND CAPACITY, COMMERCIAL GRADE ROLLING BRIDGE JACKS This instruction manual has been prepared especially for you. Your new jack is the product of over 35 years of continuous research, testing and development; it is the most technically advanced lift on the market today. READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.
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IMPORTANT NOTICE ! OWNER’S RESPONSIBILITY To maintain the jack and user safety, the responsibility of the owner is to read and follow these instructions: Do not attempt to install this jack if you have never been trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as forklift or cranes. Stay clear of any moving parts that can fall and cause injury.
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TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Definitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Before You Begin . . . . .
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DANGER ! Failure to follow danger, warning, and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property. INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND. BY PROCEEDING YOU AGREE TO / CERTIFY THE FOLLOWING. Please read entire manual prior to installation. Do not operate this machine until you read and understand all the dangers, warnings and cautions in this manual.
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INTRODUCTION 1. Carefully remove the crating and packing materials. CAUTION! Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury. IMPORTANT SAFETY INSTRUCTIONS ! Read these safety instructions entirely! IMPORTANT NOTICE ! Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as forklift or cranes.
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t t t Hex-Key / Allen Wrench Set Medium Crescent Wrench Shop Crane or other heavy lifting device TOOLS REQUIRED t t t Medium Flat Screwdriver Tape Measure: @ 25 Foot Air Fitting (to connect air supply) NOTE: An air supply (20 CFM (.57 M³/MIN.) AND 100 PSI / 7 BAR MINIMUM) will be required for operation. IMPORTANT NOTE! These instructions must be followed to ensure proper installation and operation of your Rolling Bridge Jack.
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STEP 3 (Adjusting Lift / Jack Orientation) 2. If adjustable, adjust the Runway of the lift to the desired width. Be sure to check the specifications of the lift and the Rolling Bridge Jacks to be sure that the Rolling Bridge Jack can be adjusted to the desired Runway width. (See Fig. 3.1 & 3.2) 1. Following the manufacturer’s instructions in the lift manual, lower the lift to the ground.
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Fig. 3.
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STEP 4 (Installing Jack on Rails) WARNING! Read and understand all instructions before using this jack. Adjust rolling jack telescoping ends until rollers rest securely on runway tracks as shown. NEVER use rolling jack unless safety bracket is installed. REMAIN CLEAR of elevated rolling jack unless visual confirmation is made that jack rollers are secure on runway tracks. BE CAREFUL WHEN ADJUSTING ROLLING JACK OR LIFT RUNWAYS to prevent rolling jack from becoming separated from runway tracks.
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1. Remove the thread protector from the air inlet of the Pump. Select and install the threaded fittings (not supplied) which are compatible with your air supply. The air supply should be 20 CFM (.57 M³/MIN) and 100 PSI (7 BAR) to obtain the rated hydraulic pressure. Air Supply should be regulated to a maximum of 125 PSI (8.6 BAR) (See Fig. 5.1) Fig. 5.1 Fig. 4.5 Safety Bracket M6 nuts, bolts and washers 8. Repeat the process for the other Rolling Bridge Jack if installing in pairs. 9.
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3. Depress the Pedal on the lifting end to raise the Jack through the full range of the Jack. (See Fig. 6.1) 1. Raise the lift up so that the Safety is off the Safety Stop Pin. Fig. 6.1 2. Flip the Safety Handle up Off the Safety Stop Pin. (See Fig. 6.3) Fig. 6.3 Under certain circumstances it may be necessary to prime the Air Hydraulic Pump Unit. Refer to the manual that came with the pump for these instructions. 3. Press the Pedal on the lowering end.
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STEP 7 (Operation) 1. Load the vehicle on the lift following the manufacturer’s instructions. DANGER! To raise vehicle on Rolling Bridge Jack: 2. Position vehicle tires in the center of each runway. VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension components used on this Jack are intended to raise and lower Jack only and are not meant to be load holding devices.
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Fig. 7.3 4. Push the Lowering side of the Pedal on the Air Hydraulic Pump until the lift has descended completely. When lowering the lift PAY CAREFUL ATTENTION that all personnel and objects are kept clear. ALWAYS keep a visual line of site on the lift AT ALL TIMES.
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WEEKLY MAINTENANCE Fig. 7.6 1. Check oil level in Pump and fill if necessary. To check oil level remove vented fill cap. Technician should visibly be able to see the oil level inside the hole. Insert a dip-stick or piece of plastic into the tank until it hits the bottom. Remove the stick and measure the amount. The oil level should be 3 3/8” to 3 ½” inches deep. (See Fig 7.4) Fig. 7.4 Vented Fill Cap Fig. 7.7 2. Lubricate all rollers with general purpose oil or WD-40. 2.
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ROLLING BRIDGE JACK SAFETY LABEL PLACEMENT GUIDELINES WARNING! THESE SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR AND ANY PERSON(S) WORKING NEAR THE LIFT. THE SAFETY STICKERS MUST BE INSTALLED AS PER THE INSTRUCTIONS BELOW, PRIOR TO THE COMPLETION OF INSTALLATION. FAILURE TO PROPERLY INSTALL WARNING LABELS COULD FAIL TO WARN AND LEAD TO SERIOUS PERSONAL INJURY OR DEATH TO OPERATOR OR BYSTANDER OR DAMAGE TO PROPERTY.
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Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can ensure that your shop is profitable, productive and safe. Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift.
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t DO NOT leave the controls while the lift is still in motion. t DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. t DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. t REMAIN CLEAR of lift when raising or lowering vehicle. t DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
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OPTIONAL INTEGRATED AIR LINE KIT FOR ROLLING BRIDGE JACKS (HD-9-12X-14 Kit shown. Contact Your BendPak Dealer for kits for other lift models.) HD-9-12X-14 Rolling Jack Air Line Kit Installation Part # 5174009 REV 01-06-09 NOTE: Holes in the runways for the integrated air line kit may have been an optional modification on some lift models. Contact BendPak technical support for assistance if adding Rolling Jacks /Air Line Kit after purchase.
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OPTIONAL SLIDE ON LIFT PAD ADAPTERS FOR RJ-45 ONLY SHORT ROUND LIFT PAD ASSEMBLY LIFT PAD WELDMENT BASE Slide the channels of the Slide on Lift Pad Adapters onto the rails located on the Top Arm Tube. Adjust the position of the Slide on Lift Pad Adapters so that the lift pads will make contact with the appropriate lifting points on the vehicle as specified by the manufacturer of the vehicle. Optional Equipment available through your Authorized BendPak Dealer.
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REV K L M REVISION DESCRIPTION DATE EDITED BY ECO# UPDATED BOM REVISION 09/16/2011 TM 00482 UPDATED BOM REVISION 02/16/2012 TM 00490 ADDED 5701314, 5545026, 5545005, 04/17/2012 TM 00511 5530093, 5535357, UPDATED BOM REVISIONS ITEM PART NUMBER NO.
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REVISION DESCRIPTION UPDATED TITLE TO REFLECT MARKETING, UPDATED BOM REVISIONS UPDATED BOM REVISION ADDED 5701410, 5545026, 5545005, 5530093, 5535357, UPDATED BOM REVISIONS REV J K L ITEM NO PART NUMBER 1 5600124 2 5215110 3 5746031 4 5701072 5 5731616 6 5215057 7 5746036 8 5746035 9 5746034 10 5746033 11 5215354 12 5502200 13 5570806 14 5530738 15 5530055 16 5530054 17 5540109 18 5545130 19 5550493 20 5550086 21 5530132 22 5535013 23 5585120 24 5701410 25 5545005 26 5545026 27 5530093 28 5535357 ☺ NOTE
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REVISION DESCRIPTION DATE EDITED BY ECO# UPDATED BOM REVISIONS, UPDATED TITLE TO 06/09/2011 TM 00461 REFLECT MARKETING UPDATED BOM REVISION 02/16/2012 TM 00490 ADDED 5701314, 5545026, 5545005, 5530093, TM 5535357, REPLACED 5502200 WITH 5502205, 04/23/2012 00511 UPDATED BOM REVISIONS REV J K L ITEM NO.
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REVISION REV DESCRIPTION DATE EDITED BY ECO# G REPLACED 5550100 WITH 5550493 03/14/2011 TM 00446 UPDATED BOM REVISION, UPDATED TITLE TO H 05/18/2011 TM 00461 REFLECT MARKETING J UPDATED BOM REVISIONS ITEM NO PART NUMBER 1 5600360 2 5215110 3 5502205 4 5210942 5 5210151 6 5570806 7 5746031 8 5746033 9 5746034 10 5746035 11 5746036 12 5731616 13 5701206 14 5530132 15 5545130 16 5530738 17 5535998 18 5550086 19 5585120 20 5550493 21 5540109 22 5530055 23 5530054 ☺ NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2. 3.
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REV H J K REVISION DESCRIPTION REPLACED 5550100 WITH 5550493 UPDATED TITLE TO REFLECT WHERE USED, UPDATED BOM REVISION UPDATED BOM REVISION ITEM NO PART NUMBER 1 5600363 2 5215181 3 5210409 4 5502210 5 5746105 6 5300913 7 5300871 8 5746155 9 5716102 10 5505102 11 5716101 12 5210294 13 5210941 14 5570806 15 5746154 16 5505136 17 5530738 18 5535998 19 5530191 20 5545130 21 5530054 22 5585120 23 5550086 24 5550493 ☺ NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2. 3.
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REV J K L ITEM NO.
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REVISION DESCRIPTION ADDED 5900034 AND 5900151 REPLACED 5210420 WITH 5215507, UPDATED TITLE TO REFLECT MARKETING ADDED 5746395, UPDATED BOM REVISION REV C D E DATE EDITED BY ECO# 12/21/2010 TM 00431 05/11/2011 TM 00461 02/16/2012 TM 00490 1 5 3 4 2 ITEM NO. 1 2 3 4 5 PART DESCRIPTION QTY REV NUMBER 5215507 ROUND LIFT PAD ADAPTER ASSEMBLY 2 D GP/XPR/RJ/MD-6XP SHORT LIFT PAD EXTENSION (113mm 5746390 2 B LG.) 5746395 GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.
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REVISION DESCRIPTION PRODUCTION RELEASE ADDED 5900034 AND 5900151 REV A B DATE EDITED BY ECO# 01/05/2010 AC 00167 12/21/2010 TM 00431 2 5 3 1 4 ITEM PART NO. NUMBER 1 5210423 2 5210424 3 4 5 DESCRIPTION NAME DO NOT SCALE DRAWING ☺ DIMENSIONS ARE IN MM NOTE: UNLESS OTHERWISE SPECIFIED. 1.
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For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.