Unit installation

ManualsBrandsBenjamin Heating products ManualsHeadphonesCC500

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TAKING

DELIVERY

AND

UNPACKING

Note:

The

consignee

is

responsible

for

ensuring that

the

packages

have arrived

in

good condition. Examine

the

packages

for

damages,

if

found, note

the

same

on

carriers'

bill

of

lading

and

make

a

claim

to the

carrier.

Each

unit

is

carefully

inspected before leaving

our

factory.

Package

(1) The

crated boiler (assembled)

Package

(2) The oil

burner pack:

1

-

Choice

of

Burner

1 -

Damper Motor

&

Chain

1 -

Vz"

Drain Valve

1 -

Pressure Reducing Valve

1 -

N.O.

Zone

Valve

2-24

VA

Transformers

1

-

Pressure Relief Valve

1

-

Single Aquastat

1 -

Wiring

Harness

1

-

Triple Aquastat Relay

1

-

Nozzle

3

-

Wells

1

-

Tridicator

1

-

Triple Aquastat

1 -

Blocked Flue Sensor

2 -

Circulator Pumps

c/w

Flanges

Please note:

The two

circulator pumps

are

required

for

proper operation

of

this boiler.

Installation

of

this unit should

be in

accordance with

the

regulations

of the

authorities having

jurisdiction.

Reference

should

be

made

to:

hi

Canada,

CSA

B139,

"Installation Code

for Oil

Burning Equipment"

for

recommended

installation

practices;

In the

United

States,

UL

391

"Solid-Fuel

and

Combination-Fuel

Central

and

Supplementary

Furnaces

"

and UL 726

"Oil Fired Boiler Assemblies".

ASSEMBLY

Benjamin

"CC500"

boilers

are

factory assembled.

The

burner

and

controls

are

field

mounted using

the

wiring

harness supplied. Other wiring

for the

thermostats

and

zone valves

are not

supplied.(see wiring diagram

on

page

12)

CHIMNEY

AND

SMOKE

PIPES

(For

proper

set up, see the

diagram

on

page

10)

The

specification

of the

chimney

to be

used must comply

with

the

requirement that other than

solid-fuel/oil

combinations

and

add-ons,

wood burning

appliances

shall

not be

connected

to a

venting system serving

an

appliance

vented

by

another type

of

fuel.

Connect

the

boiler

to an

approved solid

fuel

factory-built chimney:

In

CANADA-

CAN/ULC

S629 standard

for

650°

F

chimney;

In the

UNITED

STATES-UL103

Chimneys

for

Residential Type

and

Building Heating Appliances, Factory Built

or a

safe, clean, sound condition, masonry chimney equipped with

an

approved liner:

In

CANADA-CAN/ULC-S635-M90

Standard

for

Lining Systems

for

existing masonry

or

Factory Built Chimneys

and

Vents;

hi

the

UNITED

STATES-UL1777

Chimney Liners (e.g., stainless steel, clay,

etc.).

The

chimney must

be

equivalent

to a

minimum

of

7"

round inside diameter,

or 8"

round maximum.

The

chimney must

be

capable

of

maintaining

a

negative

updraft

at all

times

and in all

conditions. Carefully inspect

the

chimney

for

safety

and

dirt before making connections. Place

the

boiler

as

close

to the

chimney

as

possible.

The

smoke pipe should

be

blue

or

black steel,

24

ga.

or

heavier.

Use as few

turns

as

possible between

the

boiler

and

the

chimney,

as

each

90°

elbow adds

10'

of

restriction

and a 45°

elbow adds

5'

of

restriction.

The

draft

regulator

should

be 7

"

diameter

and set at

-.04

W.C.

to

open. Install

the

regulator

a

minimum

of

18

"

and a

maximum

of

24

"

from the

boiler breech. Avoid long horizontal runs

of

smoke pipe. Maintain

a

minimum

of

Vz"

rise

per

foot

of

pipe

from

the

boiler

to the

chimney.

DO

NOT

run

the

pipe downhill

from the

boiler

to the

chimney. Confirm that

the

installation clearances

are met

or

exceeded. Secure

all

smoke pipe joints with three sheet metal screws

in

each joint.

DO

NOT

pass

the

smoke pipes through

a

wall, floor

or

ceiling

to

reach

the

chimney.

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