Owner`s manual

17
Step 3:
Mount the wind turbine tower adapter to the top of the tower using six M10-1.5 x 20mm bolts and six
washers. We require applying Loctite 242 (Thread Locking Compound) to the threads prior to installation
to reduce the likelihood of loosening due to vibration. Use a torque wrench to achieve the proper fastener
torque on the tower mounting bolts. The required torque is 45 ft-lbs.
Power
Cables
Nylon
Cable
Ties
Turbine
Mounting
Bolts
Figure 7: Turbine Mounting
Step 4:
Complete the turbine wiring to the PowerCenter before adding the blades. This is recommended so that
you can test the DC polarity of the wiring by spinning the alternator by hand. It is very important that the
polarity [positive (+) and negative (-)] is correct when the turbine is connected to the PowerCenter. The
best way to ensure this is to complete the wiring and then test the polarity with a Volt-Ohm-Meter or the
polarity checker built into the PowerCenter. Do not use the polarity checker on the PowerCenter cir-
cuit board with blades on and the turbine turning under wind power because the voltage will be
too high for the polarity check circuitry.
To use the PowerCenter’s polarity check, first connect the suspected negative wire to the terminal
marked “TUR - “, then touch the wind turbine positive wire to the “POLARITY CHECK” pad on the control-
ler. The green LED should light when the alternator is turned by hand. If it does, connect the turbine pos-
itive wire to the “TUR +” terminal. If the red LED lights, reverse the leads and check again.
Wiring recommendations are provided in Section 7 and in Appendix 1, section D. Turning the al-
ternator by hand will provide enough voltage to make this check. Carefully mark the positive and
negative electrical leads for later reference.
We recommend that you connect the battery bank to the PowerCenter at this point so that you can
use the Stop Mode to keep the blades from turning during the turbine and tower raising process.
To connect the battery leads, first connect the battery negative (-) wire to the terminal marked “BAT –“.
With the battery positive wire touch the pad marked “POLARITY CHECK”, if red LED (D80) lights, the
connections are backward, double check everything to find the cause. The green LED (D70) should
come on, if it does leave the wire in contact with the “POLARITY CHECK” pad for 5 seconds to charge all
capacitors and avoid a spark when making the battery connection. Quickly connect the battery positive
wire to the terminal marked “BAT +”. The system will not operate correctly and could be damaged if the
polarity is reversed.