USER HANDBOOKS UM - CODE N4 N5 N6 N10 - REV 0.
Introduction Thank you for having bought one of our products, we would like to recommend that you read our manual carefully before using the slicing machine. As regards safety against mechanical risks, the machines described in this manual follow the directive regulations 98/37/EEC - 73/23/EEC - 89/336/EEC and the European norms EN 1974: slicing machines - hygiene and security norms.
ENGLISH Safety precautions In the interests of your own safety and for the care of your slicer, take note of the following points: As an employer Instruct your personnel in the use of the slicer and draw their attention to the safety precautions, repeat this periodically and keep this manual near your slicer for reference. Who may operate the slicer? Only properly trained and instructed personnel may operate the slicer. Only Berkel - or authorised service engineers may rectify any faults.
Safety precautions Turn thickness dial right back to safe - clockwise After slicing always reset the thickness dial right back to safe first and switch the slicer off. Dependent on the slicer setting, please be sure that the dial is turned all the way back. Exercise particular caution when removing product scraps from the meat tray. Only do this once the thickness dial has been reset to zero and the slicer has been switched off.
ENGLISH Contents 1. Premise 1.1. Purpose of the manual ................................................................................................................................................................................................ 6 1.2. Keeping the manual ................................................................................................................................................................................................... 6 1.3. Use of the machine ................
1. Premise 1.1.
ENGLISH 2. General information 2.1. Machine limits, safety regulations The machine has been designed and made to slice food products, with a continuous service, of the type and size as indicated in paragraphs 3.2, 3.4 and 3.5. 2.1.1. Environmental conditions for using the machine - Temperature ...........................................................................................................................................................................................
2.2. Guarantee and maker’s responsibility The guarantee of a good function and a complete conformity of the machines, that are to be used accordingly, depends on the correct application of the instructions contained in this manual.
ENGLISH 3. Technical characteristics 3.1.
3.3.
ENGLISH 3.5.
3.7.
ENGLISH 3.9. Furnished items and accessories The following documents and accessories are supplied with the machine, unless otherwise specified: - Instruction manual for use and maintenance; - EC conformity declaration; - Accessories: on request tool for removing the blade. 3.10.
3. Open the box and take out the copy of the instruction manual which is on top of the polyurethane protection; 4. Continue as indicated in the manual; 2 5. Push the upper cardboard box down (1) using the flaps so that the next step is easier, that is, removing the polyurethane protection and the corner reinforcements (2); 6. Remove the above mentioned protection and the corner reinforcements; WARNING: Blade may be exposed! 7.
ENGLISH 4.2. Main components BSPG series 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
BSPM series 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
ENGLISH BSPS series 8 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
BSPT series 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 22. 24.
ENGLISH 4.3. General description The slicing machine has been designed and made according to the EEC directive 98/37 - 73/23 - 89/336 and the European norm EN 1974-1998.
5. Installation 5.1. Installing the machine 5.3. Electrical connection Install the machine on a surface which is level, smooth, dry and suitable for the weight of the machine plus the food to be sliced; refer to paragraph 3.1. The machine must be installed close to an EEC regulation socket in a system which conforms to the regulations in force with: - Magnetothermal protection; - Automatic differential switch; - Grounding system.
ENGLISH 6. Using the slicing machine 6.1. Loading the goods on the plate and cutting BSPG series slicing machines 1. Ensure the thickness regulator knob is turned back to its SAFE position, thickness plate fully closed; 2. Switch off the slicing machine, pull back the carriage completely (towards the operator) to the loading position; 3. Lift up the food press and put it in the rest position; 4. Place the meat to be sliced on the plate against the operator’s side.
BSPG series slicing machines BSPG series slicing machines supplied with product fence supplied with table extension a removable A second additional rest position is allowed (for the first one please see pt.3 p.21 of UM) 1 In order to reach the new one, please: 1 1. Put the clamp on the table 2. Lock the main knob 2 1. Slide up the arm till the end of the run 2. Rotate the arm of 270° 3.
ENGLISH BSPM series slicing machines 1. Ensure the thickness regulator knob is turned back to its SAFE position, thickness plate fully closed; 2. Switch off the slicing machine, pull back the plate completely (towards the operator) to the loading position; 3. Lift up the food press and put it in the rest position; 5. Regulate the thickness of the slices. Start the blade by pressing the WHITE button.
BSPS series slicing machines 1. Ensure the thickness regulator knob is turned back to its SAFE position, thickness plate fully closed; 2. Switch off the slicing machine, pull back the food plate completely (towards the operator) to the loading position; 3. Lift up the food press using the unblocking lever; 5. Regulate the thickness of the slices. Start the blade by pressing the WHITE button.
ENGLISH 3. Lift up the food press using the unblocking levers; BSPT series slicing machines 2 supplied with with a meat table extension and stainless steel claw gripper last slice device: 1. Put the extension on the table, sliding it towards the columns 2. Lay down the table 1 4. Place the cold cuts on the plate with the ridged surface parallel to the thickness plate; 3 3. Lock the knobs 3 5. Regulate the thickness of the slices. Start the blade by pressing the WHITE button.
6.2. Cleaning the slicing machine Removing the blade cover 6.2.1. General information 1.Completely unscrew (counterclock-wise) the tension rod knob of the blade cover block; The machines must be properly cleaned at least once a day; if necessary even more. If the machines have not been used for a while they must be cleaned before use as well. 6.2.2. Disassemble the machine for cleaning 1. Disconnect the plug isolate the machine from the electric mains supply; 2.
ENGLISH Removing the sharpener 2.Remove the whole sharpener by pulling upwards. 1. Loosen (about 10 turns) the side knob of the sharpener block without removing it; 6.2.3. Cleaning the machine and the parts that have been removed Products to be used Only use hot water and a biodegradable detergent for dishes with a 7-8 PH, at a temperature of no lower than 30 °C using a soft, spongy cloth and a semi-rigid nylon brush for the plate and the sharp food press.
Cleaning the blade 6.2.4. Knife removing tool instructions WARNING: Use protective gloves and concentrate on the job at hand. RISK OF INJURY! If your machine is supplied with a knife remover please proceed as follows: 1. Press a damp cloth on the surface of the blade and move it slowly from the center to the edge, as shown in the picture, on the side of the blade cover and on the other side; 2. Dry in the same way using a dry cloth.
ENGLISH 2. Block the sharpener by turning the knob all the way. Reassembling the blade cover 1. Replace the blade cover as shown in the picture making sure the square section joint is in its proper place; Reassembling the slice deflector 1. Place the slice deflector carefully in its place as shown in the picture. UM - CODE N4 N5 N6 N10 - REV 0.3 2. Insert the tension rod for locking and screw completely.
Reassembling the food plate 1. Insert the entire group on the carriage as shown in the picture; NOTE: ensure the plate locking knob is fully out (loose) or the food plate will not drop down onto the support! 2. Tighten the locking knob; 3. Check that the carriage moves freely; 4. Check that the slice thickness regulator works correctly. UM - CODE N4 N5 N6 N10 - REV 0.
ENGLISH 7. Maintenance and repairs 7.1. General information The operator is allowed to carry out the following maintenance: - Blade sharpening, periodically. The interval and length of the sharpening obviously depends on the use of the machine (work times and type of product used) - Lubrication of the carriage guide bars, weekly; - Lubrication of guide rod/s of the plate and the food press, weekly; - Check the condition of the electric cable and the cable gland on the base of the machine, periodically.
7.2.1. Carrying sharpening out the 5. Release it and completely retighten the locking knob; NOTE: Before starting this operation, check that the grindstones have been cleaned; paragraph 6.2.3. 1. Ensure the thickness regulator knob is turned back to its SAFE position, thickness plate fully closed; 2. Pull back the food plate all the way; 3. Loosen the locking knob of the sharpening group (about 10 turns); 4.
ENGLISH Eliminating the sharpening burr 1. Re-start the blade by pressing the WHITE button; 2. Press the finishing grindstone and keep it pressed for 2-3 seconds; 3. Release the button; 4. Stop the blade by pressing the BLACK button; 7.3. Lubricating the guide bars of the carriage, arm and food plate support (weekly) WARNING: Only use the supplied oil. If there is none, use white vaseline oil. DO NOT USE VEGETABLE OILS! 1. Move the carriage closest to the operator; 2.
8. Locating and eliminating failures WARNING: In this chapter the most common problems caused while using the slicing machine are listed together with the necessary operations to eliminate the possible causes. If the problem persists ask for assistance from a qualified person authorized by the maker, do not insist on looking for the cause. PROBLEM PROBABLE CAUSE CURE Pressing the start button the macìhine does not start. No electricity. Check that the plug is correctly inserted.
ENGLISH 9. Electrical diagram Tooled P.C.B. 230 VAC, 50-60 Hz L1 N EMERGENCY L. S. F1 T1 STOP K1 K1 START R1 M K1 SELF-RESET FUSE D1 LED1 EMERGENCY L. S. T1 START LED STOP STOP OFF INPUT 230 V 50 Hz ELECTRIC MOTOR 1 PH UM - CODE N4 N5 N6 N10 - REV 0.
Tooet-3 P.C.B. 400 VAC, 50-60 Hz L1 L2 L3 EMERGENCY L. S F1 T1 STOP KA1 KM1 KA1 START D1 R1 M LED1 KM1 KA1 L3, L2, L1 INPUT 400 V 50-60 Hz STOP KM1 KA1 ELECTRIC MOTOR 3PH START STOP LED START OFF SELF-RESET FUSE EMERGENCY L. S. UM - CODE N4 N5 N6 N10 - REV 0.
ENGLISH 10. Dismantling the slicing machine The machines are made up of: - Aluminium/magnesium alloy structure; - Insertions and various in stainless steel; - Electric parts and wires; - Electric motor; - Plastic materials, etc. If disassembly and dismantling are to be carried out by a third party, only consult firms that are authorized in the demolition of the above mentioned materials.
