HEAVY HORSEPOWER GRINDER OPERATING MANUAL & PARTS LIST Models 342, 542, 548, 552, 7542, 7548, 7552, 1056, 1556 Applicable on HHP Grinders starting with Serial No. 2250 Biro Designed Biro Built + IMPORTANT NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment.
TABLE OF CONTENTS Page NOTICE TO OWNERS AND OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 UNCRATING AND SET UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTICE TO OWNERS AND OPERATORS BIRO’s products are designed to process food products safely and efficiently. Unless the operator is properly trained and supervised, however, there is the possibility of a serious injury. It is the responsibility of the owner to assure that this machine is used properly and safely, strictly following the instructions contained in this Manual and any requirements of local law. No one should use or service this machine without proper training and supervision.
SAFETY TIPS ROTATING GRINDING WORM TO AVOID SERIOUS PERSONAL INJURY NEVER Touch This Machine Without Training and Authorization By Your Supervisor. ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning or Servicing. NEVER Place Hands Into Machine Input or Output Openings. NEVER Open Machine During Operation. ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machine MUST Be Properly Grounded. ALWAYS Connect to Proper Voltage & Phase.
INSTALLATION TO AVOID SERIOUS PERSONAL INJURY PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA ALWAYS Use Qualified Technician and Electrician for Installation. ALWAYS Connect to Proper Voltage & Phase. ALWAYS Install Equipment in Work Area with Adequate Light and Space Away From Children and Visitors. ONLY Operate on a Solid, Level, Non-Skid Surface. NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
(D) Rated voltage of the unit shall be identical with full supply voltage. (E) Voltage drop on the supply line shall not exceed 10% of full supply voltage. (F) The feederline conductor size in the raceway from the branch circuit to the unit must be correct to assure adequate voltage under heavy starting and short overload conditions. (G) The feederline conductor shall only be used for the supply of one unit of the relevant horsepower.
WIRING DIAGRAM FOR HEAVY HORSEPOWER MANUAL FEED GRINDERS EQUIPPED WITH AEG OR STROMBERG STARTER (3, 5, 712 HP ONLY) STARTING WITH SERIAL NUMBER 24808 WIRING DIAGRAM FOR HEAVY HORSEPOWER MANUAL FEED GRINDERS EQUIPPED WITH AEG OR STROMBERG STARTER (10,15 HP ONLY) 5
OPERATION ROTATING GRINDING WORM TO AVOID SERIOUS PERSONAL INJURY ONLY Properly Trained Personnel Should Use This Equipment. NEVER Place Hands Into Machine Input or Output Openings. NEVER Open Machine During Operation. DO NOT Wear Gloves While Operating. DO NOT Tamper With, Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition. NEVER Operate Machine With Tray And/Or Guard Removed, or Magnetic Safety Switch By-Passed.
MAINTENANCE ROTATING GRINDING WORM TO AVOID SERIOUS PERSONAL INJURY ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This Machine BEFORE Servicing. NEVER Touch This Machine Without Training and Authorization By Your Supervisor. NEVER Place Hands Into Machine Input or Output Openings. NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition. PROMPTLY REPLACE Any Worn or Illegible Labels.
B. BEARING HOUSING LUBRICATION 1. Unplug grinder from power source and perform lockout/tagout procedures. 2. Remove bolted on tray. 3. Check and relubricate with good grade of lithium bearing grease semi-annually. 4. Reinstall tray and bolt on tightly. C. ROLLER CHAIN AND DRIVE SPROCKET LUBRICATION Chains should be protected against dirt and moisture. Chain life will vary appreciably depending upon its lubrication. The better the lubrication, the longer the chain life.
IMPORTANT: Must have Model and Serial Number when ordering Parts MAIN BODY AND DRIVE SYSTEM FOR 3, 5 AND 712 HORSEPOWER GRINDERS Applicable on Choppers Starting with Serial No. 2250 Part No. Description H301 . . . . . . . . . . . . Bearing box, aluminum H301A . . . . . . . . . . . . Bearing box assembly H302 . . . . . . Main drive shaft, 23 8 ´ 151 4 long H303 . . . . . . . . . . Shaft collar, 25 8 ´ 11 4 long H304 . . . . . . . . . . . . Shaft nut, 23 8 ´ 11 4 long H305 . . . . . . . . . . . . .
IMPORTANT: Must have Model and Serial Number when ordering Parts MAIN BODY AND DRIVE SYSTEM FOR 3, 5 AND 712 HORSEPOWER GRINDERS Applicable on Choppers Starting with Serial No. 2250 GRINDER HORSEPOWER AND BOWL SIZE AVAILABLE Model 342 — 3 HP — #42 size bowl — tinned Model 548 — 5 HP — #48 size bowl — tinned Model 552 — 5 HP — #52 size bowl — tinned Model 7548 — 7.5 HP — #48 size bowl — tinned Model 7552 — 7.5 HP — #52 size bowl — tinned 48 Bowl Section 42 Bowl Section Part Number Description HC42A . . .
IMPORTANT: Must have Model and Serial Number when ordering Parts ELECTRICAL CONTROLS 3, 5 AND 712 HORSEPOWER GRINDERS FROM SERIAL NO. 2250 TO SERIAL NO. 5239 FROM SERIAL NO. 9039 TO SERIAL NO. 11260 ORIGINALLY EQUIPPED WITH ALLEN BRADLEY 609-BAA MANUAL STARTER WITHOUT MAGNETIC SAFETY SWITCH. THESE SWITCHES ARE OBSOLETE AND MUST BE UPDATED TO THE APPROPRIATE AEG EQUIVALENT. ORDER H478AE (SPECIFY HP AND VOLTS TO COMPLETE NUMBER). AEG SWITCH ASSEMBLY MUST BE INSTALLED BY A QUALIFIED BIRO SERVICE AGENCY.
FROM SERIAL NO. 5240 TO SERIAL NO. 9038 AND SERIAL NO. 11281 TO SERIAL NO. 24807 SERIAL NO. 24808 TO 26493 ORIGINALLY EQUIPPED WITH STROMBERG STARTER WITH PUSH BUTTONS AND MAGNETIC SAFETY SWITCH AS ONE UNIT. THE STROMBERG STARTER AND INTERNAL COMPONENTS ARE NO LONGER AVAILABLE. REPLACEMENT REQUIRES UPDATE TO APPROPRIATE AEG EQUIVALENT. ORIGINALLY EQUIPPED WITH ALLEN BRADLEY 709-BAA MAGNETIC STARTER WITH MAGNETIC SAFETY SWITCH AND AN ALLEN BRADLEY 800S-2SA START-STOP STATION.
IMPORTANT: Must have Model and Serial Number when ordering Parts MAIN BODY AND DRIVE SYSTEM FOR 10 AND 15 HORSEPOWER GRINDERS Applicable on Choppers Starting with Serial No. 2250 Part No. Description H101 . . . . . . . . . . . . . . . . . . . . . Bearing box H101A . . . . . . . . . . . . Bearing box assembly H102 . . . . . . . . Main drive shaft, 31 4 rd ´ 151 2 H103 . . . . . . . . . . . . . . . Shaft collar, 31 4 ´ 1 H104 . . . . . . . . . . . . . . . . Shaft nut 31 4 ´ 11 4 H105 . . . . . . . . . . .
IMPORTANT: Must have Model and Serial Number when ordering Parts MAIN BODY AND DRIVE SYSTEM FOR 10 AND 15 HORSEPOWER GRINDERS Applicable on Choppers Starting with Serial No. 2250 GRINDER HORSEPOWER AND BOWL SIZE AVAILABLE Model 1056 — 10 HP — #56 size bowl — tinned Model 1556 — 15 HP — #56 size bowl — tinned Tray Section 10 and 15 Horsepower 56 Bowl Section Part Number Description HC56A . . . . . . . . . . . . . . . . . Bowl assembly HC56 . . . . . . . . . . . . . . . . . . . . . . . . . . Bowl HS56A .
IMPORTANT: Must have Model and Serial Number when ordering Parts ELECTRICAL CONTROLS 10 AND 15 HORSEPOWER GRINDERS AEG Switch Section FROM SERIAL NO. 2250 TO SERIAL NO. 24729 Part Number ORIGINALLY EQUIPPED WITH ALLEN BRADLEY 709-BAA MAGNETIC STARTER WITH MAGNETIC SAFETY SWITCH AND AN ALLEN BRADLEY 800S-2SA START-STOP STATION. THE START-STOP STATION IS STILL AVAILABLE, BUT THE 709-BAA IS OBSOLETE AND NOT AVAILABLE. UNITS REQUIRING REPLACEMENT OR REPAIR MUST BE UPDATED WITH THE APPROPRIATE AEG STARTER.
OPERATOR'S SIGNATURE PAGE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL. I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS.
LIMITED WARRANTY WARRANTY: The BIRO Manufacturing Company warrants that the BIRO Heavy Horsepower Grinder will be free from defects in material and workmanship under normal use and with recommended service. BIRO will replace defective parts, which are covered by this limited warranty, provided that the defective parts are authorized for return, shipping charges prepaid, to a designated factory for inspection and/or testing.
