Product Manual

ManualsBrandsBetter Built ManualsFuel TanksSteel Transfer Fuel Tank With GPI 12V Fuel Transfer Pump — 100-Gallon, Rectangular, Black, 15 GPM

Rev. - 922123-01

TABLE OF CONTENTS

General Information ....................................................2

Safety Instructions ......................................................2

Installation ..................................................................2

Operation ....................................................................4

Maintenance ...............................................................4

Repair .........................................................................4

Troubleshooting ..........................................................8

Specications .............................................................9

Illustrated Parts List ..................................................10

Parts and Service .....................................................11

Great Plains Industries, Inc. is a member of

the Petroleum Equipment Institute.

06/16

To the owner...

Congratulations on receiving your GPI fuel pump. We

are pleased to provide you with a system designed to

give you maximum reliability and efciency.

Your fuel pump is designed, tested, and approved for use

with gasoline blends, diesel fuel blends and kerosene.

Please take all due precautions when handling these

ammable liquids. Your safety is important to us.

Also, to assure the longest possible service life, it is

important that you follow the operation and maintenance

procedures outlined in this manual. We are proud to

provide you with a quality product and dedicated sup-

port. Together with your conscientious use, we are sure

that you will obtain years of safe, dependable service.

Victor Lukic, President

Great Plains Industries, Inc.

M-150S, M-180S & M-240S FUEL PUMP

OWNER’S MANUAL

DO NOT RETURN THIS

PRODUCT TO THE STORE!

Please contact

Great Plains Industries, Inc.

before returning any product.

If you are missing parts, or

experience problems with

your installation, contact our

Customer Support

Department. We will be

happy to assist you.

800-835-0113,

316-686-7361

email: gpisales@gplains.com

Check out the Great Plains Industries, Inc. YouTube

channel to see Installation and Troubleshooting videos

for the M-150S Fuel Transfer Pump.

Summary of content (12 pages)

PAGE 1
M-150S, M-180S & M-240S FUEL PUMP OWNER’S MANUAL DO NOT RETURN THIS PRODUCT TO THE STORE! Please contact Great Plains Industries, Inc. before returning any product. If you are missing parts, or experience problems with your installation, contact our Customer Support Department. We will be happy to assist you. Check out the Great Plains Industries, Inc. YouTube channel to see Installation and Troubleshooting videos for the M-150S Fuel Transfer Pump. 800-835-0113, 316-686-7361 or email: gpisales@gplains.
PAGE 2
GENERAL INFORMATION The purpose of this manual is to assist you in installing, operating and maintaining your GPI pump. This manual covers 12- and 24-volt DC electric gear pump models M-150S, M-180S and M-240S. Models M-150S and M-180S should be connected to a 12-volt DC power source. Model M-240S should be connected to a 24-volt power source only. Do not attempt connection of any pump to a 115-volt AC or 230-volt AC power source.
PAGE 3
If you require a greater initial prime height, coat the gears with fluid by removing the plug on the top of the pump and pour a small quantity of motor oil into the gear cavity. Replace the plug and try again. A foot valve with pressure relief may be needed to maintain prime. NOTE: This pump is pre-wired for installation in CLASS I, DIVISION 2 locations such as portable fuel tanks, trailers, etc. Connection to a battery will depend upon the application.
PAGE 4
WARNING Carefully route the power cord to the battery, protecting the power cord from hot surfaces, sharp edges or anything that could damage the power cord, resulting in a short circuit. A fuse is provided to protect the power cord and motor. Install fuse in the red wire of the power cord as close as possible to the battery. Connect the red wire of the fuse to the positive (ungrounded) side of battery. Connect black wire to the negative (grounded) side of the battery.
PAGE 5
FIGURE 7 REPAIR Carefully inspect all parts for wear or damage. Replace components, as necessary. The Illustrated Parts List gives information on replacement parts and kits. Review the Safety Instructions before proceeding. WARNING Observe precautions against electrical shock when servicing the pump. Always disconnect power before repairing or servicing. Never apply electrical power to the system when any of the coverplates are removed. Avoid prolonged skin contact with petroleum fuels.
PAGE 6
c. Using a clean cloth, rotate the poppet and clean it thoroughly. • To remove or replace the bypass poppet: a. As above, push down on the poppet until the O-ring is exposed. b. Remove the O-ring with a small screwdriver or similar tool. Take care not to damage the poppet or O-ring. (Figure 10) turn freely with the key removed. • Make sure the gear coverplate O-ring is in place. Tighten the coverplate to the pump housing. Replace Power Switch • Turn the pump OFF and disconnect from power.
PAGE 7
Replace Motor Protector • NOTE: The pump can remain on the tank during motor protector replacement. Replace the switch lever or switch lever shaft O-ring as needed. • Reassemble by reversing the above procedure. Make sure the O-ring is seated properly before tightening the coverplate. • Turn off the pump and disconnect from power. • Remove the switch coverplate from the pump housing. (Figure 15) FIGURE 15 Replace Motor Shaft Seal • Turn the pump OFF and disconnect from power.
PAGE 8
TROUBLESHOOTING SYMPTOM PROBABLE CAUSE A. MOTOR DOES NOT 1. Fuse blown RUN 2. Switch defective B. MOTOR RUNS BUT DOES NOT PUMP Replace motor as described in the Repair Section. 4. Switch or electrical connections faulty (Model M-150S and Model M-180S) 5. Circuit breaker tripped 3. Strainer clogged or defective Inspect for damaged motor protector, defective wiring or switch, or improper electrical connections. Replace as needed and re-install. Turn power off at source.
PAGE 9
SPECIFICATIONS M-150S M-180S M-240S Designed to safely transfer low viscosity petroleum fuels such as gasoline (up to 15% alcohol blends such as E15), diesel fuel (up to 20% biodiesel blends such as B20) and kerosene. Pump is designed for permanent mounting on vented storage tanks. Application Pump Housing Lightweight, corrosion-resistant, cast aluminum body, convenient union ring for easy installation.
PAGE 10
ILLUSTRATED PARTS LIST t en em sur 5 6 22 7 3 21 gth en rL to Mo a Me 4 2 23 1 14 13 27 28 9 24 26 1 15 8 16 25 18 12 17 1 11 19 20 10 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. 904002-23 119200-551 119201-551 119200-552 11002502 904002-17 904001-42 110010-1 110131-2 110011-2 110265-02 901003-70 110024-1 110026-4 110009-1 110195-02 110285-01 110277-05 110277-06 Description No. Req'd. Sems Screw, 1/4-20 x 3/4 in...................................
PAGE 11
PARTS AND SERVICE In order to preserve the UL Listing for the motor, do not attempt to service the motor. For products serviced outside the factory, the UL nameplate must be defaced to indicate that the equipment may no longer meet the requirements for UL Listing. This does not apply to products serviced outside the factory under the UL program for Rebuilt Motors for Use in Hazardous Locations. For warranty consideration, parts, or other service information, please contact your local distributor.
PAGE 12
Limited Warranty Policy Great Plains Industries, Inc. 5252 E. 36th Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against defects in material and workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2 year warranty from date of purchase as evidenced by the original sales receipt. A 30 month warranty from product date of manufacture will apply in cases where the original sales receipt is not available.