English User Manual UPS SYSTEM DIN-RAIL Bicker Elektronik GmbH Ludwig-Auer-Straße 23 | 86609 Donauwörth · Germany UPSI-2406DP1 UPSI-2406DP2
UPSI-2406DP1 | UPSI-2406DP2 Legend of used symbols Symbol Description Attention! Important hazard warning. This user manual has to be read before installation of the device and before any work on this device. Do not dispose of in the domestic waste. Warning of electrical voltage. Revision Directory Date Change 31.03.2020 Revision 0-1 10.06.2020 Revision 1 03.07.2020 Revision 1-1 Initial version 16.07.2020 Revision 1-2 12.08.
UPSI-2406DP1 | UPSI-2406DP2 Revision 1-3 3
UPSI-2406DP1 | UPSI-2406DP2 A Brief specification UPSI-2406DP1 | UPSI-2406DP2 24 V DC / 4 A 24 V DC UPS (DIN rail version) Integrated Li-Ion batteries (DP1) OR maintenance-free Supercaps (DP2) Cycle Life ≥500 (DP1) | >500 000 (DP2) Intelligent power sharing Regulated output voltage in backup mode Minimum load detection Power fail Timer-Funktion Relay dry contact on power fail USB & RS232 Interface HID control center Reboot-Funktion Fuel gauge Te ch n i c a l Data Input voltage In
UPSI-2406DP1 | UPSI-2406DP2 Backup time UPSI-2406DP1 Nominal backup time vs. Pout 140 Backup time [min] 120 100 80 60 40 20 0 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 75 80 85 90 95 100 Output Power [W] Backup time UPSI-2406DP2 Nominal backup time vs.
UPSI-2406DP1 | UPSI-2406DP2 A Brief specification UPSI-2406DP1 / UPSI-2406DP2............................................. 4 B Intended use B1 Description of the product and its functions UPSI-2406DP1 / UPSI-2406DP2......................7 B2 Read carefully before initial operation!...........................................................................................................7 B3 Intended use – Description.......................................................................................
UPSI-2406DP1 | UPSI-2406DP2 B Intended use Congratulations for choosing a quality product! This manual shall help the user to get familiar with the product and its components and features. It shall provide information as accurately and completely as possible. However, for possible errors no liability can be assumed. Hints to existing mistakes, critics and suggestions for improvement are welcome at any time.
UPSI-2406DP1 | UPSI-2406DP2 B4 Safety instructions WARNING! Disregarding of following issues can result in electric shock, fire, serious injury or death. 1. Care must be taken to ensure proper and professional wiring. 2. The device pack must not be exposed to fire and temperatures outside the specification. 3. The device must not be immersed in water or exposed to splash water. 4. The device must not be operated in a humid environment or in an environment where dew and condensation are to be expected.
UPSI-2406DP1 | UPSI-2406DP2 C Technical Data C1 General Technical Data INPUT DATA – UPSI-2406DP1 / UPSI-2406DP2 Unless otherwise stated, all specifications apply to 25° C ambient temperature, 24 V DC input voltage and nominal output current (IN ). Input voltage 24 V DC Input voltage range 22.5 V DC…30 V DC Electric strength max. 35 V DC Fixed connect threshold Undervoltage Voltage drop Input/Output 22.5 V DC 0.5 V DC max.
UPSI-2406DP1 | UPSI-2406DP2 OUTPUT DATA – UPSI-2406DP1 / UPSI-2406DP2 (NORMAL MODE) Unless otherwise stated, all specifications apply to 25° C ambient temperature, 24 V DC input voltage and nominal output current (IN ). Output voltage 24 V DC Output voltage range UOUT = UIN – 0.5 V DC max. (depending on load) Capacitive load 3000 µF (at start) Output current IN ISTAT.BOOST IDYN.BOOST ISFB 4A 4.125 A n. a. 30 A (5 ms) Output power PN (UN, IOUT = IN, ICHARGE = 0) PSTAT.BOOST (UN, IOUT = ISTAT.
UPSI-2406DP1 | UPSI-2406DP2 CONNECTION DATA INPUT / OUTPUT Connection method Screw connection Conductor cross-section solid 0.129 mm² … 1.31 mm² (26 … 16 AWG) Conductor cross-section flexible 0.129 mm² … 1.31 mm² (26 … 16 AWG) Conductor cross-section with ferrule 0.129 mm² … 1.31 mm² (26 … 16 AWG) Stripping length 6 mm … 7 mm Tightening torque 0.3 Nm … 0.4 Nm ENERGY STORAGE UPSI-2406DP1 (BP-LIO-1525) Charging characteristic CC / CV / CP Nominal voltage UN 14.
UPSI-2406DP1 | UPSI-2406DP2 CONNECTION DATA – RELAY Connection labeling RL Switch contact (floating) Relay Status (configurable) Power Fail Alarm State condition (configurable) Input voltage <22.5 V DC Switching voltage 24 V DC / 125 V AC Current carrying capacity 1 A (DC) / 0.5 A (AC) State - signal assignment NO (Normaly Open) / NC (Normaly Closed) – configurable via Software Connection method Plug connection (screwless) Conductor cross-section solid 0.205 mm² … 1.
UPSI-2406DP1 | UPSI-2406DP2 DATA INTERFACE – RS232 Interface designation RS232 Numbers of interfaces 1 Connection method DSUB 9-Pin (female) Locking No Transmission physics RS232 light (TX / RX) Topology Point-to-point Symbol rate (baud rate) 38400 Type of cable 1:1 Transmission length ≤10 m Access time <1 s Voltage level -5 V DC … +5 V DC Electrical isolation No GENERAL DATA Flammability class according to UL 94 (housing / terminal blocks) V0 Weight 0.
UPSI-2406DP1 | UPSI-2406DP2 ENVIRONMENTAL CONDITIONS – UPSI-2406DP1 / UPSI-2406DP2 Ambient temperature (operation) DP1: 0…+50° C / DP2: -20… +65° C Ambient temperature (start up without load) DP2: -30° C Ambient temperature (storage / transport) DP1: -20…+50° C / DP2: -30…+65° C Max.
UPSI-2406DP1 | UPSI-2406DP2 INTERFERENCE IMMUNITY ACCORDING TO 61000-6-2 (INDUSTRY SECTOR) Basic standard CE Normative minimum requirements EN 61000-6-2 (CE) (Interference immunity of industrial environment) Electrostatic discharge EN 61000-4-2 Housing contact discharge Housing air discharge Comment 4 kV (test level 2) 8 kV (test level 3) Criterion A Electromagnetic HF field EN 61000-4-3 Frequency range Test field strength Frequency range Test field strength Frequency range Test field strength Comment
UPSI-2406DP1 | UPSI-2406DP2 LEGEND Criterion A Normal operating behavior within the defined limits. Criterion B Temporary impairment of the operating behavior, that is corrected by the device itself. C2 Drawing UPSI-2406DP1 / UPSI-2406DP2 Tolerance ±0.5 mm 44mm 100mm 63mm 120mm 9mm D Name / Address / Support E-Mail / Phone number of the manufacturer Bicker Elektronik GmbH · Ludwig-Auer-Straße 23 · 86609 Donauwörth · Germany E-Mail: support@bicker.de · Tel.
UPSI-2406DP1 | UPSI-2406DP2 E General Data E1 Assembly and installation advice Installation and operation of this device is only allowed to be executed from qualified personnel! The application must be separated from any power during the mounting process. Wires have to be connected safely and must not have contact with sharp edges.
UPSI-2406DP1 | UPSI-2406DP2 DIN-Rail mounting and DIN-Rail profile according to EN 60715 1. 2. Press down 3. 4.
UPSI-2406DP1 | UPSI-2406DP2 E3 Description of connectors + – – + 4 3 2 1 INPUT & OUTPUT Vin Vout PIN FUNCTION 1 Vin + 2 Vin – 3 Vout – 4 Vout + RELAY CONNECTION (RL) PIN FUNCTION 1 1 Relay contact 1 2 Normally open contact (NO): When input power is interrupted, the contact is closed (= 0 Ω ).
UPSI-2406DP1 | UPSI-2406DP2 E4 Dimensioning the upstream power supply Ensure that the upstream power supply is correctly dimensioned to guarantee the charging process of the batteries and the correct functioning of the application. The input must be supplied from a SELV or PELV power supply. In order to operate the UPSI devices to the maximum, the upstream power supply has to provide at least the following output currents and voltages.
UPSI-2406DP1 | UPSI-2406DP2 E5 Initial operation Ensure that the UPS is correctly installed. Via connection to upstream power supply: When an input voltage higher than 22.5 V (UPSI-2406DP1 / UPSI-2406DP2) is connected to the input terminals, the energy storage medium gets queried and transmits its data. Only then the charger gets enabled and the charging of the battery pack starts. This process lasts only a few milliseconds.
m UPSI-2406DP1 | UPSI-2406DP2 E6 Connection 63 mm VIN VOUT + – + 120 mm + – OUT STATUS – + IN – RL RELAY UPSI DC UPS USB RS232 RS232 for individual use D Sub 9 USB CONNECTING ORDER 1. APPLICATION (VOUT) 2. DC SOURCE (VIN) 3. RELAY / USB / RS232 Dismantling order reverse to connection! VIN/VOUT – ATTENTION! 1. Note polarity! 2.
UPSI-2406DP1 | UPSI-2406DP2 E7 Overview connector / counterpart with description / Scope of delivery CONNECTOR PART NO. COUNTERPART NO.
UPSI-2406DP1 | UPSI-2406DP2 E11 Behaviour in case of exceeding maximum backup time When the given buffering times are exceeded, the output is separated on the basis of the discharge voltage of the corresponding storage medium (total discharge protection). For supercapacitors, which are not sensitive to a deep discharge, a threshold has been definded which is limited by the current. The lower the voltage, the higher the current on the capacitors at constant output power.
UPSI-2406DP1 | UPSI-2406DP2 E13 Software Information about the Software and the Command List can be found in the user‘s manual of the UPSI-2406(D). E14 Recommendations for a long UPS service life Supercaps do not have an actual „End of Life“ (EOL). Over time, the capacity decreases and the ESR (equivalent series resistance) increases. However, EOL is often defined as a reduction in capacity to 70 % and a doubling of the ESR.
UPSI-2406DP1 | UPSI-2406DP2 E18 Preventive measures and rules when operating the UPS system The voltage drop of the supply line has to be kept in mind! The maximum charge current can cause huge voltage drops if too long supply lines are used. If the voltage drop is too high a shortfall of the threshold values is possible and a not intended Power Fail could be caused. With maximum load the voltage at the input of the device must not undercut 22.5 V.
Note: Subject to errors and technical modifications! Windows® is a registered trademark of the Microsoft Corp. Status as at: 12.08.2020 – Revision 1-3 Bicker Elektronik GmbH Ludwig-Auer-Straße 23 86609 Donauwörth · Germany Tel. +49 (0) 906 70595-0 Fax +49 (0) 906 70595-55 E-Mail info@bicker.de www.bicker.
