Operation and Maintenance Manual AERIAL WORK PLATFORMS XLB-4319 Hydraulic Boom Lift 19 3 B-4 XL B33-01-0080
BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, responsibilities, and standards set forth for manufacturers in the ANSI 92.2 standard in effect at the time of manufacture. This equipment will meet or exceed applicable OSHA codes and ANSI A92.2 standards when used in accordance with sections 7, 8, 9, 10 & 11 of ANSI A92.2 and all other manufacturer’s recommendations.
Table of Contents Preface................................................................................................................ v 1 Safety................................................................................................................1-1 1-1 Introduction.........................................................................................1-1 1-2 Before Operation ................................................................................1-2 1-3 During Operation ............
ii 5 Replacement Decals........................................................................................ 5-1 6 Parts List ......................................................................................................... 6-1 6-1 Upper Boom Parts List....................................................................... 6-2 6-2 Lower Boom Parts List ...................................................................... 6-4 6-3 Jib Boom Parts List ...........................................
List of Illustrations Figure 2-1. Figure 2-2. Figure 2-3. Figure 3-1. Figure 3-2. Figure 3-3. Figure 3-4. Figure 3-5. Figure 3-6. Figure 3-7. Figure 3-8. Figure 3-9. Figure 3-10. Figure 4-1. Figure 4-2. Figure 4-3. Figure 4-4. Figure 4-5. Figure 4-6. Figure 4-7. Figure 4-8. Figure 4-9. Figure 4-10. Figure 4-11. Figure 4-12. Figure 4-13. Figure 4-14. Figure 4-15. Figure 4-16. Figure 4-17. Figure 4-18. Figure 4-19. Figure 4-20. Figure 5-1. Figure 5-2. Figure 5-3. Figure 5-4. Figure 5-5. Figure 6-1.
Figure 6-11. Figure 6-12. Figure 6-13. Figure 6-14. Figure 6-15. Figure 6-16. Figure 6-17. Figure 6-18. Figure 6-19. Figure 6-20. Figure 6-21. Figure 6-22. Figure 6-23. Outriggers............................................................................................. 6-25 Basket ................................................................................................... 6-27 Outrigger Hydraulic Controls............................................................... 6-29 Lower Controls..........
PREFACE The purpose of this manual is to provide a thorough understanding of the XLB-4319 Hydraulic Boom Lift operation and controls. Read the safety and operating instructions in this manual and become familiar with the location and use of all controls. Follow all warnings, cautions, and instructions in this manual and any attached to and supplied with the boom lift.
vi
1 Safety 1-1 INTRODUCTION Familiarity and proper training are required for the safe operation of mechanical equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions in this manual and become familiar with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine.
XLB-4319 1-2 BEFORE OPERATION Ensure the following general safety precautions are followed before operating the XLB-4319 Hydraulic Boom Lift. 1-2 • ALWAYS survey the usage area for potential hazards such as untamped earth fills, unlevel surfaces, overhead obstructions, and electrically charged conductors or wires. Be aware of any potential hazards and always consider what could happen. Watch for moving vehicles in the operating area.
1 — SAFETY 1-3 DURING OPERATION Ensure the following general safety precautions are followed during the operation of the XLB-4319 Hydraulic Boom Lift. DANGER This machine is not insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (10 feet minimum) and always allow for platform movement such as wind induced sway.
XLB-4319 1-4 • NEVER allow electrode contact with any part of the basket if welding is being performed from the platform. • NEVER use without the outriggers fully extended and firmly based. • NEVER override or by-pass manufacturer's safety devices. • NEVER attach a safety harness to an adjacent structure, pole, or equipment while working from the boom platform. • NEVER move unit with a person or materials on board. • NEVER try to move the trailer with the boom extended.
1 — SAFETY 1-4 MAINTENANCE SAFETY Ensure the following safety precautions are observed whenever maintenance is performed on the XLB-4319 Hydraulic Boom Lift. General Maintenance • ALWAYS perform maintenance procedures according to manufacturer's requirements. NEVER short change maintenance procedures. • ALWAYS check hydraulic system. Make sure all lines, connectors, and fittings are tight and in good condition.
XLB-4319 Battery Maintenance Ensure the following general safety precautions are followed whenever performing battery maintenance on the XLB-4319 Hydraulic Boom Lift. 1-5 • ALWAYS check battery acid level daily on the DC model boom lift. Check battery test indicator for proper state of charge on maintenance free batteries before using lift. • ALWAYS wear safety glasses when working near battery. • ALWAYS avoid contact with battery acid. Battery acid causes serious burns.
1 — SAFETY Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Bil-Jax, Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
XLB-4319 1-8
2 Introduction 2-1 GENERAL DESCRIPTION The XLB-4319 Hydraulic Boom Lift (Figure 2-1) is designed to position personnel with their tools and equipment at overhead work locations. The work basket load capacity is 450 lbs. During all boom operations, the unit is supported by four extended outriggers. Two versions of the XLB-4319 boom lift are available – gasoline powered or battery powered. On both versions the hydraulic power unit includes a reservoir, pump, and control valves.
XLB-4319 The gasoline powered boom lift (gas model) uses a 4-cycle, 8-horsepower Honda engine. The engine drive shaft is directly coupled to the hydraulic pump. A 12 Volt DC storage battery powers the engine starter circuit. An auxiliary voltage regulator/rectifier provides up to 18 Amps charge current while the engine is running. The battery powered boom lift (DC model) uses a 24 Volt, 39 Amp, one horsepower, DC motor to drive the hydraulic pump.
2 — INTRODUCTION Only one boom motion is permitted at a time, and only as long as the boom is within the safe operating zone (Figure 2-3). When a selected boom motion reaches a safe operating limit, the boom motion ceases and another boom motion must be selected within the safe operating zone. XLB-4319 SPECIFICATIONS 45.9 42.6 39.4 36 32.8 24.5 26.3 23 19.7 16.4 13 9.8 6.5 3.2 0 9.8 6.5 3.2 0 3.2 6.5 9.8 13 16.4 19.7 23 CAPACITY .......................................... 450 LB.
XLB-4319 2-2 SPECIFICATIONS Boom Lift Work Platform Model Number: Manufactured by: XLB-4319 Serial Number ________________ Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 800-537-0540 Table 2-1. Specifications Feature Rated Platform Load Maximum Work Height Extended Basket Height Maximum Outreach Elevation Rate, Nominal Horizontal Reach Boom Rotation Rotation Speed Basket Dimensions Data 450 lbs (204 kg) total 43 ft (13.1 m) 37 ft (11.3 m) 19 ft (9.8 m) 5.3 in./sec (135 mm/sec) [26.7 ft/min (8.
2 — INTRODUCTION 2-3 WARRANTY Bil-Jax warrants its boom lifts for one year from the date of delivery against all defects of material and workmanship, provided the unit is operated and maintained in compliance with Bil-Jax’s operating and maintenance instructions. Bil-Jax will, at its option, repair or replace any unit or component part which fails to function properly in normal use.
XLB-4319 2-6
3 Operation 3-1 OPERATOR CONTROLS The XLB-4319 Hydraulic Boom Lift is equipped with multiple operator controls. Equipment power and outrigger controls are located at ground level. Boom lift and rotation controls are located at ground level and in the basket. Ground Control Station The ground control station (Figure 3-1) operates the outriggers and lift booms. To access the boom controls, reach into the cover latch port and release the cover latch according to the latch decal.
XLB-4319 The ground control station (Figure 3-2) includes the following electrical and hydraulic controls. BOOM OPERATOR LEVERS OUTRIGGER INDICATORS OUTRIGGERS RUN PUSHBUTTON KEY SWITCH BOOM EMERGENCY RUN STOP PUSHBUTTON PUSHBUTTON OUTRIGGER OPERATOR LEVERS Figure 3-2. Ground Control Station Key Switch Turning the key switch to the left selects operation from the basket control station. Turning the key switch to the right selects operation from the ground control station.
3 — OPERATION Outriggers Run Pushbutton Holding the black outriggers run pushbutton in enables operation of the outrigger cylinders. The outrigger cylinders can only be operated when the lift boom cylinders are retracted. Boom Run Pushbutton Holding the green boom run pushbutton in enables operation of the lift boom cylinders. The lift boom cylinders can only be operated when the outrigger cylinders are extended, the boom weight is removed from the trailer axle, and the trailer is level.
XLB-4319 Basket Control Station The basket control station (Figure 3-3) operates the hydraulic boom lift, boom rotation. and basket rotation motions. The basket control station includes the following electrical and hydraulic controls. ENGINE START PUSHBUTTON (GAS MODEL ONLY) BOOM RUN PUSHBUTTON HYDRAULIC HAND PUMP AUDIBLE ALARM EMERGENCY STOP PUSHBUTTON BOOM OPERATOR LEVERS 115 VOLT OUTLET Figure 3-4.
3 — OPERATION Boom Operator Levers Five boom operator levers position proportional hydraulic valves to extend and retract three boom lift cylinders, the boom rotation drive motor, and the basket swivel cylinder. Pulling a boom operator lever extends the cylinder to raise the boom. Pushing a boom lift operator lever lowers the related boom. How far the lever is pushed or pulled controls the boom lift speed. Pulling the boom rotation or basket rotation operator lever turns the boom or basket clockwise.
XLB-4319 3-2 NORMAL OPERATING PROCEDURE Perform the following procedures to operate the XLB-4319 Hydraulic Boom Lift. 1. Read and follow all safety precautions contained in Section 1 and all responsibilities outlined in the ANSI A92.2 reprint contained in Section 7 of this manual. 2. Position the lift at the work area. Make sure the lift is on a firm and level surface and that there are no potential hazards such as overhead obstructions or electrically charged conductors.
3 — OPERATION WARNING Always verify that the green outrigger LEDs light up when the outrigger feet become loaded. If an outrigger LED fails to light up or lights up before the outrigger foot becomes loaded, the limit switch or switch setting is faulty. Using the boom lift with a faulty limit switch or switch setting can cause severe injury, death, or damage to the equipment. d. Push down on the rear outrigger levers (1 & 2) to lower the rear outriggers.
XLB-4319 3-3 EMERGENCY LOWERING The XLB-4319 Boom Lift is equipped with two manual lowering valves and a hydraulic hand pump. These devices can be used to lower the basket in case of a power failure, a load shift, or other emergency situation. The manual lowering valves are located on the upper and lower boom lift cylinders and are manually operated from the ground. The hydraulic hand pump is located in the work basket. Use the hand pump in case an assistant is not available on the ground.
3 — OPERATION 3-4 MANUAL BOOM ROTATION The hydraulic boom lift is equipped with an emergency rotation handle (crank) that can be used to rotate the boom in case of a power failure or other emergency situation. Use the following procedure to manually rotate the boom: 1. Remove the crank from its stowage rack and install the crank on the hex end of the worm gear drive screw (Figure 3-8). 2. Hold the boom rotation valve lever in the correct position for boom rotation and turn the crank to rotate the boom.
XLB-4319 3-5 BATTERY RECHARGE (DC MODEL ONLY) The DC model boom lift batteries should be recharged after each 8-hour work shift or more often if needed. When the boom lift is not in use, the batteries should be recharged at least once per week. The normal charge time is 10 to 12 hours. If the battery charge is extremely low, a full recharge may take up to 24 hours. Recharge the DC model boom lift batteries as follows: WARNING Recharge the batteries in a well ventilated area only.
3 — OPERATION CAUTION Always remember to unplug the battery charger power cord before moving the boom lift. Failure to unplug the power cord will cause damage to the equipment. 5. Inspect the charge indicator LEDs near the end of the expected charge cycle. If all indicator LEDs are off, the battery is fully charged. (The DC ammeter needle should point to the left.) NOTE: The yellow 80% CHARGE indicator lights up when the battery voltage is nearing full charge.
XLB-4319 3. Hold ball hitch release lever open and lower the hitch onto the ball. Let go of the release lever to secure the ball. 4. Crank the jack down to check for secure coupling. If jacking will raise the tow vehicle bumper two or three inches, the ball hitch coupling is secure. 5. Release the trailer parking brake. 6. Pull the pivot locking pin. Swivel the jack 90 degrees to the travel position and release the pivot locking pin. CAUTION Always cross and attach the safety chains before towing.
4 Maintenance 4-1 SCHEDULED SERVICE CHECKS Daily/Weekly Service Checks Perform the following daily/weekly service checks as listed in Table 4-1. Table 4-1. Daily/Weekly Service Checks Service Check Daily before use Weekly Check to see that all decals are present. Check that controls and indicators at ground and basket control stations operate properly. Raise booms and press emergency stop pushbutton. Verify that booms remain elevated and do not drift down.
XLB-4319 Monthly Service Checks Perform the following monthly service checks as listed in Table 4-2. Table 4-2. Monthly Service Checks Service Check Check/add hydraulic oil per paragraph 4-4. Clean battery terminals and battery charger operation. Check operation of manual lowering valves and hand pump. Check wheel nut torque per paragraph 4-2. Lubricate compartment hinges and latches with light weight machine oil. Lubricate grease fittings labeled LUBRICATE MONTHLY per paragraph 4-3.2.
4 — MAINTENANCE 4-2 WHEEL NUT TORQUE REQUIREMENTS It is very important to apply and maintain the correct wheel bolt torque on the boom lift trailer. The wheel bolts must be evenly tightened to the following specified torque increments whenever a trailer wheel is removed and installed. Use the following tightening procedure: 1. Evenly tighten the wheel bolts to 25 lb-ft (34 N·m) in the tightening sequence shown in Figure 4-1. 1 4 3 2 Figure 4-1. Wheel Bolt Tightening Sequence 2.
XLB-4319 4-3 LUBRICATION Lubrication makes operation of the XLB-4319 Boom Lift more efficient and extends the equipment life. Use the following procedures to lubricate the boom lift components. 1. Lubricate trailer jack post and all grease fittings labeled LUBRICATE WEEKLY with NLGI Grade 2 multi-purpose grease. 2. Lubricate all LUBRICATE MONTHLY grease fittings with NLGI Grade 2 multi-purpose grease. Wipe off dirt and grease residue. Add approximately ½ ounce (15 cc) of grease to each fitting.
4 — MAINTENANCE 4-4 HYDRAULIC SYSTEM Hydraulic system maintenance varies with equipment use and the environment in which the boom lift is used. Constant attention to keep the oil clean and the reservoir properly filled will help prevent possible damage to the system. Hydraulic diagrams are provided in this section for general reference. WARNING Hydraulic system pressure settings are factory settings and should not need readjustment.
XLB-4319 Do not mix hydraulic oils. The reservoir is originally filled with Energol HLP-HD46, a high-grade, non-foaming hydraulic oil designed for temperatures as low as -20°F (33°C). For temperatures reaching -40°F (-40°C), use Dextron Automatic Transmission Fluid Type A. If either oil is not available, a good grade SAE 10W hydraulic oil may be used where the low temperature is above 32°F (0°C). SAE 5W hydraulic oil may be used where low temperatures reach 0°F (-18°C).
4 — MAINTENANCE Hydraulic Pressure Checks and Adjustments Hydraulic pressures are set at the factory and should not be adjusted unless a hydraulic component has been replaced in the regulated circuit. On the gas engine model a pressure test port (Figure 4-5) is located at the ground station boom control valves. A hydraulic pressure gage [0-6000 psig (0-400 bar) (41 000 kPa gage) minimum range] must be connected to the test port when adjusting hydraulic pressures.
XLB-4319 To adjust the system hydraulic pressure, we must first set the outriggers bypass pressure very high. This ensures that you are reading system pressure when fully retracting an outrigger cylinder. After adjusting the system pressure, we must readjust the outriggers bypass pressure to specification. Adjust System Pressure 1. Connect a hydraulic pressure gage to the pressure test port. 2. Remove the cap from the outriggers bypass valve (Figure 4-6).
4 — MAINTENANCE 10. Use hex wrench to turn the pressure adjust screw. Turn the adjust screw right for higher pressure or left for lower pressure. Turning the adjust screw 1/4 turn will adjust the pressure about 150 psig [10,4 bar (1 037 kPa gage)]. 11. Tighten the adjust lock nut. 12. Reset the emergency stop pushbutton and restart the engine or motor. 13. Pull up one outrigger control lever and recheck the system pressure.
XLB-4319 Check and adjust the hydraulic bypass pressure for the basket or ground station boom controls as follows: 1. Connect a hydraulic pressure gage to the pressure test port. 2. Start the gasoline engine or DC motor. Run the engine or motor for at least five minutes to warm the hydraulic oil to the normal operating temperature. 3. Extend the outriggers to fully support and level the boom lift. 4.
4 — MAINTENANCE Boom Lift Cylinder Removal and Installation WARNING Make sure the boom and boom cylinder are securely supported before removing the boom cylinder. Failure to do so may cause the boom or boom cylinder to fall. This may cause severe injury or damage to the boom lift. 1. If removing the lower boom lift cylinder, raise the lower boom to just above horizontal and stand a 36 inch (90 cm) long length of 4x4 hardwood shoring on the trailer tongue directly below the lower boom rest plate.
XLB-4319 6. If removing the lower boom lift cylinder, fully retract the cylinder. Use the pivot pin to turn the piston rod pivot boss 90°. Lower the cylinder through the relief slot in the stabilizer beam (not shown). 7. Turn off the key switch and remove the key. 8. Tag the hydraulic hoses that connect to the cylinder valve block. Each valve block port is stamped with an identity number. 9. Place absorbent drip cloths below the cylinder ports. Remove the hydraulic hoses from the lift cylinder.
4 — MAINTENANCE 4. Drive out the pivot pin with a hammer and a brass or hardwood drift. Do not allow the free end of the cylinder to fall. 5. Fully retract the cylinder. 6. Turn off the key switch and remove the key. 7. Tag the hydraulic hoses that connect to the cylinder valve block. Each valve block port is stamped with an identity number. 8. Place absorbent drip cloths below the cylinder ports. Remove the hydraulic hoses from the lift cylinder. Plug the hose fittings to prevent fluid leakage.
XLB-4319 PIVOT PIN KEEPER PINS (2 PER SIDE) KEEPER PIN UPPER JIB BEAM BEAM PIVOT PIN JIB BEAM CYLINDER PIVOT PIN KEEPER PINS (2 PER SIDE) Figure 4-9. Jib Boom Components 6. 4-14 Try to rotate one of the upper jib beam pivot pins with a keeper pin. Adjust the rear basket shoring as needed to enable pivot pin movement.
4 — MAINTENANCE 7. Remove the upper jib beam pivot pin at the top end of the beam. If needed, drive out the pivot pin with a hammer and a brass or hardwood drift. 8. Before removing the bottom pivot pin, insert a long blade screwdriver through the top pivot pin bores. 9. Remove the pivot pin at the bottom end of the upper jib beam. If needed, drive out the pivot pin with a hammer and a brass or hardwood drift. Remove the upper jib beam. 10. Fully retract the jib beam cylinder.
XLB-4319 Basket Swivel Cylinder Removal and Installation 1. Fully lower the outriggers and raise the upper boom. Position the basket for easy access to the hydraulic cylinder (Figure 4-10) mounted on the bottom of the work basket. HYDRAULIC CYLINDER KEEPER PIN Figure 4-10. Basket Swivel Cylinder 4-16 2. Place absorbent drip cloths below the cylinder ports. Remove the hydraulic hoses from the jib boom cylinder. Plug the hose fittings to prevent fluid leakage.
4 — MAINTENANCE 4-5 SLEW RING BEARING Check Free Play Check the free play of the slew ring bearing every six months. If the recommended maintenance schedule is followed, there should be little or no wear of the slew ring bearing. Check the slew ring bearing free play according to the following procedure: 1. Fully retract (lower) the lift booms. 2. Go to the hydraulic reservoir side of the boom lift. Open the power cabinet. 3.
XLB-4319 4-6 LIMIT SWITCH CHECKS AND ADJUSTMENTS Adjusting Boom Down Limit Switch When the upper and lower booms are retracted, the boom down limit switch is actuated. The boom down limit switch must be actuated to lower or raise the outriggers. The boom down limit switch should trip when the lower boom is within 2 inches (50 mm) of seating on the trailer tongue. You may not be able to extend or retract the outriggers if the boom down limit switch is loose, damaged, or not adjusted properly.
4 — MAINTENANCE Adjusting Outrigger Position Switches The outrigger position switches are set up to detect when the boom lift load is transferred from the trailer wheels to the outriggers. When the load is transferred to each outrigger, the related position switch is engaged and the related LED lights up on the control panel. All four position switch circuits must be engaged to enable lift boom operation. Use the following procedure to check and adjust the outrigger position switches. 1.
XLB-4319 4-7 TROUBLESHOOTING Table 4-3. Troubleshooting Chart Problem 1. Engine or motor will not start. Emergency stop engaged (pushed in). a. Rotate emergency stop buttons clockwise to disengage. b. Battery charge is low. b. Check charge level. Recharge battery if needed. c. Battery ground or in-series cable loose. c. Check for and repair loose battery connections or ground fault. d. Main circuit breaker tripped or switched off. d. Reset main circuit breaker inside ground control panel.
4 — MAINTENANCE Table 4-3. Troubleshooting Chart, Continued 3. 4. 5. 6. Pump motor runs, but upper and lower boom lift functions do not work. Pump motor runs, but the upper and lower booms will not retract. Pump motor runs, but the boom rotate function does not work. One hydraulic boom or outrigger function fails to work. a. Basket/ground key switch in wrong position. a. Turn key switch to enable basket or ground controls. b. Boom lift out of level. b. Operate outriggers to level boom lift.
XLB-4319 Troubleshooting Aids Electrical diagrams are provided in Figure 4-14 through Figure 4-17. Hydraulic diagrams are provided in Figure 4-18 and Figure 4-19. Level sensor LED indications are shown in Table 4-4.
4 — MAINTENANCE PLATFORM CONTROL BOX E-STOP PB6 PB 7 BOOM 6 7 AUDIBLE ALARM 8 14 23 0 PUMP COMPARTMENT GROUND CONTROL BOX KEY SWITCH SW 2 PB 4 P B1 OUTRIGGERS E-STOP BASKET PB2 BOOM BATTERY CHARGER ALARM RELAY RL 2 GND LEDS 22 21 20 19 3 3 8 7 6 5 4 9 3 0 0 12 1 15 23 MCB S W3 SV1 BOOM DOWN LIMIT SWITCH + F2 MOTOR CONTACTOR CT1 PUMP MOTOR – BATTERIES M S W5 S W6 S W4 OUTRIGGER POSITION SWITCHES S W7 Figure 4-15.
XLB-4319 STARTER RELAY – + 12 VDC BATTERY CB1 FUSE ENGINE KEYSWITCH F2 CIRCUIT BREAKER STARTER MOTOR SW2 O ST IGNITION UNIT LEVEL SENSOR E-STOP PB1 BASKET/OFF/GROUND KEYSWITCH SW1 SPARK PLUG G I RUN LED M ENGINE BASKET START CONTROLS ALARM RELAY RL2 AUDIBLE ALARM BOOM ENABLE PB2 PB5 BOOM ENABLE VALVE SV1 PB6 BOOM ENABLE BASKET CONTROLS E-STOP OUTRIGGER POSITION SWITCHES OUTRIGGER DOWN LEDs BASKET OFF GROUND BOOM DOWN LIMIT SWITCH SW3 OUTRIGGERS ENABLE PB3 Figure 4-16.
23 11 LP3 LP4 LP5 LEVEL SENSOR BLACK ALARM RELAY RL2 WHITE LP2 TERMINAL BLOCK NUMBER 10 7 11 1 OUTRIGGER LEDs 12 16 RED TO ENGINE IGNITION COIL BOOM ENABLE VALVE SV1 13 17 OUTRIGGERS ENABLE VALVE SV2 16 7 PB3 OUTRIGGERS ENABLE OFF AUDIBLE ALARM 20 PB2 BOOM ENABLE 19 18 OUTRIGGER LIMIT SWITCHES BASKET 28 PB6 BOOM ENABLE 21 22 8 GROUND TO ENGINE STARTER SOLENOID 26 ENGINE START PB5 E-STOP BASKET CONTROLS 6 BOOM DOWN LIMIT SWITCH 28 2 7 3 RUN LED E-STOP PB1
XLB-4319 GROUND CONTROL VALVE BANK TO BASKET CONTROL VALVE BANK 2755 PSI DIVERTER VALVE TO UPPER BOOM LIFT CYLINDER 2 1 3 4 5 6 TO LOWER BOOM LIFT CYLINDER 7 TO JIB 8 BOOM LIFT CYLINDER FROM RETURN MANIFOLD PRESSURE FILTER 2755 PSI BOOM SLEW MOTOR M SUCTION FILTER RETURN FILTER OUTRIGGER CONTROL VALVE BANK X 2755 PSI OUTRIGGER CYL. 1 = RET. CYL. EXT. CYL. OUTRIGGER CYL. 2 Figure 4-18. Hydraulic Diagram, DC Model, Sheet 1 of 2 4-26 OUTRIGGER CYL. 4 OUTRIGGER CYL.
4 — MAINTENANCE EMERGENCY HAND PUMP BASKET CONTROL VALVE BANK FROM GROUND CONTROL VALVE CHECK BANK VALVE 2755 PSI 1 UPPER BOOM LIFT CYLINDER 2 1 4 3 6 5 7 8 BASKET SLEW CYLINDER 5 2 LOWER BOOM LIFT CYLINDER 6 JIB BOOM LIFT CYLINDER Figure 4-18.
XLB-4319 GROUND CONTROL VALVE BANK TO BASKET CONTROL VALVE BANK 2755 PSI DIVERTER DIVERTER TO UPPER BOOM LIFT VALVE VALVE CYLINDER SV1 SV2 2 FROM RETURN MANIFOLD PRESSURE FILTER 3045 PSI 1 3 4 5 6 TO LOWER BOOM LIFT CYLINDER 7 TO JIB 8 BOOM LIFT CYLINDER BOOM SLEW MOTOR OUTRIGGER CONTROL VALVE BANK ENGINE SUCTION FILTER X RETURN FILTER 2755 PSI JACK CYL. 1 JACK CYL. 2 JACK CYL. 4 JACK CYL. 3 Figure 4-19.
4 — MAINTENANCE EMERGENCY HAND PUMP BASKET CONTROL VALVE BANK FROM GROUND CONTROL VALVE CHECK BANK VALVE 2755 PSI 1 2 4 3 6 5 7 8 UPPER BOOM LIFT CYLINDER BASKET SLEW CYLINDER LOWER BOOM LIFT CYLINDER JIB BOOM LIFT CYLINDER Figure 4-19.
XLB-4319 YELLOW LED GREEN LED RED LED OUT OF LEVEL INPUT POWER OUTPUT SIGNAL (MOMENTARY) (ON WHEN LEVEL) Figure 4-20. Level Sensor Table 4-4. Level Sensor LEDs Color 4-30 Description Yellow Boom lift out of level. Signals alarm after 2 second delay. Green Boom lift power is on. Red Boom lift level. Goes out after time delay.
4 — MAINTENANCE 4-8 MATERIAL SAFETY DATA SHEETS MATERIAL SAFETY DATA SHEET FOR LEAD ACID BATTERIES, WET, FILLED WITH ACID SECTION I: GENERAL INFORMATION Manufacturer’s Name: Street Address: City, State, Zip Phone Number: Crown Battery Mfg. Company 1445 Majestic Drive Fremont, Ohio 43420 419 334-7181 EMERGENCY NO: 800 487-2879 OR 800 OIL-TANK REVISION DATE: 5/18/2000 SECTION II: MATERIAL IDENTIFICATION AND INFORMATION COMPONENTS Hazardous Components 1% or greater Carcinogens 0.
XLB-4319 MATERIAL SAFETY DATA SHEET FOR LEAD ACID BATTERIES, WET, FILLED WITH ACID (Continued) ******************************************************************************************** SECTION V -- HEALTH HAZARD DATA ******************************************************************************************** Primary Routes of Entry: Inhalation: YES Skin: YES Ingestion: YES Health Hazards: Acute EYES, SKIN, RESPIRATORY SYSTEM & DIGESTIVE SYSTEM Chronic: EYES, SKIN, RESPIRATORY SYSTEM & DIGESTIVE SYSTEM
XLB-4319 MATERIAL SAFETY DATA SHEET FOR AW–46 HYDRAULIC OIL 1-SITE SPECIFIC INFORMATION: AW-46 HYDRAULIC OIL 2-GENERAL INFORMATION TRADE NAME: AW-46 HYDRAULIC OIL EMERGENCY TELEPHONE NUMBERS: (517) 849-2144 CHEMICAL FAMILY: LUBRICATING OIL CAS NUMBER: MIXTURE: ISSUE DATE 12/15/96 HAZARDOUS INGREDIENTS: ---------------------------------------------------------------------------CONTAINS NO INGREDIENTS NOW KNOWN TO BE HAZARDOUS AS DEFINED IN OSHA 29 CFR 1910.1000 AND OSHA 29 CFR 1910.1200.
4 — MAINTENANCE MATERIAL SAFETY DATA SHEET FOR AW–46 HYDRAULIC OIL (Continued) SPECIAL PROTECTION INFORMATION RESPIRATORY PROTECTION (SPECIFIC TYPE) NONE REQUIRED VENTILATION: NORMAL LOCAL EXHAUST: NORMAL MECHANICAL EXHAUST (GENERAL) X PROTECTIVE GLOVES: OIL IMPERVIOUS GLOVES RECOMMENDED EYE PROTECTION: SAFETY GLASSES RECOMMENDED OTHER PROTECTIVE EQUIPMENT: NONE REQUIRED ---------------------------------------------------------------------------SPECIAL INSTRUCTIONS SPECIAL LABELLING INSTRUCTIONS: NOT REQUI
5 Replacement Decals Refer to Table 5-1 and Figure 5-1 through Figure 5-5 for descriptions and locations of decals on the XLB-4319 Hydraulic Boom Lift. Table 5-1. Replacement Decals Decal No. Description of Decal Qty Decal No.
XLB-4319 LUBRICATE WEEKLY EMERGENCY ROTATION GEAR COIA FTC DANGER B06-00-0036 FAILURE TO COMPLY WITH THE FOLLOWING INSTRUCTIONS OR ANY OTHER IMPROPER USE OR MAINTENANCE OF THIS EQUIPMENT WILL RESULT IN INJURY OR DEATH. B06-00-0036 B06-00-0409 B06-00-0409 MAXIMUM CAPACITY 450 LBS.
5 — REPLACEMENT DECALS ABBREVIATED OPERATING INSTRUCTIONS WARNING UNHITCHING STOWING MACHINE Machine must be unhitched from vehicle before setting up. 1. Apply hand brake. 2. Remove lighting plug and safety wire from vehicle. 3. Lower trailer tongue jack. 4. Release trailer hitch from vehicle. 1. Fully lower each boom into transport position. 2. Using outrigger levers, raise outriggers full starting at the cage end. 3. Install boom locking pins.
XLB-4319 1) 2) 3) 4) FTC FTC B06-00-0398 B06-00-0394 B06-00-0394 FTC B06-00-0396 B06-00-0396 XLB-4319 SPECIFICATIONS 45.9 42.6 39.4 36 32.8 24.5 26.3 23 19.7 16.4 13 9.8 6.5 3.2 0 9.8 6.5 3.2 0 3.2 6.5 9.8 13 16.4 19.7 23 CAPACITY .......................................... 450 LB. MAXIMUM PLATFORM HEIGHT ....... 37 FT. WORK HEIGHT .................................. 43 FT. POWER SOURCE .............................. 24V DC BATTERY OR GAS FTC B06-00-0430 B06-00-0430 Figure 5-1.
0404 0060 0334 0033 0043 0402 0409 0189 0400 0401 0393 0394 0036 0363B BOTH SIDES 0173 0151 0062 0115 0192 0380 0225 BOTH SIDES 0334 0036 0403 0404 (ALL OUTRIGGERS) 0036 (ALL OUTRIGGERS) 0405 0036 0225 BOTH SIDES 0225 0403 0036 0400 (ALL OUTRIGGERS) 0405 0268 0062 SEE FIGURE 5-3 FOR COMPARTMENT COVER DECALS 0405 BOTH SIDES 0405 (ALL OUTRIGGERS) 19 3 B-4 XL 0406 BOTH SIDES 0036 0161B BOTH SIDES 0033 0036 0130 0036 0404 5 — REPLACEMENT DECALS Figure 5-2.
XLB-4319 0334, 0034 ON END PANEL 0033 0398 0399 0401 0397 0395 0395, 0396 ON TOP OF CONTROL BOX 0261 0430 Figure 5-3. Decal Locations, Control Compartment Exterior Figure 5-4. Lubricate Monthly Decal 0037 Figure 5-5.
6 Parts List 6-1
XLB-4319 6-1 UPPER BOOM PARTS LIST Refer to Table 6-1 for the upper boom parts list. 17 1 2 3 4 17 56 19, 19A 4 5 3 6 9 18, 18A 17 10 11 8 7 2 2 4 15 3 16, 16A, 16B, 16C, 16D 4 5 17 6 14 12 13 20 3 17 3 6 5 25 21 22 19, 19A 4 17 18, 18A 26 23 22 24 Figure 6-1.
6 — PARTS LIST Table 6-1. Upper Boom Parts List Item No. Part No. Description Qty 1 B11-03-0043 Vertical Boom 1 2 B36-00-0059 Pivot Pin, 30mm dia. x 221mm 3 3 B36-00-0042 Locking Pin 10 4 Flat Washer 10 5 Lock Washer 10 6 Cap Screw 10 7 Cap Screw 2 8 Flat Washer 2 9 Hose Clamp 1 10 Flat Washer 2 11 Hex Nut 2 Wear Pad 1 13 Cap Screw 2 14 Trimlock, 1/4 in. x 30 in. 1 15 Trimlock, 1/4 in. x 7 in.
XLB-4319 6-2 LOWER BOOM PARTS LIST Refer to Table 6-2 for the lower boom parts list. 18 19 16 15 14 13, 13A, 13B, 13C 2 17 12 22 23 1, 1A 24 20 21 25 26 2 34 2 8 9, 9A, 9B, 9C, 9D 2 2 10 11 11 3 4 5 11 6 3 4 4 5 6 56 3 Figure 6-2.
6 — PARTS LIST Table 6-2. Lower Boom Parts List Item No. Part No. Description Qty 1 B11-03-0039 Lower Boom 1 1A B25-00-0084 Bushing, Lower Boom 4 Grease Fitting 6 2 3 Locking Pin 8 4 B36-00-0042 Flat Washer 8 5 Lock Washer 8 6 Cap Screw 8 7 B11-03-0041 Lower Boom Stabilizer 1 7A B25-00-0084 Bushing, Lower Boom Stabilizer 4 8 B36-00-0062 Pivot Pin, 30mm dia.
XLB-4319 6-3 JIB BOOM PARTS LIST Refer to Table 6-3 for the jib boom parts list. 1 3 8 2 5 7A 3 8 2 10, 10A, 10B, 10C 7B C8 C8 13 11 12 11 14 7 7 8 15 7A 7B 6 5 8 4 3 15 9 5 3 6 4 Figure 6-3.
6 — PARTS LIST Table 6-3. Jib Boom Parts List Item No. Part No. Description Qty 1 B11-03-0045 Jib Boom Knuckle 1 2 B36-00-0067 Pivot Pin, 25mm dia.
XLB-4319 6-4 COMPARTMENT COVERS PARTS LIST Refer to Table 6-4 for the control and power compartment covers parts list. 1 2 3 3 6 2 4 7,7A 4 5 8 9 10 5 3 13 12 14 15 16 Figure 6-4.
6 — PARTS LIST Table 6-4. Compartment Covers Parts List Item No. 1 Part No. B42-01-1015 Description Qty Hinge, Cover 2 2 Cap Screw 8 3 Flat Washer 10 4 Fender Washer 4 5 Hex Nut 6 6 Lock Washer 4 7 B18-00-0156 Cover, Control Compartment 1 7A B18-00-0155 Cover, Pump Compartment (not shown) 1 8 B04-07-0121 Latch, Cover 1 Washer, Internal Lock 2 10 Hex Nut 1 11 Trimlock, 1/4 in. x 30.5 in.
XLB-4319 6-5 RESERVOIR COMPARTMENT PARTS LIST, GAS MODEL Refer to Table 6-5 for the pump compartment parts list for the gas model boom lift. 2 13 3 4 5 12 1, 1A 7 24 6 9 23 22 21 19 C3 7 4 26 C3 C C23 20 8 18 17 16 TO HYDRAULIC PUMP 9 28 C C1 4 15 9 10 C3 1 9 15 13 12 11 14 12 Figure 6-5.
6 — PARTS LIST Table 6-5. Reservoir Compartment Parts List, Gas Model Item No. Part No.
XLB-4319 6-6 PUMP COMPARTMENT PARTS LIST, DC MODEL Refer to Table 6-6 for the pump compartment parts list for the DC model boom lift. 4 5 3 6 2 7 8 1 9 10 11 12 3 14 13 15 20 36 30 29 16 19 43 40 47 42 17 44 45 46 18 39 40 41, 41A, 41B, 41C, 41D 4 C1 C26 23 C 38 36 37 48 39 34 33 40 8 C2 C1 35 40 C3 27 26 25 1 24 23 40 32 22 30 29 28 31 29 Figure 6-6.
6 — PARTS LIST Table 6-6. Pump Compartment Parts List, DC Model Item No. 1 Part No. B01-04-0001 Description Qty Battery, Dry Cell, 6 Volt DC 4 2 Cable, Battery, 2 Ga. x 8 in. 3 3 Terminal Boot 12 4 0090-0185 Hex Nut, Self Locking, 5/16 in.-18 2 5 0090-0420 Flat Washer, 5/16 in. 2 6 0090-0787 Fender Washer 2 7 B04-07-0081 Threaded Rod, 5/16 in. x 10 in. 2 8 Cable, Battery, 2 Ga. x 12 in.
XLB-4319 6-6 PUMP COMPARTMENT PARTS LIST, DC MODEL Refer to Table 6-6 for the pump compartment parts list for the DC model boom lift. 4 5 3 6 2 7 8 1 9 10 11 12 3 14 13 15 20 36 30 29 16 19 43 40 47 42 17 44 45 46 18 39 40 41, 41A, 41B, 41C, 41D 4 C1 C26 23 C 38 36 37 48 39 34 33 40 8 C2 C1 35 40 C3 27 26 25 1 24 23 40 32 22 30 29 28 31 29 Figure 6-6.
6 — PARTS LIST Table 6-6. Pump Compartment Parts List, DC Model (continued) Item No. Part No.
XLB-4319 6-7 CHASSIS AND ROTATION UNIT PARTS LIST Refer to Table 6-7 for the chassis and rotation unit parts list. 1 2 3, 3A, 3B, 3C 17 4 5 7 7 16 11 6 6 8 15 13 14 12 11 10 9 Figure 6-7.
6 — PARTS LIST Table 6-7. Chassis and Rotation Unit Parts List Item No. Part No.
XLB-4319 6-8 HITCH AND JACK ASSEMBLY PARTS LIST Refer to Table 6-8 for the hitch and jack assembly parts list. 3 4 1, 1A 5 37 2 9 6 7 10 35 36 12 17 13 34 30 11 40 28 5 34 8 31 21 14 16 22 12 23 12 18 19 8 13 15 24 32 33 20 30 38 29 27 26 39 28 Figure 6-8.
6 — PARTS LIST Table 6-8. Hitch and Jack Assembly Parts List Item No. 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No.
XLB-4319 6-9 AXLE AND WHEEL ASSEMBLY PARTS LIST Refer to Table 6-9 for the axle and wheel assembly parts list. 1 2 3 39 9 4 7 8 5 8 38 10 30 6 31 32 37 36 8 29 33 28,28A 27 26 34 25 35 17 24 16 23 22 11, 11A 21 14 18 20 13 19 15 12 Figure 6-9.
6 — PARTS LIST Table 6-9. Axle and Wheel Assembly Parts List Item No. 1 * 2 3 4 5 6 7 8 9 10 11 11A 12 13 14 15 Part No. Description Hex Nut, Self Locking Kit, Fender (includes items 2, 3, & 6-10) Bracket, Fender Fender, Top Mount Flat Washer Cap Screw 0090-0033 Cap Screw, 5/16”-18 x 1-3/4” B07-06-5772 Fender Mount 0090-0420 Flat Washer, 5/16” 0090-0185 Nut, Lock, 5/16”-18 0090-0645 Cap Screw, 5/16”-18 x 1/2” B08-02-0012 Tire B08-02-0013 Rim Only B10-00-0062 Bolt, Wheel Lug, Conical, M12 x 1.
XLB-4319 6-10 REAR LIGHTS AND JUNCTION BOX PARTS LIST Refer to Table 6-10 for the rear lights and junction box parts list. 2 3 5 2 7 4 1 10 9 8 6 11 5 1 Figure 6-10.
6 — PARTS LIST Table 6-10. Rear Lights and Junction Box Parts List Item No. Part No.
XLB-4319 6-11 OUTRIGGERS PARTS LIST Refer to Table 6-11 for the outriggers parts list. 1 2 3, 3A, 3B, 3C 4 2 5 20 21 27 6 7 8 18 9 10, 10A, 10B 26 19 22 25 23 2 24 11, 11A 20 21 19 18 17 16 12 15 14 13 Figure 6-11.
6 — PARTS LIST Table 6-11. Outriggers Parts List Item No. Part No.
XLB-4319 6-12 BASKET PARTS LIST Refer to Table 6-12 for the basket parts list. 17 16 15 14 C1 2 1A 2 1 C1 18 19 2 3 18 19 1, 1C 8 1B 7 6 4 5 6 7 8 5 9 10 23 22 20 11 21 13 6 5 6 12 8 Figure 6-12.
6 — PARTS LIST Table 6-12. Basket Parts List Item No. Part No. Description Qty 1 B02-03-0030 Hydraulic Cylinder, Cage 1 1A B25-00-0087 Bushing, Cage Cylinder, Cylinder End 2 1B B25-00-0085 Bushing, Cage Cylinder, Rod End 2 1C B02-13-0110 Seal Kit, Cage Cylinder End Cap With Groove 1 B02-13-0116 Seal Kit, Cage Cylinder End Cap Without Groove 2 Grease Fitting 2 3 Spacer 2 4 B36-00-0065 Pivot Pin, 16mm dia.
XLB-4319 6-13 OUTRIGGER HYDRAULIC CONTROLS PARTS LIST Refer to Table 6-13 for the outrigger hydraulic controls parts list. 4 5 C1 4 5 C1 16 7 C C1 C1 3 6 2 1 7 8 C3 8 6 5 C1 16 7 C 1 C C1 6 5 14 3 8 4 7 2 14 8A 14 6 8C 13 6 10 9 8 11 12 Figure 6-13.
6 — PARTS LIST Table 6-13. Outrigger Hydraulic Controls Parts List Item No. Part No.
XLB-4319 6-14 LOWER CONTROLS PARTS LIST Refer to Table 6-14 for the lower controls parts list. 5B 5C 2 1* 3 5A 6 7 8 4 9 5 17 10 14 22* 7 21* 20* 19* 18* 12 13 14 16 15 Figure 6-14.
6 — PARTS LIST Table 6-14. Lower Controls Parts List Item No. Part No.
XLB-4319 6-15 UPPER CONTROLS PARTS LIST Refer to Table 6-15 for the upper controls parts list. 15 15 17 1 20 15 16 8 21 5 14 19 13 22 18 3 2C 6 2A 5 2 3 4 6 12 9 8 10 11 Figure 6-15.
6 — PARTS LIST Table 6-15. Upper Controls Parts List Item No. Part No.
XLB-4319 6-16 ENGINE COMPARTMENT PARTS LIST, GAS MODEL Refer to Table 6-16 for the gas model engine compartment parts list. 1 63 7 8 62 9 10 56 62 2 61 60 3 11 59 58 4 12 5 54 55 16 45 50 46 47 10 51 53 49 48 43 17 41 40 38 8 52 42 39 C3 18 3 19 20 37 36 33 34 35 32 28 31 25 29 57 30 27 26 24 23 22 21 Figure 6-16.
6 — PARTS LIST Table 6-16. Engine Compartment Parts List, Gas Model Item No. Part No.
XLB-4319 6-16 ENGINE COMPARTMENT PARTS LIST, GAS MODEL Refer to Table 6-16 for the gas model engine compartment parts list. 1 63 7 8 62 9 10 56 62 2 61 60 3 11 59 58 4 12 5 54 55 16 45 50 46 47 10 51 53 49 48 43 17 41 40 38 8 52 42 39 C3 18 3 19 20 37 36 33 34 35 32 28 31 25 29 57 30 27 26 24 23 22 21 Figure 6-16.
6 — PARTS LIST Table 6-16. Engine Compartment Parts List, Gas Model (continued) Item No. 39 Part No.
XLB-4319 6-17 BOOM CONTROL HYDRAULICS PARTS LIST, BASKET Refer to Table 6-17 for the boom control hydraulics parts list. 1C 1A 2 1 1B 3 27 2 2 13 13 0 C6 C27 C1 20 6 11 2 C27 C9 C12 3 8 21 10 3 C8 25 22 C7 2 7 C3 24 9 C8 C11 C1 6 C5 5 C7 31 C4 23 28 4 19 26 2 18 8 12 2 13 17 C2 16 15 14 29 Figure 6-17.
6 — PARTS LIST Table 6-17. Boom Control Hydraulics Parts List, Basket Item No. Part No.
XLB-4319 6-18 BOOM CONTROL HYDRAULICS PARTS LIST, GROUND, GAS MODEL Refer to Table 6-18 for the gas model boom control hydraulics parts list. C3 1, 1A, 1B 2 3 8 3 2 5 4 2 3 6, 6A, 6B C 36 3 2 3 2 C3 3 7 7 30 C3 16 2 3 29 31 32 33 2 11 8 27 25 23 C21 24 19 C22 9 25 2 18 16 12C 17 C2 C28 12B 26 3 2 12A 15 2 13 14 Figure 6-18.
6 — PARTS LIST Table 6-18. Gas Model Boom Control Hydraulics Parts List, Ground Item No. 1 1A 1B 2 3 4 5 6 6A 6B 7 8 9 10 11 12 12A 12B 12C 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No.
XLB-4319 6-19 BOOM CONTROL HYDRAULICS PARTS LIST, GROUND, DC MODEL Refer to Table 6-19 for the DC model boom control hydraulics parts list. 1 C2 0 3 2 4, 4A, 4B 9 C1 3 2 3 C1 3 5 9 8 6 9 21 25 22 C25 C22 17 C24 3 C21 22 23 C7 C3 C2 C29 21 25 C29 18 C4 20 C27 19 2 C2 9 23 16 C7 14 10C 15 C2 C28 10B 24 3 2 10A 13 2 11 12 Figure 6-19.
6 — PARTS LIST Table 6-19. DC Model Boom Control Hydraulics Parts List, Ground Item No. Part No.
XLB-4319 6-20 LOWER BOOM CYLINDER HYDRAULICS PARTS LIST Refer to Table 6-20 for the lower boom cylinder hydraulics parts list. C 21 5 1 2 C2 4 3 2 3 3 2 C2 4 2 Figure 6-20. Lower Boom Cylinder Hydraulics Table 6-20. Lower Boom Cylinder Hydraulics Parts List 6-44 Item No. Part No.
6 — PARTS LIST 6-21 UPPER BOOM CYLINDER HYDRAULICS PARTS LIST Refer to Table 6-21 for the upper boom cylinder parts list. 1 2 3 C5 2 8 2 C3 1 C24 C26 5 C25 4 6 7 Figure 6-21. Upper Boom Cylinder Hydraulics Table 6-21. Upper Boom Cylinder Hydraulics Parts List Item No. Part No.
XLB-4319 6-22 PUSHBUTTON PANEL PARTS LIST, BASKET Refer to Table 6-22 for the basket pushbutton panel parts list. 4 3 1 5 8 7 2 6 12 11 10 17, 18 13 15, 16 14 9 Figure 6-22.
6 — PARTS LIST Table 6-22. Basket Pushbutton Panel Parts List Item No. Part No.
XLB-4319 6-23 PUSHBUTTON PANEL PARTS LIST, GROUND CONTROLS Refer to Table 6-23 for the pushbutton panel parts list. 3 2 1 4 9 8 7 6 11 10 4 3 1 2 5 Figure 6-23. Pushbutton Panel, Ground Controls Table 6-23. Pushbutton Panel Parts List, Ground Controls Item No. 6-48 Part No.
7 ANSI Reprint The following sections are reprinted from the ANSI A92.2-2001 code in effect at the time of manufacture. Permission to reprint has been granted by the Scaffold Industry Association. 7. Responsibilities of Dealers and Installers 7.1 General Responsibilities. Each dealer or installer as applicable shall comply with the requirements of this section. 7.2 Vehicle Specifications.
XLB-4319 8. Responsibilities of Owners 8.1 General Responsibilities. Each owner shall comply with the requirements of this section. The following responsibilities pertain to the owner’s inspection, testing, maintenance, modification, training, and transfer of ownership. These activities shall be performed by qualified person(s). 8.2 Inspection and Testing Classifications. 8.2.1 Initial Inspection and Test.
7 — ANSI REPRINT (9) Hydraulic and pneumatic cylinders and holding valves for malfunction and visible damage. (10) Hydraulic and pneumatic filters for cleanliness and the presence of foreign material in the system indicating other component deterioration. (11) Electrical systems and components for deterioration or wear including those not readily visible on a frequent inspection. (12) Performance test of all boom movements. (13) Condition and tightness of bolts and other fasteners.
XLB-4319 by governmental agencies. In no case shall axle loads of the fully loaded vehicle exceed the Gross Axle Weight Ratings (GAWR) assigned by the manufacturer. Note: Any change in weight distribution may adversely affect stability. 8.7 Transfer of Ownership. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to provide the manufacturer's manual(s) for that aerial device to the purchaser.
7 — ANSI REPRINT 9.2 Personnel. Only trained and authorized personnel shall be permitted to operate the aerial device. 9.3 Training, Retraining, and Familiarization of Operators. 9.3.1 General Training. Only personnel who have received general instructions regarding the inspection, application and operation of aerial devices, including recognition and avoidance of hazards associated with their operation, shall operate an aerial device.
XLB-4319 10.1 General Responsibilities. Each operator shall comply with the requirements of this section. 10.2 Operation. During operation of the aerial device all platform occupants shall use appropriate fall protection connected to the aerial device at the platform position. 10.3 Work Platform. The operator shall not use railings, planks, ladders or any other device in or on the work platform for achieving additional working height or reach. 10.4 Brakes.
7 — ANSI REPRINT erate an aerial device. Such items covered shall include, but not necessarily be limited to, the following issues and requirements: (1) The purpose and use of manuals. (2) That operating manuals are an integral part of the aerial device and must be properly stored on the vehicle when not in use. (3) A pre-start inspection. (4) Responsibilities associated with problems or malfunctions affecting the operation of the aerial device. (5) Factors affecting stability.
XLB-4319 11.1.1 Lessor or Lessee as Dealer or Installer. When a lessor or lessee uses the aerial device as a dealer or installer he shall have the same responsibilities as specified under Section 7 of this standard. 11.1.2 Lessor or Lessee as Owner. When a lessor or lessee uses the aerial device as an owner he shall have the same responsibilities as specified under Section 8 of this standard. 11.1.3 Lessor or Lessee as User.
7 — ANSI REPRINT 7-9
XLB-4319 M.S.A.D. = Minimum Safe Approach Distance (See Table 7-1). DENOTES PROHIBITED ZONE • Do not allow machine, personnel, or conductive materials inside prohibited zone. • Maintain M.S.A.D. from all energized lines and parts as well as those shown. • Assume all electrical parts and wires are energized unless known otherwise. Diagrams shown are only for purposes of illustrating M.S.A.D. work positions, not all work positions.
7 — ANSI REPRINT Table 7-1. Minimum Safe Approach Distance (M.S.A.D.) to energized (exposed or insulated) power lines and parts. Voltage Range (Phase to Phase) Minimum Safe Approach Distance (Feet) 0 to 300V (Meters) Avoid Contact Over 300V to 50KV 10 3.05 Over 50KV to 200KV 15 4.60 Over 200KV to 350KV 20 6.10 Over 350KV to 500KV 25 7.62 Over 500KV to 750KV 35 10.67 Over 750KV to 1000KV 45 13.
XLB-4319 7-12
125 Taylor Parkway Archbold, OH 43502 Phone (419) 445-8915 (800) 537-0540 Fax (419) 445-0367
