Operation and Maintenance Manual AERIAL WORK PLATFORMS ODYSSEY 34 Electric Hydraulic Lift Platform WA R NIN G WA R EN ABLE WO E-S TO P RKFO RC E G UP DO bil-j B33-01-0071 NIN WN ax O D Y S S E Y 34
TELESCOPIC PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, responsibilities, and standards set forth for manufacturers in the ANSI 92.3 standard in effect at the time of manufacture. This equipment will meet or exceed applicable OSHA codes and ANSI A92.3 standards when used in accordance with sections 5, 6, 7, 8, 9 & 10 of ANSI A92.3 and all other manufacturer’s recommendations.
Table of Contents 1 Safety ............................................................................................................... 1-1 1-1 Introduction ........................................................................................ 1-1 1-2 Before Operation ............................................................................... 1-3 1-3 During Operation............................................................................... 1-4 1-4 Maintenance Safety ..........................
List of Illustrations Figure 3-1. Figure 3-2. Figure 3-3. Figure 3-4. Figure 3-5. Figure 3-6. Figure 4-1. Figure 4-2. Figure 4-3. Figure 4-4. Figure 4-5. Figure 4-6. Figure 4-7. Figure 4-8. Figure 4-9. Figure 5-1. Figure 5-2. Figure 5-3. Figure 6-1. Figure 6-2. Figure 6-3. Figure 6-4. Figure 6-5. Figure 6-6. Figure 6-7. Figure 6-8. Figure 6-9. Figure 6-10. Figure 6-11. Figure 6-12. Figure 6-13. Figure 6-14. ii Receiver .......................................................................................
List of Tables Table 1-1. Table 2-1. Table 4-1. Table 4-2. Table 4-3. Table 5-1. Table 6-1. Table 6-2. Table 6-3. Table 6-4. Table 6-5. Table 6-6. Table 6-7. Table 6-8. Table 6-9. Table 6-10. Table 6-11. Table 7-1. Minimum Safe Approach Distances ....................................................... 1-4 Specifications.......................................................................................... 2-2 Daily/Weekly Service Checks ................................................................
iv
1 Safety 1-1 INTRODUCTION Familiarity and proper training are required for the safe operation of mechanical equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions in this manual and become familiar with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine.
ODYSSEY 34 Safety Notes This manual contains DANGERS, WARNINGS, CAUTIONS, and NOTES that must be followed to prevent the possibility of improper service, damage to the equipment, or personal injury. DANGER Dangers warn of equipment operation near electrical power lines that could lead to personal injury or death. WARNING Warnings describe conditions or practices that could lead to personal injury or death.
1 — SAFETY 1-2 BEFORE OPERATION Ensure the following general safety precautions are followed before operating the Odyssey 34 lift. • ALWAYS survey the usage area for potential hazards such as untampered earth fills, unlevel surfaces, overhead obstructions, and electrically charged conductors or wires. Be aware of any potential hazards and always consider what could happen. Watch for moving vehicles in the operating area.
ODYSSEY 34 1-3 DURING OPERATION Ensure the following general safety precautions are followed during the operation of the Odyssey 34 lift. DANGER This machine is not insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (10 feet minimum) and always allow for platform movement such as wind induced sway.
1 — SAFETY • NEVER allow electrode contact with any part of the cage platform if welding is being performed by a worker from the cage platform. • NEVER use without the outriggers fully based on the floor. • NEVER override or by-pass manufacturer's safety devices. • NEVER release outrigger locks or move unit with a person or materials on board. • NEVER stand or sit on cage bars. Work only within the cage platform area and do not lean out over cage platform to perform work.
ODYSSEY 34 1-4 MAINTENANCE SAFETY Ensure the following general safety precautions are observed when maintenance is performed on the Odyssey 34 lift. • ALWAYS perform maintenance procedures according to manufacturer's requirements. NEVER short change maintenance procedures. • ALWAYS check hydraulic system. Make sure all lines, connectors, and fittings are tight and in good condition.
1 — SAFETY 1-5 DAMAGED EQUIPMENT POLICY Safety Statement At Bil-Jax, we are dedicated to the safety of all users of our products. Therefore, all Bil-Jax lifts are designed, manufactured and tested to comply with current applicable Federal OSHA and ANSI codes and regulations. Damage Policy There may be occasions when a Bil-Jax lift is involved in an incident that results in structural damage to the lift. This can seriously compromise the ability of the lift to perform in a safe manner.
ODYSSEY 34 1-8
2 Introduction 2-1 GENERAL DESCRIPTION The Odyssey 34 lift is designed and manufactured for use as a telescoping personnel lift. The maximum platform load is limited to 350 lbs. The electric pump motor is powered by a 12VDC battery. A 20 amp automatic battery charger is included for recharging the battery at the end of each work period. Platform elevation is accomplished by means of a 2-1/4 inch displacement type hydraulic cylinder.
ODYSSEY 34 2-2 SPECIFICATIONS Odyssey Lift Electric Hydraulic Lift Platform Model Number Odyssey 34 Manufactured by: Serial Number ________________ Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 419.445.8915 Table 2-1. Specifications 2-3 Rated Platform Load 350 lbs (158.8 kg) total including operator Extended Platform Height 34 ft (10.36 m) Retracted Platform Height 6 in. (15 cm) Platform Dimensions 28 in. x 30 in. (71 cm x 76 cm) Base Dimensions (Outriggers Extended) 66 in. x 72 in.
3 Operation 3-1 OPERATOR CONTROLS The Odyssey 34 lift is equipped with several operator controls; a transmitter mounted in the cage platform to control the lift; a receiver mounted on the base to monitor and control the lift; an ON/OFF switch to turn power on or off; and a laser pointer to help position the lift before raising the platform.
ODYSSEY 34 Transmitter The transmitter is located on the mast directly above the platform. The transmitter contains four controls, UP and DOWN pushbuttons, an ENABLE pushbutton, and an EMERGENCY STOP pushbutton. The controls on the upper control box are used to raise and lower the unit. There are no electrical connections between the transmitter and the receiver, or between the transmitter and the lift power supply. The transmitter operates from a 9-Volt battery installed in the transmitter control box.
3 — OPERATION ON/OFF Switch The ON/OFF switch is used to turn the battery power on or off to the lift. Turning the switch to the ON position activates the Audio Program ‘Hal’ and turns power on to the lift. To conserve battery power, the switch should be in the OFF position when the lift is not being used. Refer to Figure 3-3. Figure 3-3. ON/OFF Switch Laser Pointer The laser pointer is used to help position the lift before it is raised. It is mounted on the side of the cage.
ODYSSEY 34 3-2 NORMAL OPERATING PROCEDURE Perform the following procedures to operate the Odyssey 34 lift. 1. Read and follow all safety precautions contained in Section 1 and all responsibilities outlined in the ANSI A92.3 reprint contained in Section 7 of this manual. 2. Position the lift at the work area. Make sure the lift is on a firm and level surface and that there are no potential hazards such as overhead obstructions or electrically charged conductors.
3 — OPERATION 3-3 8. Enter the cage platform. Ensure that the cage gate is closed and engaged properly. A proximity switch in the gate will prevent operation of the lift if the gate is not properly closed. 9. The lift is now ready for operation. While depressing the ENABLE pushbutton, select the UP or DOWN pushbutton on the transmitter. The platform will raise or lower respectively. The EMERGENCY STOP pushbutton deactivates the control circuit.
ODYSSEY 34 3-6
4 Maintenance 4-1 SCHEDULED SERVICE CHECKS Daily/Weekly Service Checks Perform the following daily/weekly service checks as listed in Table 4-1. Table 4-1. Daily/Weekly Service Checks Service Check Daily before use Weekly Check chain assemblies for split leaves, loose pins, excessive wear, or elongation. Check battery electrolyte level. Check and retighten all nuts and bolts. Check cage gate is secure.
ODYSSEY 34 Monthly Service Checks Perform the following monthly service checks as listed in Table 4-2. Table 4-2. Monthly Service Checks Service Check Clean battery terminals. Check operation of manual emergency lowering valve. Lubricate wheels and axles. Lubricate steel mast with dry silicone spray. Check battery cables and wiring for loose connections and damaged wires. Replace hydraulic oil. Check slide blocks for wear. Check for mast sway. Load test with 350 pounds. Replace lift chains.
4 — MAINTENANCE 4-2 LUBRICATION Lubrication makes operation of the Odyssey 34 lift more efficient and extends the life of the unit. Perform the following lubrication procedures. 1. Oil lift chains with clean 40W oil weekly or as needed. Refer to Figure 4-1. LIFT CHAINS LIFT CHAINS Figure 4-1.
ODYSSEY 34 2. Grease both wheels and axles at the grease fittings on each wheel semiannually with wheel bearing grease. Refer to Figure 4-2. Figure 4-2. Wheel and Axle Lubrication 3. Lubricate the steel mast slides with dry silicone spray semiannually. Apply a light spray coating to the slide surfaces as shown in Figure 4-3. Figure 4-3.
4 — MAINTENANCE 4-3 HYDRAULIC SYSTEM Hydraulic system maintenance varies by the amount of use and the environment in which the lift is used. Constant attention to keep the oil clean and the reservoir properly filled will help prevent possible damage to the system. Hydraulic System Inspection Check the hydraulic hose and fittings for leaks and damage daily. Tighten or replace as necessary to prevent hydraulic oil loss. Refer to the hydraulic schematic diagram in Section 6 for general reference.
ODYSSEY 34 Pressure Relief Valve Reset Perform the following procedure to reset the pressure relief valve. Refer to Figure 4-4. 1. Disconnect the hydraulic hose from the main pressure port. 2. Install a 4000 psi gage into the main pressure port in the pump unit. CAUTION Do not adjust the pressure relief valve higher than 2300 psi. Overloading may occur at pressures greater than 2300 psi. 3. Remove the hex cover from the pressure relief valve. 4.
4 — MAINTENANCE Down Valve Operation Check and Adjustment The adjustable down valve (13, Figure 4-5) is located in the base of the hydraulic cylinder. When properly adjusted, the down valve will allow the cylinder to fully retract in 35 to 39 seconds. Adjust the down valve with the cylinder fully retracted. Loosen the lock nut and turn the adjusting screw in to extend the retract time and out to shorten the retract time. Extend the cylinder and note the time it takes to retract.
ODYSSEY 34 Disassemble and inspect the hydraulic cylinder as follows: 1. Remove retaining ring (14, Figure 4-5) by rotating cylinder head (5) clockwise until the edge of the retaining ring appears in the milled opening of cylinder tube (12). 2. Pull cylinder head (5) assembly off the end of cylinder rod (1) and from cylinder tube (12). 3. Pull assembled cylinder rod (1) and piston (8) from the cylinder tube. 4. Remove piston nut (11) and remove piston (8) assembly from the end of the rod. 5.
4 — MAINTENANCE 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Rod, Cylinder O-Ring Wiper Seal, U-Cup Head, Cylinder Static Back-Up Ring Static O-Ring Piston Seal, U-Cup Seal, U-Cup Nut, Piston Tube, Cylinder Valve, Adjustable Down Ring, Retaining 16. Install static back-up ring (6) and static o-ring (7) into the static seal groove in the head. Make sure the back-up ring is installed closest to the retaining ring groove. Allow the assembled head to sit 1 hour to allow the seals to return to shape. 17.
ODYSSEY 34 4-4 ELECTRICAL SYSTEM Regular maintenance is necessary to keep the electrical system in proper working order. Check daily all electrical wires for cuts, broken wires, potential short circuits, and any other damage. Battery Care and Charging The electric system is designed to provide power for a normal work shift. However, the charge life of the battery pack depends on machine usage. Plan your work to prevent unnecessary use of electrical power.
4 — MAINTENANCE 4-5 LIFT CHAINS AND SLIDE BLOCKS WARNING Do not operate a unit on which any chain assembly is damaged or in need of replacement. Operating a unit with a damaged chain can cause severe injury or death to personnel and damage to equipment. Inspect all lift chains daily. Inspect for signs of wear, split leaves, loose pins, clevis damage, and elongation. Replace any chain which is damaged in any way. Chain assemblies may be ordered from your dealer or direct from the factory.
ODYSSEY 34 Lift Chain Adjustment 4-12 1. Raise the platform to the maximum extended height and then lower it while someone checks to see that all sheaves are turning, and checks for chain damage or wear. 2. Chains should be tight to the touch with no loose play. Check all lift chains for snugness. If a chain is loose, it will need to be adjusted. 3. After the platform is completely lowered, raise the complete Odyssey 34 lift with a fork lift.
4 — MAINTENANCE Slide Block Adjustment Annually check for wear on the slide blocks and replace or retighten as necessary. If the lift exhibits excessive mast sway, it is probable that the slide blocks need adjustment. The slide blocks should be adjusted so that there is no air gap between the slide block and the mast the slide block is moving against. There are 4 adjustable slide blocks. The adjustment procedure is the same for all slide blocks. Refer to Figure 4-8. 1.
ODYSSEY 34 Guide Peg Adjustment Annually check for wear on guide pegs (9, Figure 6-1 and 1, Figure 6-2) and replace or retighten as necessary. If any of the masts exhibit excessive side sway, it is probable that the guide pegs need adjustment. The guide pegs should be adjusted so that there is no air gap between the guide peg and the mast. There are 8 adjustable guide pegs per aluminum mast and 12 adjustable guide pegs on the steel mast. The adjustment procedure is the same for all guide pegs.
4 — MAINTENANCE 4-6 TROUBLESHOOTING Table 4-3. Troubleshooting Chart Problem 1. 2. 3. 4. Control panel LEDs will not light and audio program ‘Hal’ will not respond. Control Panel LEDs will not turn off. When UP switch is selected, motor runs but unit will not lift a load. Masts have excessive sway when fully extended. Cause Correction a. Low voltage*. a. Recharge battery or replace if damaged. b. Master power switch turned off. b. Turn on master power switch. c.
ODYSSEY 34 Table 4-3. Troubleshooting Chart, Continued Problem 5. 6. Pump/motor will not run when UP is selected. When two parts of battery connector plug are mated together, the motor runs without UP switch being selected. Cause a. EMERGENCY STOP button Correction is activated a. Turn EMERGENCY STOP button counterclockwise to deactivate. (pushed in). b. Motor start relay is not activating. b. Check voltage at white wire on motor start relay. If voltage, replace defective motor start relay.
5 Replacement Decals Refer to Table 5-1, and Figures 5-1, 5-2, and 5-3 for descriptions and locations of decals on the Odyssey Lift. Table 5-1. Replacement Decals Decal No. Description of Decal Qty B06-00-0009 Warning….Moving telescopic masts… 1 B06-00-0034 Danger….Failure to comply with instructions… 1 B06-00-0135 Danger….Failure to comply with safety instructions… 1 B06-00-0139 Danger….Before using… 1 B06-00-0146 Danger….(High voltage line warning) 1 B06-00-0151 Danger….
ODYSSEY 34 B06-00-0363Y Figure 5-1.
5 — REPLACEMENT DECALS 0361 0362 WA R NIN G WA R EN ABLE 0151 WO E-S RKF OR TO CE P NIN 0365 G 0366 UP DO WN bil- jax 0367 0192 O D Y S S E Y 34 0364 SERIAL NO. PLATE 0363Y Figure 5-2.
ODYSSEY 34 0009 ING RN WA 0146 R GE N DA R GE 0139 0034 ER NG DA N DA 0286 (BELOW ACCESS HOLE IN SIDE COVER) UP TOP E-S S ABLE ER EN RIGG OUT NAL SIG GTH N STRE WO O RKF RC WN DO UP WN DO TILT TT W BA ER LO W PO SYS NER SPAN bil - ja x N DA NIN WAR O D Y S S GE R 0360 E MA XIM G UM C CIT APA Y N DA GE 0189 0293 0135 R 0289 (ON HYDRAULIC FLUID TANK) 5 OR LTS PS 0-12 0 VOAM 10 25 1.4 RTZ T: 200-OR 60 HE INPU 2.8 OR LTS 50 VO 12 AMPS : 10 TPUT OU .: D.C.
6 Parts List 6-1
ODYSSEY 34 6-1 ALUMINUM MASTS PARTS LIST Refer to Table 6-1 for the parts list for the aluminum masts. 2 WO 1 RK FO RCE 8 3 7 4 10 6 9 29 12 20 59 5 11 60 21 21 22 23 13 14 24 26 16 25 15 18 27 17 36 28 19 31 34 37 38 30 32 58 33 41 35 42 57 56 39 40 43 55 54 52 53 45 51 44 46 50 47 49 48 Figure 6-1.
6 — PARTS LIST Table 6-1. Aluminum Mast Parts List Item No. Part No. Description 6 th Mast Assembly, Carriage Qty Qty Qty Qty Qty X th 5 Mast Assembly X th 4 Mast Assembly X rd 3 Mast Assembly X nd 2 Mast Assembly X st 1 Mast Assembly 1 B18-00-0139 Cover, Mast 2 0090-0344 3 Qty X 1 1 1 1 1 1 Screw, 10-24 x 1/2 in. Threadcutting 2 2 2 2 2 B26-00-0021 Sheave with Bushing, 2 in. 2 2 2 2 2 4 B36-01-0025 Axle, 5/8 in.
ODYSSEY 34 2 WO 1 RK FO RCE 8 3 7 4 10 6 9 29 12 20 59 5 11 60 21 21 22 23 13 14 24 26 16 25 15 18 27 17 36 28 19 31 34 37 38 30 32 58 33 41 35 42 57 56 39 40 43 55 54 52 53 45 51 44 46 50 47 49 48 Figure 6-1.
6 — PARTS LIST Table 6-1. Aluminum Masts Parts List, Continued Item No. Part No. Description th 6 Mast Assembly, Carriage Qty Qty Qty Qty Qty X th 5 Mast Assembly X th 4 Mast Assembly X rd 3 Mast Assembly X nd 2 Mast Assembly X st 1 Mast Assembly 33 B07-06-5437 Bracket, Cable 34 0090-0927 35 Qty X 1 1 1 1 1 1 Screw, Socket Head, 1/4-20 x 1 in. 1 1 1 1 1 B26-00-0020 Sheave, Cable 1 1 1 1 1 36 0090-0472 Screw, 10-24 x 1/2 in.
ODYSSEY 34 6-2 MAIN (WELDED) MAST PARTS LIST Refer to Table 6-2 for the parts list for the main (welded) mast. 23 22 21 20 30 24 25 31 32 1 29 28 4 2 3 26 5 6 27 18 15 19 4 18 17 16 7 6 8 9 10 8 11 12 13 13 14 Figure 6-2.
6 — PARTS LIST Table 6-2. Main (Welded) Mast Parts List Item No. Part No. Description Qty 1 B31-00-0030 Guide Peg 12 2 B04-07-0108 Axle Bolt, Roller 12 3 B05-05-0006 Roller 12 4 B07-06-5386 Plate, Clamping, Roller 8 5 B07-06-5387 Plate, Mounting, Roller 4 6 0090-0363 Screw, Set, 1/4-20 x 3/4 in. 12 7 B29-00-0138 Plate, Mounting, Bracket 2 8 0090-0419 Washer, Flat, 1/4 in. 2 9 B25-00-0066 Spacer 1 10 B26-00-0019 Sheave, Cable 1 11 0090-0688 Bolt, 1/4-20 x 1 in.
ODYSSEY 34 6-3 MAST CYLINDER AND SLIDE BLOCKS PARTS LIST Refer to Table 6-3 for the parts list for the mast cylinder and slide blocks. 1 2 3 4 1 10 9 8 5 6 7 O D Y S S E Y 34 Figure 6-3.
6 — PARTS LIST Table 6-3. Mast Cylinder and Slide Blocks Parts List Item No. Part No. Description Qty 1 B31-00-0032 Block, Slide 4 2 0090-0042 Bolt, 3/8-16 x 1 in. 4 3 0090-0210 Washer, Lock, 3/8 in. 4 4 B07-06-5414 Bracket, Cylinder 2 5 0090-0389 Screw, Set, 1/4-20 x 1/2 in. 8 6 0090-0403 Screw, 10 x 1 in. Sheetmetal 12 7 B02-03-0019 Cylinder, Hydraulic 1 8 0090-0192 Nut, Nylon Lock, 1/2-13 1 9 0090-0574 Washer, Flat, 1/2 in.
ODYSSEY 34 6-4 POWER UNIT AND CONTROLS PARTS LIST Refer to Table 6-4 for the parts list for power unit and controls. 1 29 UP E-S TO P DO UP DO LE ERS AB G EN RIG OUT L NA SIGNGTH RE ST WO RK F WN WN TILT BATT W LO WER S PO SY NER SPAN bil - ja 27 x 30 5 CE OR 2 26 28 24 6 4 3 9 23 22 7 8 25 A.C OR LTS PS 25 0-1 50 VOAMRTZ : 10 0-2 1.4 UT 20 OR 60 HE 2.8 OR . INP LTS 50 VO PS : 12 AM UT 10 TP . OU .: L NO er DE numb L MO RIA SE D.
6 — PARTS LIST Table 6-4. Power Unit and Controls Parts List Item No. Part No. Description Qty 1 B02-05-0025 Pump, Hydraulic 1 2 0090-0210 Washer, Lock, 3/8 in. 2 3 0090-0045 Bolt, 3/8-16 x 1-1/2 in. 2 4 B18-00-0138 Enclosure, Charger 1 5 B01-10-0003 Receptacle, Flush Mount 1 6 0090-0225 Screw 8-32 x 1/2 in. 2 7 0090-0419 Washer, Flat, 1/4 in. 6 8 0090-0929 Screw, Socket Head, 1/4-20 x 3/4 in.
ODYSSEY 34 6-5 MAIN FRAME AND OUTRIGGERS PARTS LIST Refer to Table 6-5 for the parts list for the main frame and outriggers. 27 26 1 25 3 4 5 8 28 29 2 9 6 7 10 O D Y S S E Y 34 11 17 15 16 15 15 13 24 20 21 16 15 15 15 17 14 18 19 22 23 Figure 6-5.
6 — PARTS LIST Table 6-5. Main Frame and Outriggers Parts List Item No. Part No. Description Qty 1 B11-01-0091 Frame Weldment, Main 1 2 B01-03-0042 Switch and LED Assembly 2 3 0090-0191 Nut, Jam, Nylon Lock, 1/2-13 4 4 B23-00-0004 Guide, Spring 4 5 B39-00-0039 Spring 4 6 0090-0923 Capscrew, 1/2-13 x 3-1/4 in. 4 7 0090-0737 Screw, 10-24 x 1-1/4 in. 8 8 0090-0182 Nut, Nylon Lock, 10-24 8 9 0090-0346 Screw, 10-24 x 3/4 in.
ODYSSEY 34 6-6 PLATFORM PARTS LIST Refer to Table 6-6 for the parts list for the platform. 5 4 3 6 7 2 1 EN AB LE WO E-S TO P DO 11 10 UP RK FO RC E WN bil -ja x 12 8 9 5 18 16 14 31 22 5 13 15 19 21 15 15 19 17 51 30 43 28 32 15 34 44 29 41 42 11 11 27 12 38 26 11 36 20 15 19 10 5 5 5 15 13 31 12 37 5 13 37 51 25 39 14 35 33 14 46 47 48 40 15 23 19 15 49 15 50 24 15 49 14 50 45 Figure 6-6.
6 — PARTS LIST Table 6-6. Platform Parts List Item No. 1 2 Part No.
ODYSSEY 34 6-7 COVERS PARTS LIST Refer to Table 6-7 for the parts list for the cover. 1 2 3 7 8 6 O D Y S S E Y 34 5 9 4 Figure 6-7.
6 — PARTS LIST Table 6-7. Covers Parts List Item No. Part No. Description Qty 1 B18-00-0142 Cover, Right 1 2 0090-0159 Nut, 1/4-20 10 3 B34-00-0006 Trimlok, 1/8 in. 1 4 0090-0344 Screw, Thread Cutting, 10-24 x 1/2 in.
ODYSSEY 34 6-8 JACK ASSEMBLY PARTS LIST Refer to Table 6-8 for the parts list for the jack assembly. 1 3 2 5 4 6 8 10 11 10 12 12 15 13 14 Figure 6-8.
6 — PARTS LIST Table 6-8. Jack Assembly Parts List Item No. 1 Part No. Description Qty B00-00-0123 Cap, Plastic 1 B46-00-0030 Handle Kit 1 2 Bushing 1 3 Handle 1 4 Groove Pin 1 B22-00-0012 Bevel Gear Kit 1 2 Bushing 1 4 Groove Pin 1 5 Bevel Gear, Vertical 1 6 Bevel Gear, Horizontal 1 7 Dowel Pin 1 8 Washer, 0.53 ID x 1.06 OD 1 B22-00-0013 Support Plate Kit 1 8 Washer, 0.53 ID x 1.
ODYSSEY 34 6-9 UPPER CONTROL (B01-10-0169) PARTS LIST Refer to Table 6-9 for the parts list for the upper control (Transmitter). 5 7, 8 1 6 2 3 4 Figure 6-9. Upper Control (Transmitter) Table 6-9. Upper Control (Transmitter) Parts List Item No. Part No. Description Qty 1 B06-00-0370 Label, Upper 1 2 B01-10-0178 Pushbutton, Black 3 3 B01-10-0177 Antenna, 3 in.
6 — PARTS LIST 6-10 LOWER CONTROL (B01-10-0170) PARTS LIST Refer to Table 6-10 for the parts list for the lower control (Receiver). 7 8 10, 11 4 1 9 3 6 2 5 Figure 6-10. Lower Control (Receiver) Table 6-10. Lower Control (Receiver) Parts List Item No. Part No. Description Qty 1 B01-01-0125 Cable, Extender, 18 in. 1 2 B06-00-0369 Label, Lower 1 3 B01-10-0178 Pushbutton, Black 3 4 B01-10-0177 Antenna, 3 in.
ODYSSEY 34 6-11 HYDRAULIC UNIT PARTS LIST #20 AWG WIRE, 6.25" LENGTH 17 GROUND 11 SCREW 24" LENGTH #20 AWG WIRES 18 19 21 14 31 20 5/16 TERM. (+ BATT.) 23 32 BLACK GROUND YELLOW BLACK 10 25 11 26 5 28 1 12 9 36 8 37 12.15 19.79 9/16 SAE PORT PRESSURE-RETURN 7 3 1.734 9/16 SAE AUX. RETURN PORT 2 30 31 27 6 24 12 VDC N.C. POPPET VALVE SCREW-TYPE MANUAL OVERRIDE 24 33 CHECK VALVE 2.50 6.70 N.O. POPPET VALVE 12VDC RELIEF VALVE 15 29 1.625 13 35 1.
6 — PARTS LIST Table 6-11. Hydraulic Unit Parts List Item No. Part No. Description Qty 1 B02-15-0089 Bolt, 5/16 x 3 in., Gr 8 Hex 2 2 B02-15-0119 Coupling, SAE 9T 020/40 1 3 B02-02-0087 Plug, #6 ORM 1 4 B02-15-0128 Ball, Steel, 3/8 in. 1 5 B02-15-0091 Seal, Shaft 1 6 B02-15-0093 Washer, 0.338 x 0.625 x 0.060 in.
ODYSSEY 34 6-12 HYDRAULIC SYSTEM SCHEMATIC DIAGRAM EXT T P Down Valve Flow Control NO Valve Pressure Relief Pump Unit B02-05-0025 DB-1411 Lift Cylinder B02-03-0019 Flow Control B02-14-0040 Figure 6-12.
Master Power JP2 UP DN Start Relay JP3 5V Receiver 1 AMP 5 AMP JP9 E-Stop Face Plate Level Sensor JP5 Level Sensor JP8 DN UP Spanner OR #4 OR # 3 OR #2 OR #1 OR#1 JP8 PC Controller JP8 OR#2 UP Down Tilt Spanner Low Batt Sys Power JP4 Spanner OR#3 Upper Control OR#4 E-Stop DN K4 K3 K2 K1 M Antenna Transmitter Enable UP JP7 K4 K3 K2 K1 JP6 JP6 JP6 Speaker Start Relay NO Valve UP NC Valve Down Cage Door Switch 6 — PARTS LIST 6-13 ELECTRICAL SCHEMATIC
Figure 6-14.
7 ANSI Reprint The following sections are reprinted from the ANSI A92.3-1990 code in effect at the time of manufacture. Permission to reprint has been granted by the Scaffold Industry Association. 5. Responsibilities of Dealers 5.1 Basic Principles.
ODYSSEY 34 5.9 Record Retention. Dealer(s) shall retain the following records for at least 3 years: (1) Name and address of the purchaser of each aerial platform by serial number and the date of delivery (2) Records of the person(s) trained upon each delivery of an aerial platform (3) Records of the predelivery preparation performed prior to each delivery. 5.10 Modifications. Modifications or alterations of aerial platforms shall be made only with prior written permission of the manufacturer. 5.
7 — ANSI REPRINT 6.6 Maintenance Safety Precautions.
ODYSSEY 34 7.2 Manuals. Users shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in 4.17 of this standard. The operating manual(s) shall be stored in the location required in 4.18 of this standard. These manuals are considered an integral part of the aerial platform and are vital to communication of necessary safety information to users and operators. 7.3 Inspection and Maintenance.
7 — ANSI REPRINT 7.7 Before Operation.
ODYSSEY 34 7.11.7 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform. 7.11.8 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks, or other hazards that may cause fire or explosion. 7.11.9 Battery Charging.
7 — ANSI REPRINT 8.2 Manuals. The operator shall be aware that the operating safety manuals, including the manual that defines the responsibilities of dealers, owners, lessors, lessees, users, and operators are stored on the aerial platform and the location where they are stored. The operator shall be familiar with the manuals stored on the aerial platform and consult them when questions arise with respect to the aerial platform. 8.3 Prestart Inspection.
ODYSSEY 34 8.10 Warnings and Instructions. The operator and other personnel on the platform shall comply with the requirements in 8.10.1 through 8.10.17. 8.10.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working thereon. Use of planks, ladders, or any other devices on the aerial platform for achieving additional height or reach shall be prohibited. 8.10.2 Other Moving Equipment.
7 — ANSI REPRINT 9. Responsibilities of Lessors 9.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the unit shall be carrying personnel. 9.2 Lessor.
ODYSSEY 34 M.S.A.D. = Minimum Safe Approach Distance (See Table 7-1). DENOTES PROHIBITED ZONE • Do not allow machine, personnel, or conductive materials inside prohibited zone. • Maintain M.S.A.D. from all energized lines and parts as well as those shown. • Assume all electrical parts and wires are energized unless known otherwise. Diagrams shown are only for purposes of illustrating M.S.A.D. work positions, not all work positions.
7 — ANSI REPRINT Table 7-1. Minimum Safe Approach Distance (M.S.A.D.) to energized (exposed or insulated) power lines and parts. Voltage Range (Phase to Phase) Minimum Safe Approach Distance (Feet) 0 to 300V (Meters) Avoid Contact Over 300V to 50KV 10 3.05 Over 50KV to 200KV 15 4.60 Over 200KV to 350KV 20 6.10 Over 350KV to 500KV 25 7.62 Over 500KV to 750KV 35 10.67 Over 750KV to 1000KV 45 13.
ODYSSEY 34 7-12
125 Taylor Parkway Archbold, OH 43502 Phone (419) 445-9675 (800) 527-5333 Fax (419) 445-0367
