Operation and Maintenance Manual ® AERIAL WORK PLATFORMS SkyRider 15 Electric Hydraulic Lift Platform G NIN ER NG DA R WA W O R K F O R C E WA RN ING B33-01-0078
TELESCOPIC PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, responsibilities, and standards set forth for manufacturers in the ANSI 92.6 standard in effect at the time of manufacture. This equipment will meet or exceed applicable OSHA codes and ANSI A92.6 standards when used in accordance with sections 5, 6, 7, 8, 9, 10, and 11 of ANSI A92.6 and all other manufacturer’s recommendations.
Table of Contents 1 Safety................................................................................................................1-1 1-1 Introduction.........................................................................................1-1 1-2 Before Operation ...............................................................................1-3 1-3 During Operation ................................................................................1-4 1-4 Maintenance Safety.............................
List of Illustrations Figure 3-1. Figure 3-2. Figure 3-3. Figure 3-4. Figure 3-5. Figure 3-6. Figure 4-1. Figure 4-2. Figure 4-3. Figure 4-4. Figure 4-5. Figure 4-6. Figure 4-7. Figure 4-8. Figure 4-9. Figure 4-10. Figure 4-11. Figure 4-12. Figure 4-13. Figure 4-14. Figure 4-15. Figure 4-16. Figure 4-17. Figure 4-18. Figure 5-1. Figure 5-2. Figure 5-3. Figure 6-1. Figure 6-2. Figure 6-3. Figure 6-4. Figure 6-5. Figure 6-6. Figure 6-7. Figure 6-8. Figure 6-9. Figure 6-10. Figure 6-11. Figure 6-12.
List of Tables Table 1-1. Table 2-1. Table 4-1. Table 4-2. Table 4-3. Table 4-4. Table 5-1. Table 6-1. Table 6-2. Table 6-3. Table 6-4. Table 6-5. Table 6-6. Table 6-7. Table 6-8. Table 6-9. Table 6-10. Table 6-11. Table 6-12. Table 6-13. Table 7-1. Minimum Safe Approach Distances .......................................................1-4 Specifications ..........................................................................................2-2 Daily/Weekly Service Checks..................................
iv
1 Safety 1-1 INTRODUCTION Familiarity and proper training are required for the safe operation of mechanical equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions in this manual and become familiar with the location and proper use of all controls. Inexperienced operators should receive instruction from persons who are familiar with the equipment before operating the machine.
SkyRider 15 Safety Notes This manual contains DANGERS, WARNINGS, CAUTIONS, and NOTES that must be followed to prevent the possibility of improper service, damage to the equipment, or personal injury. DANGER Dangers warn of equipment operation near electrical power lines that could lead to personal injury or death. WARNING Warnings describe conditions or practices that could lead to personal injury or death.
1 — SAFETY 1-2 BEFORE OPERATION Read and observe the following general safety precautions before operating the SkyRider 15. • ALWAYS survey the usage area for potential hazards such as untampered earth fills, unlevel surfaces, overhead obstructions, and electrically charged conductors or wires. Be aware of any potential hazards and always consider what could happen. Watch for moving vehicles in the operating area.
SkyRider 15 1-3 DURING OPERATION Read and observe the following general safety precautions at all times during operation of the SkyRider 15. DANGER This machine is not insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (10 feet minimum) and always allow for platform movement such as wind induced sway.
1 — SAFETY • NEVER allow electrode contact with any part of the platform if welding is being performed from the platform. • NEVER override or by-pass manufacturer's safety devices. • NEVER release the travel brake or tow the lift vehicle while a person or materials are on board. • NEVER stand or sit on guard rails. Work only within the platform guard rail area and do not lean out over guard rails to perform work. • NEVER attempt to increase working height with boxes, ladders, or other means.
SkyRider 15 1-4 MAINTENANCE SAFETY Read and observe the following general safety precautions when performing maintenance on the SkyRider 15. • ALWAYS perform maintenance procedures according to manufacturer's requirements. NEVER short change maintenance procedures. • ALWAYS check hydraulic system. Make sure all lines, connectors, and fittings are tight and in good condition.
1 — SAFETY 1-5 DAMAGED EQUIPMENT POLICY Safety Statement At Workforce, we are dedicated to the safety of all users of our products. Therefore, all Workforce lifts are designed, manufactured, and tested to comply with current applicable Federal OSHA and ANSI codes and regulations. Damage Policy There may be occasions when a Workforce lift is involved in an incident that results in structural damage to the lift. This can seriously compromise the ability of the lift to perform in a safe manner.
SkyRider 15 1-8
2 Introduction 2-1 GENERAL DESCRIPTION The SkyRider 15 hydraulic lift is designed and manufactured for use as a warehouse stocking and order picking vehicle. Its guard rail design permits the operator to ride on the platform with the load, while transferring parts to and from multiple overhead storage locations. The maximum platform load is limited to 500 lbs. All SkyRider operations are powered by a 24-Volt DC battery package.
SkyRider 15 2-2 SPECIFICATIONS SkyRider 15 Electric Hydraulic Lift Platform Model Number 15 Manufactured by: Serial Number ________________ bil-jax, Inc. WORKFORCE AERIAL WORK PLATFORMS 125 Taylor Parkway Archbold, Ohio 43502 419.445.8915 Table 2-1. Specifications 2-3 Rated Platform Load 500 lbs (227 kg) total including operator [1 person + materials not to exceed 500 lbs (227 kg)] Extended Platform Height 14 ft 10 in (4.5 m) Retracted Platform Height 19 -1/4 in. (48.
3 Operation 3-1 OPERATOR CONTROLS Most of the operator controls for the SkyRider 15 are located on the upper and lower control boxes. Other operator controls include the BATTERY ON/OFF switch and the emergency lowering valve. The BATTERY ON/OFF switch, located on the left side of the lift base, is the main power disconnect switch for the lift vehicle. The location and operation of the emergency lowering valve is described in paragraph 3-3.
SkyRider 15 Upper Control Box The upper control box, Figure 3-2, is in the lift cage. The upper control box enables lift and travel operations whenever the BATTERY ON/OFF switch is in the ON position and the lower control box key switch is in the UPPER CONTROL position. Upper control box controls include four pushbuttons and a forward/reverse floor-travel joystick with thumb-switch steering. Figure 3-2. Upper Control Box Press and hold the ENABLE pushbutton down to enable the control functions.
3 — OPERATION 3-2 NORMAL OPERATING PROCEDURE Perform the following procedures to operate the SkyRider 15 platform lift vehicle. 1. Read and follow all safety precautions contained in Section 1 and all responsibilities outlined in the ANSI A92.3 reprint in Section 7 of this manual. 2. Position the lift vehicle at the work area.
SkyRider 15 9. 10. During lift platform descent, the amber caution light should blink on and off. If the caution light does not blink on and off, do not use the lift vehicle. 11. If any equipment motion continues after the pushbutton, joystick, or selector switch is released, press the EMERGENCY STOP pushbutton, Figure 3-2. All equipment motion should stop immediately. 12.
3 — OPERATION 3-3 EMERGENCY LOWERING PROCEDURES In an emergency, a person at floor level can lower the platform by holding the UPPER key switch in the LOWER CONTROL position and turning the DOWN position. (If the upper control box emergency stop pushbutton is depressed, the platform will not lower.) CONTROL/OFF/LOWER CONTROL the UP/DOWN selector switch to An emergency lowering valve is shown in Figure 3-4.
SkyRider 15 3-4 LIFT VEHICLE TRANSPORT The platform vehicle is equipped with tie down rings, lifting, and tow features, Figure 3-5. Read the following instructions before using these features to lift or tow the vehicle. LIFTING BRACKETS TIE DOWN RINGS Figure 3-5. Lifting Brackets and Tie Down Rings CAUTION In the event of power failure, the platform lift vehicle can be towed using the tie down rings. Do not attempt to push the lift vehicle or use the lift vehicle to pull another vehicle or object.
4 Maintenance 4-1 SCHEDULED SERVICE CHECKS Daily/Weekly Service Checks Perform the daily and weekly service checks listed in Table 4-1. Table 4-1. Daily/Weekly Service Checks Service Check Daily before use Weekly Check that all upper and lower control box controls work properly. Check chain assemblies for split leaves, loose pins, excessive wear, or elongation. Check for hydraulic oil leaks. Check for loose or missing parts. Check for and retighten loose nuts and bolts. Check that cage gate is secure.
SkyRider 15 Monthly Service Checks Perform the service checks in Table 4-2 every month, every 6 months, every 12 months, or every 48 months, as indicated. Table 4-2. Monthly Service Checks Service Check Check hydraulic UP and DOWN valves operation. Clean battery terminals. Check operation of emergency lowering valve. Grease rear caster swivel bolts and axles. Grease steering linkage pivot bolts. Grease front caster pillow blocks. Grease pivot bolts of pothole guard actuator linkage.
4 — MAINTENANCE 4-2 LUBRICATION Lubrication makes operation of the SkyRider 15 more efficient and extends the life of the lift vehicle. Perform the following lubrication procedures. 1. Lubricate lift chains with clean 40-weight oil. Refer to Figure 4-1. LIFT CHAINS LIFT CHAINS Figure 4-1. Lift Chains Lubrication 2. NOTE: Clean the mast slide ways, Figure 4-2, and lightly spray the slide ways with a dry silicone lubricant. The slide blocks have a high level of lubricity and need only be kept clean.
SkyRider 15 Figure 4-3. Rear Casters Lubrication 3. See Figure 4-3. Grease rear caster axles and swivel bolts at the grease fittings provided. Add about 1/2 ounce of clean #2 NGLI grease to each fitting. 4. Remove, clean, and lubricate steering linkage and pothole guard linkage bolts with wheel bearing grease. 5. Apply about 1/2 ounce of clean #2 NGLI grease to the fitting on each front wheel pillow block, Figure 4-4. Do not over-grease the pillow block bearings. Figure 4-4.
4 — MAINTENANCE 4-3 HYDRAULIC SYSTEM Hydraulic system maintenance varies by the amount of use and the environment in which the lift vehicle is used. Keeping the hydraulic oil clean and the reservoir properly filled will help prevent possible damage to the system. Hydraulic System Inspection Check all hydraulic hose and fittings for leaks and damage daily. Tighten or replace as necessary to prevent hydraulic oil loss.
SkyRider 15 Pressure Relief Valve Adjustment Perform the following procedure to adjust the pressure relief valve. Refer to Figure 4-5. 1. Move the SkyRider lift platform to the fully DOWN position. 2. Center 500 pounds of weight on the lift platform. 3. Remove the hex cover from the pressure relief valve. The pressure relief valve is on the back side of the pump. 4. Turn the pressure relief valve adjust screw 1/8th turn counterclockwise.
4 — MAINTENANCE Flow Restrictor Valve Replacement WARNING Closely read and adhere to the following instructions whenever you remove and install the flow restrictor valve. Failure to properly install the flow restrictor valve can result in serious injury or death to personnel or damage to the equipment. If the flow restrictor valve, Figure 4-6, needs to be removed or replaced, it is important that it be properly reinstalled. The valve will be marked either with an arrow or with the word “IN”.
SkyRider 15 Up Valve Operation Check Refer to the hydraulic diagram in Figure 4-14. The normally-open Up valve routes oil flow from the hydraulic pump to the reservoir. Pressing the ENABLE and UP pushbuttons energizes the Up valve. Oil flow to the reservoir is shut off, causing the lift cylinder to extend. Releasing the ENABLE or UP pushbutton causes the Up valve to open, routing all hydraulic oil to the reservoir.
4 — MAINTENANCE Hydraulic Cylinder Repair CAUTION Hydraulic cylinder removal requires extensive disassembly of the SkyRider 15 lift vehicle. Contact Workforce for assistance before removing the hydraulic cylinder. Hydraulic Cylinder Removal It is recommended that Workforce be contacted for assistance before removing the hydraulic cylinder. 1. Make sure hydraulic cylinder is completely retracted and pressure is released from the system. Place a pan underneath the cylinder to catch the hydraulic oil. 2.
SkyRider 15 Hydraulic Cylinder Repair Procedure Perform the following procedure to repair the hydraulic lift cylinder. Refer to Figure 4-8. 1. Remove gland nut (1) from cylinder jacket (2). If worn, replace gland nut (1), o-ring (3), packing ring (4), and rod wiper (5) with a new gland nut assembly. 2. Remove piston rod (6) and wear ring (7). 3. Inspect piston rod (6) and wear ring (7) for gouges, scratches, and wear. Replace worn or damaged components. 4.
4 — MAINTENANCE 4-4 ELECTRICAL SYSTEM Regular maintenance is necessary to keep the electrical system in proper working order. Check daily all electrical wires for cuts, broken wires, potential short circuits, and any other damage. Battery Care and Charging The electric system is designed to provide power for a normal work shift. However, the charge life of the battery pack depends on machine usage. Plan your work to prevent unnecessary use of electrical power.
SkyRider 15 2. When there is power to the battery charger, a red “ON-CHARGING” LED on the charger will be lit and the ammeter will display the rate of charge. 3. Once the battery voltage reaches a predetermined level programmed in the electronic control, the yellow “80% CHARGE” LED will illuminate. 4. The charge will be completed 3-1/2 hours after the yellow “80% CHARGE” LED is lit. The charger and all LED’s will automatically shut off.
4 — MAINTENANCE NOTE: The lift chains should be replaced every four years unless damage or wear requires earlier replacement. Lift Chain Adjustment 1. Raise the platform to the maximum height. Then, lower the platform while someone verifies that all sheaves (pulleys) are turning and that the chains are not visibly damaged or worn. 2. Remove the plexiglass cover from the base. 3. When the platform is fully lowered, the lift chains should be equally tight. Check each lift chain at mid-span.
SkyRider 15 Slide Block Adjustment Annually check for wear on the slide blocks and replace or retighten as necessary. If the lift exhibits excessive mast sway, it is probable that the slide blocks need adjustment. The slide blocks should be adjusted so that there is no air gap between the slide block and the mast the slide block is moving against. There are 12 slide blocks, - 6 upper and 6 lower. Three upper slide blocks are shown in Figure 4-12. Start with the slide blocks on one side of the inner mast.
4 — MAINTENANCE 4-6 TROUBLESHOOTING Table 4-3. Troubleshooting Chart Problem 1. 2. 3. Lift vehicle controls do not work at upper or lower control box. Lift vehicle controls do not work at upper control box, but do work at lower control box. When UP function is selected, pump motor runs but will not raise the platform. Cause Correction a. Master power switch turned off. a. Turn on master power switch. b. Low battery power or faulty battery circuit. b. Recharge batteries per paragraph 4-4.
SkyRider 15 Table 4-3. Troubleshooting Chart (Continued) Problem 4. 5. ENABLE pushbutton blinks when pressed. When DOWN function is selected, lift platform will not descend. Cause Correction a. ENABLE pushbutton has been pressed down for longer than 5 seconds without a function being selected. a. Release ENABLE pushbutton and press again. b. Joystick potentiometer out of adjustment (will not return to center). b.
4 — MAINTENANCE Table 4-3. Troubleshooting Chart (Continued) Problem 7. 8. 9. Cause When joystick is moved, lift f. vehicle will not travel. (cont) When steering thumb switch is pressed, steering wheels do not swivel. Pothole guard does not deploy when lift platform is raised via upper control box. Correction Motor controller, motor controller output wiring, or transaxle drive motor faulty. f. Check for output voltage to drive motor when joystick is engaged.
SkyRider 15 Table 4-3. Troubleshooting Chart (Continued) Problem Cause 10. Pothole guard does not rise a. when lift platform is lowered via upper control box. b. Correction 10 Amp Motors fuse burned out on main controller board. a. Replace 10 Amp Motors fuse. Internal steering actuator fuse. b. Replace steering actuator fuse. c. Actuator or actuator wiring faulty. c. Check actuator wiring for operating voltage when platform reaches lower travel limit.
4 — MAINTENANCE Table 4-4.
SkyRider 15 Figure 4-14.
4 — MAINTENANCE Figure 4-15.
SkyRider 15 FREE WHEEL SWITCH NO LOWER CONTROL BOX BRAKE SOLENOID B W R B CAUTION LIGHT UP NO EStop NC DN NO Up Cntl NO Low Cntl NO MOTOR CONTROLLER W B 2 1 3 1 2 4 3 W 4 B CAN P5V Motor (-) CAN GND CAN-HI CAN-L0 (+) Brake +24V Motor IN 0 (+) +24V 1 2 3 4 1 2 3 4 R G B 2 B 1 W B G R W B G R B MAST SWITCH NO IO Power 2 IN-7 1 2 IN-6 Pump Hourmeter Horn IO Power 5 IO Power 4 Up Down IO Power A3 Down Valve + Steer Left Steer Right Pothole Up Pothole Down Level Senso
4 — MAINTENANCE _ BATTERY 120” 18-4 + MOTOR CONTROLLER CAN P5V Motor (-) CAN GND CAN-HI CAN-L0 (+) Brake +24V Motor IN 0 (+) +24V 1 2 3 4 1 2 3 4 R FREEWHEEL SWITCH 1 C NO 2 NC G B W TRANSAXLE BRAKE 2 1 _ BATTERY + R B 24 VOLT BATTERY CHARGER MASTER POWER SWITCH BATTERY R GAUGE B 110 VOLT CHARGING RECEPTACLE BAT CIRCUIT BREAKER AUX PUMP UNIT Figure 4-17.
SkyRider 15 ENABLE E-STOP YL BK GR GR RD STEERING COM RIGHT N N TURN C O MAST UP GY COM N N LEFT O C TURN RD BL W BK GR MAST DOWN GY PL W YL BK BK GR RD BL GR RD YL PL RD GR BK GR 2 1 4 3 2 1 4 BK 3 YL RD Figure 4-18.
5 Replacement Decals Refer to Table 5-1, and Figures 5-1, 5-2, and 5-3 for descriptions and locations of decals on the SkyRider 15. Table 5-1. Replacement Decals Decal No. Description of Decal Qty B06-00-0009 Warning...Moving telescopic masts will create... 2 B06-00-0034 Danger...During charging, explosive oxyhydrogen gas... 1 B06-00-0137 Workforce (Vertical transfer type decal) 2 B06-00-0138 Warning...(Maintenance decal) 1 B06-00-0146 Danger...
SkyRider 15 OPERATION INSTRUCTIONS FOR SKYRIDER 15 SP- 1. Read and follow safety precautions and all responsibilities sections set forth in the operators manual 2. Make sure the lift is on a firm and level surface and that there are no potential hazards such as overhead obstructions or electrically charged conductors, DO NOT use the lift where such hazards exist. 3. Check the lift for damaged or worn parts and repair or replace as necessary. 4.
5 — REPLACEMENT DECALS 0386 R WA G NIN R GE N DA 0009 0146 0170 0385 0173 0192 0137 W O R K F O R C E 0130 0384 0170 WA RN ING 0387 0170 0390 0225 ( 0167 AROUND COMPLETE BASE ON ALL SIDES ) 0130 Figure 5-2.
SkyRider 15 0009 0359 ING RN WA 0137 0390 0138 W O R K F O R C E 0383 ER NG DA 0382 ION UT CA G NIN R WA 0386 0388 DA N GE 0034 0296 R 0349 (INSIDE DOOR ) 0130 ( ONPIVOTSTEERING BLOCK ) ( 0289 ) ON RESERVOIR INSIDE 0286 ( 0167 ) AROUND COMPLETE BASE ON ALL SIDES Figure 5-3.
6 Parts List 6-1
SkyRider 15 6-1 TOP MAST PARTS LIST Refer to Table 6-1 for the parts list for the top mast. Figure 6-1.
6 — PARTS LIST Table 6-1. Top Mast Parts List Item No. Part No. Description Qty 1 B16-01-0038 Top Mast Weldment 1 2 0090-0014 Screw, Cap, 1/4-20 x 2-1/4 in. 2 3 B01-09-0026 Grommet, Plastic 3 4 B29-00-0076 Bracket, Outreach 1 5 0090-0206 Washer, Lock, Split, 1/4 in. 2 6 0090-0159 Nut, Hex, 1/4-20 2 7 B01-01-0128 Cable, Coiled, 18-2 1 8 B31-00-0001 Slide Block, Plastic 2 9 0090-0389 Screw, Set, 1/2-20 x 1/2 in. 4 10 0090-0403 Screw, Sheet Metal, #10 x 1 in.
SkyRider 15 6-2 CENTER MAST PARTS LIST Refer to Table 6-2 for the parts list for the center mast. Figure 6-2.
6 — PARTS LIST Table 6-2. Center Mast Parts List Item No. Part No. Description Qty 1 B16-01-0020 Center Mast Weldment 1 2 0090-0770 Pin, Cotter, 3/16 x 1-1/2 in. 2 3 B36-01-0002 Axle, Sheave 3 4 0090-0425 Washer, Flat, 5/8 in. 6 5 B26-00-0009 Sheave Assembly, Chain 2 6 0090-0389 Screw, Set, 1/2-20 x 1/2 in. 8 7 0090-0403 Screw, Sheet Metal, #10 x 1 in. 4 8 B31-00-0001 Slide Block, Plastic 4 9 B40-00-0003 Cable, Steel, 3/16 in.
SkyRider 15 6-3 LOWER MAST PARTS LIST Refer to Table 6-3 for the parts list for the lower mast. Figure 6-3.
6 — PARTS LIST Table 6-3. Lower Mast Parts List Item No. Part No. Description Qty 1 B16-01-0021 Lower Mast Weldment 1 2 0090-0770 Pin, Cotter 3/16 x 1-1/2 in. 2 3 B36-01-0002 Axle, Sheave 3 4 0090-0425 Washer, Flat, 5/8 in. 6 5 B26-00-0009 Sheave Assembly, Chain 2 6 0090-0188 Nut, Hex, Nylon Lock, 3/8-16 1 7 0090-0422 Washer, Flat, 3/8 in. 1 8 B40-00-0003 Cable, Steel, 3/16 in. 1 9 0090-0389 Screw, Set, 1/2-20 x 1/2 in.
SkyRider 15 6-4 BATTERY COMPARTMENT PARTS LIST Refer to Table 6-4 for the parts list for the battery compartment. 1 17 16 19 18 15 14 2A 20 13 21 11 12 3 3 4 7 10 8 9 6 5 2B Figure 6-4.
6 — PARTS LIST Table 6-4. Battery Compartment Parts List Item No. Part No. Description Qty 1 B18-00-0146 Cover, Battery Compartment 2 2A B05-04-0007 Velcro, 400 Stem 24 in. 2B B05-04-0008 Velcro, 170 Stem 24 in. 3 B01-04-0008 Battery, 12 Volt, 8D, 200 Amp-Hour 2 4 B00-00-0128 Mat, Battery, 11 x 20 x 1/8 in. 2 5 B11-01-0104 Tray, Battery, Front 1 6 0090-0934 Screw, Threadcutting, 1/4-20 x 3/4 in. 6 7 B34-00-0006 Trimlock, 1/8 x 6 in.
SkyRider 15 6-5 HYDRAULIC PUMP COMPARTMENT PARTS LIST Refer to Table 6-5 for the parts list for the hydraulic pump compartment. Figure 6-5.
6 — PARTS LIST Table 6-5. Hydraulic Pump Compartment Parts List Item No. Part No. Description Qty 1 B01-05-0006 Charger, Battery, 40 Amp, 110 Volt AC, 60 1 2 0090-0183 Nut, Hex, Nylon Lock, 1/4-20 11 3 B01-02-0060 Switch, Master Power 1 4 B01-10-0141 Circuit Breaker, 150 Ampere 1 5 0090-0688 Screw, Cap, 1/4-20 x 1 in. 2 6 B00-00-0112 Faceplate, Master Power Switch 1 7 B01-10-0003 Receptacle, Flush Mount 1 8 0090-0344 Screw, Sheet Metal, #10-24 x 1/2 in.
SkyRider 15 6-6 BASE PARTS LIST Refer to Table 6-6 for the parts list for the base. Figure 6-6.
6 — PARTS LIST Table 6-6. Base Parts List Item No. Part No. Description Qty 1 B07-01-2003 Edge, Top Cover 1 2 0090-0344 Screw, Sheet Metal, #10-24 x 1/2 in. 8 3 B05-00-0006 Tape, Foam Adhesive 4 B18-00-0108 Plexiglass, 1/8 in. 1 5 B24-01-0009 Frame, Aluminum 3 6 B37-00-0006 Lock Assembly, Utility 1 7 B34-00-0005 Trimlock, 3/32 in. 17 in.
SkyRider 15 6-7 BASE MAST PARTS LIST Refer to Table 6-7 for the parts list for the base mast. Figure 6-7.
6 — PARTS LIST Table 6-7. Base Mast Parts List Item No. Part No. Description Qty 1 0090-0188 Nut, Hex, Nylon Lock, 3/8-16 1 2 0090-0422 Washer, Flat, 3/8 in. 1 3 B40-00-0003 Cable, Steel, 3/16 in. 1 4 0090-0389 Screw, Set, 1/2-20 x 1/2 in. 4 5 0090-0403 Screw, Sheet Metal, #10-24 x 1 in. 2 6 B31-00-0001 Slide Block, Plastic 2 7 B01-01-0128 Cord, Coiled, 18-2 1 8 0090-0684 Rivet, Pop, 3/16 x 1/2 in. 2 9 B40-01-0008 Chain, Lift 2 10 0090-0860 Pin, Cotter, 1.
SkyRider 15 6-8 DRIVE AXLE AND STEERING PARTS LIST Refer to Table 6-8 for the parts list for the drive axle and steering components. 35 2 18 39 31 34 36 31 32 2 10 4 31 1 2 27 26 3 37 33 38 26 31 32 2 26 28 29 38 30 5 25 24 23 13 9 2 11 17 16 18 20 12 21 19 21 22 Figure 6-8.
6 — PARTS LIST Table 6-8. Drive Axle and Steering Parts List Item No. 1 2 3 4 5 6 7 7A 7B 7C 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part No.
SkyRider 15 6-9 POTHOLE GUARD PARTS LIST Refer to Table 6-9 for the parts list for the pothole guard components. 2 3 4 5 2 6 1 5 9 6 14 5 15 9 7 12 9 9 13 9 9 14 8 9 9 13 12 9 11 9 10 Figure 6-9.
6 — PARTS LIST Table 6-9. Pothole Guard Parts List Item No. Part No. Description Qty 1 0090-0088 Bolt, 1/2-13 x 9 in. 1 2 0090-0574 Washer, Flat, 1/2 in. 2 3 0090-0192 Nut, Hex, Nylon Lock, 1/2-13 1 4 0090-0012 Screw, Cap, 1/4-20 x 2 in. 2 5 0090-0419 Washer, Flat, 1/4 in. 4 6 0090-0183 Nut, Hex, Nylon Lock, 1/4-20 2 7 B01-10-0189 Actuator, Linear 1 8 0090-0051 Screw, Cap, 3/8-16 x 2-3/4 in. 1 9 0090-0422 Washer, Flat, 3/8 in.
SkyRider 15 6-10 PLATFORM PARTS LIST Refer to Table 6-10 for the parts list for the platform. 24 8 7 10 11 3 5 6 4 23 1 12 2 13 14 15 9 16 22 SKY RID ER 4 WA R NIN 21 5 15 17 3 18 G 20 Figure 6-10.
6 — PARTS LIST Table 6-10. Platform Parts List Item No. Part No. Description Qty 1 B17-00-0117 Weldment, Platform 1 2 B00-00-0014 Cap, Document Tube 2 3 0090-0162 Nut, Hex, 3/8-16 4 4 0090-0210 Washer, Lock, 3/8 in. 4 5 0090-0422 Washer, Flat, 3/8 in. 6 6 0090-0048 Screw, Cap, 3/8-16 x 2 in. 4 7 B18-00-0144 Control Box, Upper Enclosure 1 8 0090-0224 Screw, Machine, #8-32 x 3/8 in.
SkyRider 15 6-11 UPPER CONTROL BOX PARTS LIST Refer to Table 6-11 for the parts list for the upper control box. 2 3 4,7 11 5,7 13 12 14 8 6,7 15 16 12 8 18 25 16 17 9 19 23,24 20 21 10 22 Figure 6-11.
6 — PARTS LIST Table 6-11. Upper Control Box Parts List Item No. Part No. B01-10-0197 Description Joystick Assembly Qty 1 1 B01-10-0198 Circuit Board, Joystick (Not Shown) 1 2 B01-10-0201 Stop Switch, Emergency 1 3 B01-10-0205 Protection Skin, Push Button 3 4 B01-10-0202 Push Button, Arrow Up 1 5 B01-10-0203 Push Button, Arrow Down 1 6 B01-10-0204 Push Button, Enable 1 7 B01-10-0207 Mini Lamp, 6.
SkyRider 15 6-12 HYDRAULIC UNIT PARTS LIST 3 2 6, 13 24 21 18, 28 27, 18 12 11 24 31 14 32 16 30 25 15 26 9, 19 33 31 20 5 7 22 1 10 34 8 Figure 6-12.
6 — PARTS LIST Table 6-12. Hydraulic Unit Parts List Item No. Part No. Description Qty 1 B02-15-0088 Bolt, Torx, 5/16-24 x 2-3/4 in. 2 2 B02-15-0119 Coupler, 9T-20-40 1 3 B02-02-0087 Plug, Drain, 9/16 SAE 1 4 B02-15-0128 Ball, Steel 1 5 B02-15-0091 Seal, Shaft 1 6 B02-15-0093 Washer 1 7 B02-15-0061 Magnet, Plumbing 1 8 B02-15-0121 Filter 1 9 B02-15-0386 Motor, DC, 24V 1 10 B02-15-0125 Cover, Suction 1 11 B02-15-0126 Screw, Taptite, M6 x 1.
SkyRider 15 6-13 HYDRAULIC CYLINDER, FITTINGS, AND HOSES PARTS LIST Figure 6-13.
6 — PARTS LIST Table 6-13. Hydraulic Cylinder, Fittings, and Hoses Parts List Item No. 1 Part No. B02-03-0018 2 Description Cylinder, Hydraulic Lift, 1.5 in. Diameter Qty 1 Wiper, Rod 1 Nut, Gland 1 4 Packing 1 5 O-Ring 1 Piston Rod 1 Ring, Wear 1 Jacket, Cylinder 1 3 6 B02-13-0096 NSS 7 8 NSS 9 B02-02-0002 Fitting, 4JIC-4NPT 90° 1 10 B02-04-0002 Valve, Flow Control, 1.25 in.
SkyRider 15 6-28
7 ANSI Reprint The following sections are reprinted from the ANSI A92.6-1999 code in effect at the time of manufacture. Permission to reprint has been granted by the Scaffold Industry Association. 5. Responsibilities of Dealers 5.1 Basic Principles.
SkyRider 15 5.8 Familiarization On Delivery. Upon delivery by sale, lease, rental or any form of use, the dealer shall have the responsibility with the person designated by the receiving entity for accepting the aerial platform to: 1) Identify the weather resistant compartment (for manual storage). 2) Confirm the manuals, as specified by the manufacturer, are on the aerial platform. 3) Review control functions. 4) Review safety devices specific to the model aerial platform being delivered. 5.
7 — ANSI REPRINT 6. Responsibilities of Owners 6.1Basic Principles. Sound principles of safety, training, inspection, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of knowledge that the aerial platform will be carrying personnel. 6.2 Responsibilities Upon Purchase.
SkyRider 15 emergency and safety devices; (5) Lubrication of all moving parts, inspection of filter element(s), hydraulic oil, engine oil, and coolant, as specified by the manufacturer; (6) Visual inspection of structural components and other critical components such as fasteners, pins, shafts, and locking devices; (7) Placard, warnings, and control markings; (8) Additional Items specified by the manufacturer.
7 — ANSI REPRINT 6.15 Record Retention And Dissemination. 6.15.1 Record retention. The owner shall retain the following records for at least 4 years: (1) Name and address of the purchaser of each aerial platform by serial number and date of delivery. (2) Written records of the frequent and annual inspections and repairs performed. The record shall include deficiencies found, corrective action accomplished and identification of the person(s) performing the inspection and repairs.
SkyRider 15 Brokers of Self-Propelled Elevating Work Platforms shall be provided and stored in the weather resistant storage compartment. 7.3 Inspection And Maintenance. Users shall inspect and maintain the aerial platform as required to ensure proper operation. The frequency of inspection and maintenance shall be determined by the manufacturer's recommendations and be compatible with operating conditions and the severity of the operating environment.
7 — ANSI REPRINT 7.7 Familiarization Before Use. The user shall permit only properly trained personnel to operate an aerial platform. The user shall ensure that before use the operator is familiar with the model of the aerial platform to be operated, and specifically: (1) Knows where the weather resistant compartment for manual storage is located.
SkyRider 15 reach is prohibited. (10) Precaution for other moving equipment. When other moving equipment and vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights, and barricades shall be used as appropriate. (11) Reporting problems or malfunctions.
7 — ANSI REPRINT that only tools and materials, which are evenly distributed and can be safely handled by a person(s) working from the platform, are transported. (33) Rated horizontal force. The user shall direct the operator not to exceed the manufacturer’s rated horizontal force. (34) Bridge cranes. When an aerial platform is to operate within the area of travel of a bridge crane or similar equipment, steps shall be taken to prevent a collision with the aerial platform.
SkyRider 15 8.2 Manuals. 8.2.1 Machine manuals. The operator shall ensure the operating and maintenance manuals are stored in the weather resistant storage compartment on the aerial platform. The manual(s) is considered an integral part of the aerial platform and is vital to communicate necessary safety information to the operator. The operator shall be familiar with the manuals and reference them as required. 8.2.2 Manual of responsibilities. The ANSI/SIA A92.
7 — ANSI REPRINT 8.8 Prior To Each Elevation. Before each elevation of the platform, the operator shall ensure: (1) Outriggers, stabilizers, extendable axles, or other stability enhancing means are used as required by the manufacturer. (2) Guardrails are installed and access gates or openings are closed per manufacturer's instructions. (3) The load and its distribution on the platform and any platform extension(s) are in accordance with the manufacturer's rated capacity for that specific configuration.
SkyRider 15 free of flame, sparks, or other hazards that may cause fire or explosion. (18) Battery charging. Batteries shall only be charged in a well-ventilated area free of flame, sparks, or other hazards that may cause fire or explosion. (19) Improper platform stabilization. The aerial platform shall not be positioned against another object to steady the platform. (20) Misuse as a crane. The aerial platform shall not be used as a crane. (21) Unusual operating support conditions.
7 — ANSI REPRINT 9. Responsibilities Of Lessors 9.1 Basic Principles. Sound principles of safety, training, inspections, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the aerial platform will be carrying personnel. 9.2 Lessor As A Dealer.
SkyRider 15 M.S.A.D. = Minimum Safe Approach Distance (See Table 7-1). DENOTES PROHIBITED ZONE • Do not allow machine, personnel, or conductive materials inside prohibited zone. • Maintain M.S.A.D. from all energized lines and parts as well as those shown. • Assume all electrical parts and wires are energized unless known otherwise. Diagrams shown are only for purposes of illustrating M.S.A.D. work positions, not all work positions.
7 — ANSI REPRINT Table 7-1. Minimum Safe Approach Distance (M.S.A.D.) to energized (exposed or insulated) power lines and parts Voltage Range (Phase to Phase) Minimum Safe Approach Distance (Feet) 0 to 300V (Meters) Avoid Contact Over 300V to 50KV 10 3.05 Over 50KV to 200KV 15 4.60 Over 200KV to 350KV 20 6.10 Over 350KV to 500KV 25 7.62 Over 500KV to 750KV 35 10.67 Over 750KV to 1000KV 45 13.
SkyRider 15 7-16
125 Taylor Parkway Archbold, OH 43502 Phone (419) 445-8915 (800) 537-0540 Fax (419) 445-0367 http://www.biljax.
