2 Accessories Mulching Kit P/N 520144 Reduces lawn clippings to fine nutrient-rich particles that filter down to the soil. LE 33" TRIP BLAD E MOWE R L COMMERCIA Grass Catcher Kit P/N 520142 Easily convert your mower to bag grass and leaves. Transaxle Guard Kit P/N 520155 To protect the transaxle from accidental contact from concrete curbs or other hazards.
5 IN THE INTEREST OF SAFETY BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.” THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY. WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WARNING: DO NOT 12. DO NOT run engine at excessive speeds.
9 GENERAL SAFETY For your safety and the safety of others, these directions should be followed: Do not operate this machine without first reading owner's manual and engine manufacturer's manual. Use of Ear Protection is recommended while operating this machine. Use of Eye and Breathing protection is recommended when using this machine. This cutting machine is capable of amputating hands and feet and throwing objects.
11 ASSEMBLY Read all safety and operating instructions before assembling or starting this unit. PUT OIL IN ENGINE BEFORE STARTING. DISCONNECT SPARK PLUG WIRE BEFORE ASSEMBLING UNIT. Your Billy Goat Mower is shipped from the factory in one crate, completely assembled except for the handles and console assembly. NOTE: All item numbers called out in the assembly, operation, and maintenance sections of this manual can be found on Parts List (pages 15-18). Figure 11-1 1.
12 LITERATURE ASSY P/N 520165 Check Owner's Manual Check 520166 520156 Roll Pin 1/4" x 1" long Qty 1 33" TRIPLE BLADE Literature Checklist ELECTRIC START MODEL Check Warranty Card 400972 Declaration of Conformity 520167 900407 Ty Wrap Qty 4 13 CONTROLS Throttle Control Speed Control 5th gear (Transporting Speed): LIft up on the lever then push to engage in the 5th gear.
15 INSTRUCTION LABELS These labels should be included on your Billy Goat Finish Mower. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels.. WARNING PATENT PENDING 400268 WARNING 890254 STOP ENGINE AND ALLOW T O COOL BEFORE REFUELING. Label Do Not Fill While Engine Is Hot Item 4 Part No.400268 900327 EXPLOSIVE FUEL Label Ear Eye Breathing Item No. 114 Part No. 890254 PART NO.
OPERATION 16 INTENDED USE: This unit is mainly designed for cutting grass. Some overgrown weeds, and taller grass may also be cut. Be sure to inspect work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. Like all mechanical tools, reasonable care must be used when operating machine. Do not operate unit in areas where bystanders may be present. Do not operate if excessive vibration occurs.
16 16.3 OPERATION continued CUTTING HEIGHT ADJUSTMENT CAUTION: DO NOT make cutting height adjustment when engine is running. Cutting height can be adjusted from 1.0" to 3.5" by placing spacers above or below caster spindles. For easiest adjustment change the height on one side at a time.
16 16.5 OPERATION continued PROPULSION HILLSIDE MOWING 16.6 This unit is self-propelled, and is controlled by an operator presence control. To engage the wheel drive, first push down on the BRAKE RELEASE lever on the right side, then lift the operator's DRIVE lever on the right side against operator's handle. The drive is disengaged by releasing the lower lever. (see figure 16-6). Push and hold the Brake lever to free wheel.
MAINTENANCE 17 Use only a qualified mechanic for any adjustments, disassembly or any kind of repair . WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN MACHINE OFF, MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP. DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT. RECONNECT SPARK PLUG WIRE, AND ALL GUARDS BEFORE STARTING ENGINE. Note: Blade, blade brake puck, transaxle brake, and drive belts are normal wear items. These should be inspected on a regular basis and replaced if worn.
17 17.1 MAINTENANCE continued Blade Drive Control Cable Adjustment CABLE ADJUSTMENTS CAUTION: DO NOT make cable adjustment when engine is running. Disconnect spark plug wire before making any adjustments. Brake Adjustment The brake control cable is spring loaded and requires no adjustment; however, the transaxle brake is adjustable. When the mower is in neutral and can be pushed by hand without depressing the brake lever, the transaxle brake needs adjustment.
17 MAINTENANCE 17.4 continued BLADE REMOVAL / SHARPENING 17.5 NOTE: When sharpening the blade it is a good idea to check the balance of the blade. A properly balanced blade will increase life of the bearings and other components. Tools required: ratchet, 3/4” inch socket, torque wrench, adequate support, block to inhibit blade rotation. 1. Disconnect spark plug wire. 2. Support front of unit to allow access to the blades. Note: Unit is heavy. Be sure support is adequate to prevent personal injury. 3.
17 17.5 MAINTENANCE continued BELT REPLACEMENT continued Blade Drive Belt Replacement continued 13. Reinstall the left and right belt guide fingers under the engine base using all fasteners in the exact order they were removed. NOTE: Before installing the fasteners inspect them for wear and replace as necessary. 14. Torque the four engine bolts to 40 ft-lbs. Note: With clutch levers engaged, be sure belt guides do not touch belts after installation. 15.
17 17.6 MAINTENANCE continued BRAKE PUCK REPLACEMENT Tools Required: 5/32” Allen wrench; 3/8” wrench. 1. Remove the spark plug wire. 2. Remove the belt deck cover. 3. Remove the brake spring (A) and control cable spring (B) (see figure 17-10). 4. Remove the blade drive belt (C) from the drive pulley (D). 5. Using a 3/8” wrench and 5/32” allen wrench, remove the nuts from the #10 puck retaining bolts (see figure17-11). 6. Remove the brake puck. 7. Remove the bolts from the puck.
18 PARTS DRAWING FM3300IN ,FM3300INE, FM3300INB, FM3300INEB DECK ASSEMBLY 7 38 127 126 173 172 1 171 126 53 5 169 38 23 42 174 166 168 145 62 170 24 20 46 147 164 165 139 171 65 163 173 155 17 16 41 172 168 2 171 130 167 119 21 175 155 81 127 179 178 151 144 144 151 56 71 144 126 180 5 151 144 87 103 18 35 33 ITEM DESCRIPTION NO. 1 2 5 7 16 17 18 20 21 23 24 33 35 38 41 42 46 53 56 62 65 71 81 87 103 119 BUSHING PIVOT LABEL DANGER FLY LABEL WARNING LABEL HGT.
PARTS DRAWING 18 FM3300IN ,FM3300INE, FM3300INB, FM3300INEB ENGINE ASSEMBLY 183 Battery is not included 123 89 96 40 IV IV III III II I II 104 140 I 4 13 91 144 151 151 147 50 37 83 137 55 178 44 116 51 102 36 151 36 143 148 9 6 58 182 138 143 151 29 120 151 59 86 137 144 125 83 102 49 143 92 144 181 150 144 6 159 93 118 85 90 151 137 111 109 106 ITEM DESCRIPTION NO.
PARTS DRAWING 18 FM3300IN ,FM3300INE, FM3300INB, FM3300INEB DRIVE ASSEMBLY 125 147 70 25 176 57 36 108 129 144 151 142 150 70 TO CONSOLE 105 127 142 143 73 124 BRAKE CABLE 61 132 39 110 150 63 143 54 27 160 141 BELT LAYOUT 101 112 150 157 105 48 48 19 ENGINE PULLEY 150 152 156 132 162 155 26 158 22 155 162 BLADE CLUTCH IDLER PULLEY SPINDLE PULLEY 156 158 160 150 DECK DRIVE PULLEY 110 136 ITEM DESCRIPTION NO.
PARTS DRAWING 18 FM3300IN ,FM3300INE, FM3300INB, FM3300INEB HANDLE ASSEMBLY 74 99 95 150 98 150 100 113 3 134 10 8 15 68 143 14 154 143 75 28 60 150 82 135 123 79 52 121 67 47 114 34 116 150 144 77 143 153 150 143 77 122 135 177 154 76 3 80 143 69 32 150 117 143 113 11 78 30 12 97 150 32 123 66 72 31 121 TO TRANS. ITEM DESCRIPTION NO.
ACCESSORIES 19 19.1 GRASS CATCHER KIT 520144 Purpose: Easily convert your mower to bag grass and leaves. 1 4 10 3 10 2 5 9 11 7 8 6 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 19.2 Part No.
TROUBLESHOOTING Before Requesting Service Review These Suggestions NOTE: For repairs beyond the minor adjustments listed below, contact your nearest authorized service dealer. Problem Possible Cause Solution The engine will not start 1. Engine not properly primed. 2. Out of gasoline or bad or old gasoline. 3. Spark plug wire disconnected. 4. Dirty air cleaner. 5. Blade Clutch is engaged. 1. Prime to choke. 2. Check gasoline. 3. Check for spark with an approved tester. 4.
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