Operating Instructions Self-propelled High-Performance Mower-Conditioner T-yp1/Big M 400 T-yp2/ T-yp3/ T-yp4/ T-yp5/ v>T-yp6T-yp7/ T-yp8/ T-yp9/ T-yp10/ (T-abMsch.Nr: 732 378) T-BestlNr./Order no.: 150 000 123 00 US B-Titelbd/ 29.04.
Table of Contents Pos : 1 /BA/Inhalts verz eichnis @ 0\mod_1196861555655_78.doc @ 15165 1 Table of Contents 1 Table of Contents ................................................................................................................................... 2 2 Foreword ...............................................................................................................................................13 3 4 3.1 Introduction ..............................................................
Table of Contents 5.5.4 Full beam ..................................................................................................................................... 46 5.5.5 Headlamp flasher ......................................................................................................................... 46 5.5.6 Using the operating brake ............................................................................................................ 47 5.6 Switch group roof panel ..............
Table of Contents 5.14.11 5.15 Diagnostics socket / USB connection ...................................................................................... 75 Multi-function lever ........................................................................................................................... 76 5.15.1 5.16 6 Klimatronik / heating ........................................................................................................................ 80 5.16.1 Control and display elements ....
Table of Contents 6.5 Menu 1-1 "Parameters" ................................................................................................................. 114 6.5.1 6.6 Entering parameters .................................................................................................................. 115 Menu 1-2 "Machine setting" ........................................................................................................... 116 6.6.1 Menu 1-3 "Units" ..................................
Table of Contents 6.13 7 6.13.1 Error message ....................................................................................................................... 207 6.13.2 Information message ............................................................................................................. 208 Commissioning ...................................................................................................................................209 7.1 Fitting the guard cloths .................
Table of Contents 9.7 Parking brake ................................................................................................................................. 232 9.8 Switch off the engine ..................................................................................................................... 233 9.9 Switch off the machine ................................................................................................................... 233 9.10 Towing ............................
Table of Contents 11.3 Adjusting the Compensation Springs ............................................................................................ 262 11.3.1 Front mowing unit .................................................................................................................. 263 11.3.2 Lateral Mowing Unit ............................................................................................................... 264 11.4 Adjusting the Tedder Speed ...............................
Table of Contents 12.4.4 Removing the Weiste Triangle ............................................................................................... 294 12.4.5 Attaching the Front Mowing Unit ............................................................................................ 296 12.4.6 Removing the Side Mowing Unit ............................................................................................ 297 12.4.7 Attaching the Lateral Mowing Unit ........................................
Table of Contents 14.11 Angular gearbox ........................................................................................................................ 327 14.11.1 CRI ......................................................................................................................................... 327 14.12 Gearbox for Top Roller Drive (optional) ..................................................................................... 328 14.
Table of Contents 15.8 Air intake and distribution .............................................................................................................. 361 15.8.1 Fresh air fan ........................................................................................................................... 362 15.8.2 Circulation filter ...................................................................................................................... 363 15.9 Windscreen washer system ...........
Table of Contents 17.6.1 MR2 engine control ................................................................................................................ 391 17.6.2 Cab relay PCB ....................................................................................................................... 391 17.6.2.1 17.7 Console Circuit Board .................................................................................................... 392 Console Circuit Board .....................................
Foreword Pos : 3.1 /Ü bers chriften/Ü bersc hriften 1/U-Z/Vor wort @ 0\mod_1195627720123_78.doc @ 982 2 Foreword Pos : 3.2 /Betriebsanl eitung/Vor wort/Sel bstfahrer/Ver ehrter Kunde BiG M 400 @ 0\mod_1195626522451_78.doc @ 925 Dear Customer On buying the Self-Propelled High-Performance Mower-Conditioner Big M 400 you have selected a quality product from KRONE. We are grateful for the confidence you have invested in us in buying this machine.
Introduction Pos : 5.1 /BA/Ei nleitung/Ei nleitung @ 0\mod_1195562498677_78.doc @ 416 3 Introduction These operating instructions contain fundamental instructions. These must be observed in operation and maintenance. For this reason, these operating instructions must be read by operating personnel before commissioning and use, and must be available for easy reference.
Introduction Pos : 5.6 /BA/Ei nleitung/Angaben für Anfrage und Bes tell ungen @ 0\mod_1195565119708_78.doc @ 515 3.
Introduction Pos : 5.9 /Ü bers chriften/Ü bersc hriften 2/K- O/M asc hinenübersic ht @ 0\mod_1195565731130_78.doc @ 555 3.5 Machine overview Pos : 5.10 /BA/Einl eitung/M asc hinenübersic ht/BiG M 400 @ 0\mod_1195565858365_78.doc @ 575 11 10 9 8 7 12 1 2 3 4 13 5 6 BM 400 0210 Fig. 2: 1 2 3 4 5 6 7 8 9 10 11 12 13 Pos : 5.11 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Introduction Pos : 5.12 /BA/Einl eitung/T ec hnnisc he Daten @ 0\mod_1195566374865_78.doc @ 594 3.6 Technical data All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons. Pos : 5.13 /Betri ebs anleitung/Ei nleitung/Tec hnische D aten/Sel bstfahrer/Big M 400/Big M 400 F ahrz eug/M ähwer ke @ 0 \mod_1195566568365_78.doc @ 616 3.6.
Introduction 3.6.2 Technical Data / Big M II CV Mower Working width total/individual {mm} Transport width {mm} Number of cutting discs Number of blade drums Conditioner system Speed of the conditioner [rpm] 3.6.3 Technical Data / Mower BIG M II CRI Working width total/individual {mm} Transport width {mm} Number of cutting discs Number of blade drums Conditioner system Speed of the conditioner [rpm] Pos : 6 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.
Safety Pos : 7.1 /Ü bers chriften/Ü bersc hriften 1/P-T /Sic her hei t @ 0\mod_1195566748646_78.doc @ 635 4 Safety Pos : 7.2 /BA/Sic her heit/Sel bstfahrer/Sicherheit Ei nführ ung Big M 400 @ 0 \mod_1195566889349_78.doc @ 654 4.1 Introduction The Big M 400 Self-Propelled High-Performance Mower-Conditioner is equipped with all the necessary safety devices (protective devices).
Safety Pos : 7.6 /BA/Sic her heit/N achbestellung/ Anbringung Aufkleber @ 0\mod_1195637337107_78.doc @ 1079 4.2.1 Re-Ordering the Adhesive Safety and Information Labels Note Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact"). 4.2.
Safety Pos : 7.10 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Safety Pos : 7.11 /Übersc hriften/Übersc hriften 2/K-O/Lage der Sic herheits aufkleber an der Masc hi ne @ 0\mod_1195634967326_78.doc @ 1020 4.3 Position of the Adhesive Safety Stickers on the Machine Pos : 7.12 /Betri ebs anleitung/Sic her hei t/Aufkl eber/Selbs tfahr er/Big M 400/Sic her hei tsaufkl eber Big M 400 @ 0 \mod_1195569734911_78.doc @ 861 3 1 8 6 7 3 4 7 9 2 4 5 2 2 2 4 5 BM 400 0178 Fig. 3: Left-hand side of the machine 11 8 2 3 6 7 4 10 2 4 5 2 Fig.
Safety 1) Before starting the machine read and observe the operating instructions and safety instructions. 2) When the engine is in operation, keep your distance. Order No. 942,197-1 (8x) Order No. 939 471-1 (1x) 3) While parts are moving, never reach into areas where there is a risk of being crushed. 4) Do not touch any moving parts of the machine. Wait until they have come to a complete stop. Order no. Order no. 942,196-1 (4x) 5) Move guard into position Order no.
Safety 3 1 8 6 7 3 4 7 9 2 4 5 2 2 2 4 5 BM 400 0178 Fig. 5: Left-hand side of the machine 11 8 2 3 6 7 4 10 2 4 5 2 Fig.
Safety 11) 12) Danger of falling! Do not walk on ladder step. Order No. 27 002 715 0 (1x) Pos : 7.13 /Betri ebs anleitung/Sic her hei t/Aufkl eber/Selbs tfahr er/Big M 400/Sic her hei tsaufkl eber Big M 400_U SA @ 1 \mod_1201596794251_78.
Safety 2 4 6 1 3 1 3 6 4 3 1 Fig.
Safety 1) 2) CAUTION DANGER Thrown objects or blade contact can cause serious injury or death. * Stay clear of machine while in operation. * Keep discharge chute and shields in place. * Replace worn or damaged protective skirting. To avoid serious injury or death Read and understand operator ´s manual before operating equipment. Lower implement, stop tractor engine and remove key before leaving operator ´s platform. Keep all shields and guards in place.
Safety Pos : 7.15 /Übersc hriften/Übersc hriften 2/K-O/Lage der allgemeinen Hi nweis aufkleber an der Mas chi ne @ 0\mod_1195635067920_78.doc @ 1039 4.4 Position of the General Information Labels on the Machine Pos : 7.16 /Betri ebs anleitung/Sic her hei t/Aufkl eber/Selbs tfahr er/Big M 400/Aufstellung Hinweis aufkleber Big M 400 Seite 1 @ 0 \mod_1195628093435_78.
Safety 1) 2) 3) 4) 139-888 27,002,3920 (2x) lg.=16000 mm beige 942,301 0 (1x) lg.= 775 mm beige 5) 942,134 0 (1x) 10) 942 012-1 939 567 1 (x) 942,012 1 (4x) 6) 7) 8) 1.2 bar 942 3780 (4x) 1,2 bar 942,3770 (2x) 1.6 bar 939 451 1 939 145 1 (40 km/h) (3x) 939,218 1 (25 km/h) (3x) 924 634 0 (6x) side light 14) 15) 27 002 393 0 (2x) lg.=1250 mm (green) 27 002 394 0 (4x) lg.=550 mm (beige) 27 002 395 0 (3x) lg.
Safety 2 4 1 3 BM 400 0181 Fig.
Safety 1) 2) 60 3) 942 573 0 (1x) 942 570 -0 942 570 0 (1x) 942 571 -0 942 571 0 (1x) 5) 116 12V / 24 V 24 V 942 573 -0 4) 942 574 0 (1) 6) 942 481 (1) 942 427 0 (0) Pos : 7.18 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Safety Pos : 7.19 /BA/Sicher heit/Ei nführ ungstext Kennz eic hnung von Hi nwei sen i n der Betriebsanl eitung @ 0 \mod_1195637804826_78.doc @ 1098 4.4.1 Identifying Symbols in the Operating Instructions The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign: Pos : 7.20 /BA/Sicher heit/Kennz eic hnung der Gefahr enhi nweis e @ 0\mod_1195567454333_78.doc @ 693 4.
Cabin Pos : 9.1 /Ü bers chriften/Ü bersc hriften 1/K- O/Kabine @ 0\mod_1195650476560_78.doc @ 1556 5 Cabin Pos : 9.2 /BA/Kabi ne/Aufstiegsl eiter zur Fahrer kabi ne @ 0 \mod_1195647599076_78.doc @ 1499 5.1 Ladder to driver's cabin Danger! Access to cab Effect: Danger to life or serious injuries. • • It is impermissible to carry passengers on ladder steps or platforms. • Always make certain the ladders are clean. Take special care that no grease or other slippery materials accumulates on the ladders.
Cabin Pos : 9.5 /Ü bers chriften/Ü bersc hriften 2/K- O/Kabinentür öffnen @ 0\mod_1195650425029_78.doc @ 1537 5.2 Opening the cabin door Pos : 9.6 /BA/Kabi ne/T ür Öffnen von innen/außen @ 0\mod_1195651571638_78.doc @ 1633 1 BM 400 0182 Fig. 11: • From the outside: Use the door key to unlock the door lock (1); press in the button (1) and open the door. 1 BM 400 0183 Fig. 12: Pos : 9.7 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.8 /Ü bers chriften/Ü bersc hriften 2/A- E/Bedienungs elemente @ 0\mod_1195651806826_78.doc @ 1652 5.3 Operators controls Pos : 9.9 /Ü bers chriften/Ü bersc hriften 3/U-Z/Ü bersic ht @ 0\mod_1195651857513_78.doc @ 1671 5.3.1 Overview Pos : 9.10 /BA/Kabi ne/Bedi enel emente Ü bersic ht Big M 400 @ 0\mod_1195651896076_78.doc @ 1690 12 5 10 11 9 6 3 4 7 1 8 2 BM 400 0001 Fig. 13: Pos : 9.11 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.12 /BA/Kabi ne/Luft- Komfort- Sitz @ 0\mod_1195652145685_78.doc @ 1709 5.4 Air comfort seat Danger! Brief distraction Effect: Danger to life, injuries or damage to the machine. • The driver’s seat must only be adjusted when the machine is stopped. 10 1 2 8 3 9 4 5 6 7 BX500010 Fig. 14: The air-cushioned comfort seat (1) can be individually adapted to the requirements of the driver.
Cabin Horizontal suspension The shock load in direction of travel through the driver‟s seat (1) is cushioned better by the horizontal suspension. • Swing the lever (5) to the front - the horizontal suspension is active; swing the lever (5) back – the horizontal suspension is switched off. Longitudinal adjustment • Pull the locking lever (4) up, and push the driver‟s seat (1) forward or backward into the requested position.
Cabin 5.4.1 Setting the left armrest 8 11 BX100520 Fig. 15: • • • 5.4.2 Tilt the armrest (8) up or down as requested. Remove the cover cap (1) to adjust the height of the armrest. Undo the hexagon nut; move the armrest into the requested position and tighten the hexagon nut again. Press the cover cap (11) onto the hexagon nut again. Right armrest 1 2 BX500011 Fig. 16: The right armrest (1) and the multi-function lever are one unit.
Cabin 5.4.3 Storage compartment for first-aid kit/operating instructions 1 2 BX100280 Fig. 17: The storage compartment for the first-aid kit and the operating instructions (2) are located below the front of the driver‟s seat (1). Pos : 9.13 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.14 /BA/Kabi ne/Beifahr ersitz @ 0\mod_1195653672888_78.doc @ 1728 5.4.4 Passenger seat Danger! Hindrance to driver in the cab Effect: Danger to life, injuries or damage to the machine. • Other than the driver, only one other person is permitted on the passenger’s seat in the cab during work and transport travel. 1 BX100290 Fig. 18: Folding down the passenger‟s seat (1). Pos : 9.15 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.16 /BA/Kabi ne/Notaussti eg @ 0\mod_1195653995248_78.doc @ 1747 5.4.5 Emergency exit b a 1 2 1 c d 1 2 3 BM 400 0171 Fig. 19: In case of an emergency, the side window on the RH side in the direction of travel, next to the driver's seat, can be opened as an exit door. To do this: Pos : 9.17 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 • • • • Swivel the lever (1) upward. Press the lever (1) outwards and open the side window (2) slightly.
Cabin Pos : 9.18 /BA/Kabi ne/Diagnos estec kdose – M otor @ 0\mod_1195654116482_78.doc @ 1766 5.4.6 Diagnosis socket - motor 1 BM 400 0173 Fig. 20: The diagnostics socket (1) for the engine is located in the driver's cab on the bottom right in the switch panel next to the driver's seat in the direction of travel. Pos : 9.19 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.20 /BA/Kabi ne/Lenksäul e und F ußpedal e @ 0\mod_1195655010107_78.doc @ 1804 5.5 Steering column and foot pedals 3 5 1 6 2 4 8 10 11 BM 400 0016 Fig.
Cabin 5.5.1 Steering column adjustment Danger! Loss of control over the machine Effect: Danger to life, injuries or damage to the machine. • Adjust the steering column only when the machine is at a standstill. • The steering column (1) is held in vertical position by spring pressure. Before actuating the pedal (2), hold the steering wheel with both hands. 1 3 2 BX100300 Fig.
Cabin 5.5.2 Horn 1 BX100210 Fig. 23: • 5.5.3 When the push-button (1) is pressed, the horn is sounded. Indicator switch 1 2 BX100213 Fig. 24: Note In road traffic the change of travelling direction is indicated by a flashing light. • Switch (1) forward – right indicator • Switch (1) backward – left indicator • Set the switch to neutral position by hand. The indicator pilot lamp (2) will light up when the indicator has been switched on.
Cabin 5.5.4 Full beam 1 2 BX100212 Fig. 25: Note High beam only when dipped beam is turned on. Turn off high beam when a vehicle is approaching from the opposite direction. • Switching high beam on – press lever (1) down. • Switching high beam off – press lever (1) up. When high beam is switched on, the blue pilot lamp (2) will be lit. 5.5.5 Headlamp flasher BX200040 Fig. 26: Pos : 9.21 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 46 • Pull the headlamp flasher lever (1) up.
Cabin Pos : 9.22 /BA/Kabi ne/Betriebs brems e betätigen @ 0\mod_1195656710279_78.doc @ 1823 5.5.6 Using the operating brake In road traffic Danger! Function of service brake is limited. Effect: Danger to life, injuries or damage to the machine. • Check the brake function before starting every trip. 1 BM 400 0017 Fig. 27: Pos : 9.23 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.24.1 /Betri ebs anleitung/Kabi ne/Beleuc htung/Sc hal tergruppe D ac hkons ole @ 0\mod_1195658356216_78.doc @ 1861 5.6 Switch group roof panel 2 7 4 5 9 Fig. 28: 12 13 14 15 16 17 18 19 20 21 Pos : 9.24.2 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.24.3 /Übersc hriften/Übersc hriften 2/A-E/Beleuc htung @ 0\mod_1195658399935_78.doc @ 1881 5.7 Lighting Pos : 9.24.4 /Übersc hriften/Übersc hriften 3/U-Z /Übersic ht @ 0\mod_1195651857513_78.doc @ 1671 5.7.1 Overview Pos : 9.24.5 /Betri ebs anleitung/Kabi ne/Beleuc htung/Beleuchtung Ü bersic ht @ 0\mod_1195658459795_78.doc @ 1900 6 4 7 8 8 7 2 4 3 1 3 5 9 9 10 13 12 10 a b c 12 11 12 BM 400 0187 Fig. 29: 1 2 3 4 5 6 7 8 9 10 11 12 Pos : 9.24.
Cabin Pos : 9.24.7 /Betri ebs anleitung/Kabi ne/Beleuc htung/Blinker, Warnblinkanlag e und Bremslic ht @ 0\mod_1195658983248_78.doc @ 1921 5.7.2 Indicator, hazard warning flasher and brake light Note In road traffic the change of travelling direction is indicated by a flashing light. 12a 12b 10 10 BM 400 0184 Fig. 30: 5.7.2.1 Switching on the indicator • 5.7.2.2 Actuate the direction indicator on the steering wheel; the indicators (10, 12b) will flash on one side (right/left).
Cabin Pos : 9.24.9 /Betri ebs anleitung/Kabi ne/Beleuc htung/St andlic ht / Abblendlic ht @ 0\mod_1195659623826_78.doc @ 1959 5.7.3 Side light/dipped beam Fig. 32: The rocker switch (1) for the parking light and the dipped beam is located in the roof panel switch group. The switch has three positions: I - Off II - Parking light III – Dipped beam 5.7.3.1 Switching on the parking light 1 9 12c BM 400 0188 Fig.
Cabin 5.7.3.2 Switching on the dipped beam 1 11 7 7 9 12c BM 400 0189 Fig. 34: • Set the rocker switch (1) to position III. When dipped beam is turned on, the following are lit: 7 9 11 12c Dipped beam Front parking light Licence plate lamp Tail light Note The dipped beam can be switched on only when the ignition has been switched on. Pos : 9.24.10 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.24.11 /Betriebs anl eitung/Kabine/Beleuchtung/Arbeitssc heinwerfer @ 0\mod_1195660300091_78.doc @ 1985 5.7.4 Working floodlights 2 4 I II Fig. 35: The rocker switch (1,2,3,4) for the working floodlights is located in the roof panel switch group.
Cabin 5.7.4.1 Working floodlights "down the side and at the right/left mowing units" 1 1 I 2 II 3 3 BM 400 0190 Fig. 36: The two working floodlights (1,3) can be switched on only when the parking light is switched on. • Set the rocker switch (1) to position II: When the rocker switch (1) is turned on, the following are lit: 1 Working floodlights for mowing unit right 2 Working floodlights for mowing unit left 3 Working floodlights, side lower 5.7.4.
Cabin 5.7.4.3 “Bottom front” working floodlight 3 I II 4 4 BM 400 0192 Fig. 38: • Set the rocker switch (3) to position II: When the rocker switch (3) is turned on, the following are lit: 4 5.7.4.4 Working floodlight front (right and left) Working floodlight "rear" 4 5 I II BM 400 0193 Fig.
Cabin 5.7.5 Allround lights (optional) 13 1 BM 400 0125 Fig. 40: Option depends on user’s country In some countries the allround lights must be switched on in road traffic. Switch on the allround lights (13) The switch (1) for the allround lights is located in the roof panel switch group. • 56 Actuate the rocker switch (1). The orange pilot lamp in the switch (1) will light up.
Cabin 5.7.6 Interior lighting 3 I 0 II 4 1 2 BM 400 0145 Fig. 41: The interior lighting control (1) is located on the cab roof. It consists of a 3-level switch. Overview: I= 0= II = Continuous lighting Lighting off Delayed switch-off (after ignition stage II is turned off, interior lighting will stay on for the amount of time set on time relay (2)) The time for switch-off delay can be adjusted with the time relay (2). To do this: • • Open the cover on the left next to the driver‟s seat.
Cabin 5.7.7 Spotlight 1 BMII-338 Fig. 42: The spotlight (1) is on the cab roof. Pos : 9.25 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 58 • The spotlight can be turned on and off at any time by activating the switch built into it.
Cabin Pos : 9.26.1 /Betri ebs anleitung/Kabi ne/Spieg el/Auß enspi egel @ 0\mod_1195710656280_78.doc @ 2005 5.8 Outside mirrors Danger! Impaired vision Effect: Danger to life, injuries or damage to the machine. • 5.8.1 Before starting to drive, adjust the mirror so that the rear driving area is fully visible. Left outside mirror 1 BM 400 0194 Fig. 43: Pos : 9.26.2 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 • Adjust the left outside mirror (1) manually.
Cabin Pos : 9.26.3 /Betri ebs anleitung/Kabi ne/Spieg el/Rechter Außens piegel und Anfahrspi egel @ 0 \mod_1195711324608_78.doc @ 2024 5.8.2 Right outside mirror and anti-collision mirror 2 1 3 BM 400 0146 Fig. 44: The right outside mirror (1) and the anti-collision mirror (2) are electrically adjustable. The switch (3) is located in the roof panel.
Cabin Pos : 9.26.5 /Betri ebs anleitung/Kabi ne/Spieg el/Innenspi egel @ 0\mod_1195711607577_78.doc @ 2043 5.9 Inside mirror BMII-197 Fig. 45: Adjust the inside mirror manually. Adjust the inside mirror according to requirements. Pos : 9.27 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.28 /BA/Kabi ne/Sonnenblende @ 0\mod_1195712512374_78.doc @ 2081 5.10 Sun blind 1 BMII-196 Fig. 46: Adjust the sun blind according to requirements. Pos : 9.29 /BA/Kabi ne/Frontsc heibenwis cher @ 0 \mod_1195712885140_78.doc @ 2100 5.11 Windshield wipers Fig. 47: The rocker switch (1) for the windshield wipers is located in the roof panel. The switch has three positions: I - Off II - Interval III - Continuous operation Switching on the windshield wipers • Pos : 9.
Cabin Pos : 9.31 /BA/Kabi ne/Sc heibenwasc hanl age – Fr ontsc hei be @ 0\mod_1195713188280_78.doc @ 2119 5.12 Washer system - windshield Fig. 48: The rocker switch (1) for the windshield washer system is located in the roof panel. Switching on the windshield washer system Pos : 9.32 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 • Actuate the rocker switch (1).
Cabin Pos : 9.33.1 /Betri ebs anleitung/Kabi ne/Sc halterkons ole/Sc halter kons ol e @ 0 \mod_1195717034537_78.doc @ 2164 5.13 Switch panel 2 3 4 5 6 1 Fig. 49: Pos : 9.33.2 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.33.3 /Betri ebs anleitung/Kabi ne/Sc halterko ns ole/Kons olensc halter und Kontrollleuc hten @ 0\mod_1195717338990_78.doc @ 2183 5.14 Panel switches and pilot lamps 1 2 3 8 9 4 5 6 7 BM 400 0005 Fig. 50: Pos : 9.33.4 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.33.5 /Betri ebs anleitung/Kabi ne/Sc halterkons ole/Betätigung Freigabeschalter @ 0 \mod_1195717535303_78.doc @ 2202 5.14.1 Actuating release switches 1 1 2 BX 400 0006 Fig. 51: Note Locked release switch Effect: Release switches cannot be activated. • Pos : 9.33.6 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 66 To actuate the release switches (1), push the lock (2) forward and press the release switch.
Cabin Pos : 9.33.7 /Übersc hriften/Übersc hriften 3/F-J/Freigabesc halter Straße/Fel d @ 0\mod_1196320452967_78.doc @ 6351 5.14.2 Release switch – road/field Pos : 9.33.8 /BA/Sicherheit/Gefahr enhinweis e/Stellung Freigabeschalter bei Str aßenfahr t @ 0\mod_1196320338201_78.doc @ 6332 Danger! Release switches for road travel not in position (I) "Road travel" Effect: Danger to life or serious injuries. • The road/field release switch must be in position "I" for road travel.
Cabin Pos : 9.33.11 /Betriebs anl eitung/Kabine/Sc hal ter konsol e/Freig abesc hal ter Autopilot / -opti onal @ 0\mod_1195717962350_78.doc @ 2240 5.14.3 Autopilot release switch / - optional 1 II I BM 400 0009 Fig. 53: Actuating the autopilot release switch (1) releases the autopilot function.
Cabin Pos : 9.33.13 /Betriebs anl eitung/Kabine/Sc hal ter konsol e/Freig abesc hal ter F es tstellbrems e @ 0\mod_1195718259850_78.doc @ 2259 5.14.4 Release switch - holding brake II 1 I BM 400 0008 Fig. 54: Note Parking brake engaged Effect: Brake overheating • Do not drive with the parking brake engaged. • The holding brake is applied automatically when the ignition is switched off. Pos : 9.33.14 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.33.15 /Ü berschriften/Ü berschriften 3/F-J/Freigabes chalter F ahr antrieb @ 0\mod_1196319179092_78.doc @ 6293 5.14.5 Release switch travelling gear Pos : 9.33.16 /BA/Sic herheit/Gefahrenhinweise/Ung ewolltes beweg en der Maschi ne @ 0 \mod_1196319463264_78.doc @ 6313 Danger! Unintentional movement of the machine Effect: Danger to life, injuries or damage to the machine.
Cabin Pos : 9.33.19 /Betriebs anl eitung/Kabine/Sc hal ter konsol e/T aste Achstrennung @ 0 \mod_1195722759115_78.doc @ 2297 5.14.6 Axle separation key 1 BM 400 0011 Fig. 56: Actuating the axle separation key switches axle separation on or off. Note Axle separation does not turn on • Axle separation can only be activated in drive level 1 (field mode). • When activating the axle separation, the maximum top speed is 14 km/h (instead of 19 km/h). • Pos : 9.33.
Cabin Pos : 9.33.21 /Betriebs anl eitung/Kabine/Sc hal ter konsol e/Kontr ollleuc hte M otorstörung /La dekontr ollleuchte @ 0\mod_1195723288303_78.doc @ 2317 5.14.7 Engine failure pilot lamp Caution! "Engine failure" pilot lamp (1) is lit Effect: Damages to the machine • Switch off engine immediately. • Rectify the fault. 1 2 BM 400 0012 Fig. 57: 5.14.
Cabin Pos : 9.33.23 /Betriebs anl eitung /Kabine/Sc hal ter konsol e/Z ündsc hloss @ 0\mod_1195724199693_78.doc @ 2336 5.14.9 Ignition lock 1 BM 400 0013 Fig. 58: The ignition lock (1) has four positions: 0 - Off I- Electric circuit for electronics is switched on II The ignition is switched on III - Start position Pos : 9.33.24 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.33.25 /Betriebs anl eitung/Kabine/Sc hal ter konsol e/Zigar ettenanz ünder / 12 V Stec kdos e @ 0\mod_1195725058068_78.doc @ 2355 5.14.10 Cigarette lighter / 12-V socket Caution! Hot cigarette lighter! Effect: Burns • Only hold the hot cigarette lighter by the handle. • Never hold onto the cigarette lighter (1) when it is pushed in. 1 2 BM 400 0014 Fig. 59: Press the cigarette lighter (1) in; when the required temperature is reached the insert will come out by itself.
Cabin Pos : 9.33.27 /Betriebs anl eitung/Kabine/Sc hal ter konsol e/Diag noses tec kdos e / USB-Ansc hluss @ 0\mod_1195725557209_78.doc @ 2374 5.14.11 Diagnostics socket / USB connection 1 2 BM 400 0015 Fig. 60: Pos : 9.34 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.35.1 /Betri ebs anleitung/Kabi ne/Multi funkti onshebel/M ultifunktions hebel @ 0 \mod_1195727312881_78.doc @ 2414 5.15 Multi-function lever 3 1 6 7 10 11 2 23 15 4 5 22 8 13 14 9 17 18 16 12 19 20 21 BM 400 0003 Fig.
Cabin 11 12 13 14 15 16 17 18 19 20 21 22 23 Lower front mower Additional function for keys "4 to 7" Switching between semi-automatic and automatic LED lit semi-automatic active LED not lit automatic active Actuation key for travelling gear Selector switch – acceleration ramp Additional function: Mowing units - release Activation key for Autopilot (optional) In Field mode only: Increase engine speed inching until nominal speed is reached In Field mode only: Switch from nominal speed to idle speed and vice
Cabin Pos : 9.35.3 /Betri ebs anleitung/Kabi ne/Multi funkti onshebel/M ultifunktions hebel (For tsetzung) @ 0 \mod_1195727857584_78.doc @ 2433 5.15.1 Multi-function lever (continued) E F G D H J K L M 23 15 17 16 A B C BM 400 0133 Fig.
Cabin GHJKLM- without key (17) pressed, switch off left mower drive with key (17) pressed, switch on left mower drive Central position without key (17) pressed, switch off right mower drive with key (17) pressed, switch on right mower drive without key (17) pressed, switch off front mower drive with key (17) pressed, switch on front mower drive Central position without key (17) pressed, switch off all mower drives with key (17) pressed, switch on all mower drives Pos : 9.
Cabin Pos : 9.37.1 /Betri ebs anleitung/Kabi ne/Kli maanlag e/H eizung/Kli matroni k / H eizung Übersic ht @ 0\mod_1195728661475_78.doc @ 2453 5.16 Klimatronik / heating 5.16.1 Control and display elements The Klimatronik is a control unit for air conditioning and heating systems in modern vehicle cabs. The driver‟s work is made easier through clear, intuitive control of all tasks and optimum climate control in the driver‟s cab.
Cabin LCD function of LCD display Pos : 9.37.2 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.37.3 /Betri ebs anleitung/Kabi ne/Kli maanlag e/H eizung/Anlag e einsc halten @ 0\mod_1195729216365_78.doc @ 2491 5.16.2 Operation 5.16.3 Switching on the System Fig. 64: Press the key Note After the system is switched on, the control unit performs a self test and the software version is displayed for about 5 seconds, for example: Then the operating hours of the air conditioning system are displayed for 5 seconds (for example 6 operating hours).
Cabin Pos : 9.37.6 /Betri ebs anleitung/Kabi ne/Kli maanlag e/H eizung/Kli mabetrieb Ein- / Ausschalten @ 0\mod_1195730018068_78.doc @ 2529 5.16.5 Switch air conditioning On / Off Fig. 66: You can switch on the air conditioning with the Air conditioning is now turned on; icon key. indicates air conditioning. The compressor is turned on by the control unit if necessary. Pressing the icon disappears. key again turns off air conditioning (compressor is deactivated). The Pos : 9.37.
Cabin Pos : 9.37.8 /Betri ebs anleitung/Kabi ne/Kli maanlag e/H eizung/REH EAT - Betri eb Ei n- / Aussc hal ten @ 0\mod_1195733396084_78.doc @ 2548 5.16.6 Switch REHEAT mode On / Off Fig. 67: REHEAT mode = (demoisturising the cab air) Switch on REHEAT mode with the key. The display appears like this: REHEAT mode is now turned on. The icon indicates REHEAT mode. Note The compressor is permanently turned on. The evaporator fan speed is raised to 100%.
Cabin Pos : 9.37.10 /Betriebs anl eitung/Kabine/Kli maanl age/Heiz ung/M anuelles Ei nstellen der Ver dampferlüfterdr ehz ahl @ 0\mod_1195733653506_78.doc @ 2567 5.16.7 Manual setting of evaporator fan speed Fig. 68: Switch on manual evaporator fan speed with the key. The manual setting for fan speed is now active. The currently set fan speed appears in bar (full bar display = 100%). The AUTO icon no longer appears. display Fan flashes for 5 seconds.
Cabin Pos : 9.37.12 /Betriebs anl eitung/Kabine/Kli maanl age/Heiz ung/U mschalten der T emperatur anzeige in ° F ahr enheit @ 0\mod_1195734049209_78.doc @ 2586 5.16.8 Switching the Temperature Display to ° Fahrenheit 8 Fig. 69: The current set-point temperature is shown in ° Celsius. Press and hold the covered key (8) and press the Fahrenheit. key as well. The display switches to ° The current set-point temperature is shown in ° Fahrenheit. Pressing the (8) key and Pos : 9.37.
Cabin Pos : 9.37.14 /Betriebs anl eitung/Kabine/Kli maanl age/Heiz ung/Anzeig e von Störungen i m Dis pl ay @ 0\mod_1195734281959_78.doc @ 2605 5.16.9 Showing Faults in the Display Error code (F0)´ Fig. 70: Error in room temperature sensor is indicated by flashing indicator (F0). Note The control unit has recorded an error in the room temperature sensor. Controller is no longer ready for operation.
Cabin Error code (FI) Fig. 71: Error in blow-out temperature sensor is indicated by flashing indicator (F1). Note The control unit has recorded an error in the blow-out temperature sensor. The control is no longer ready for operation. Cause of sensor fault: Short circuit or interruption in sensor line, plug connection on the sensor or control unit , temperature sensor defective. The controller will not be ready for operation again until the error is eliminated. Then the sensor fault no longer appears.
Cabin Pos : 9.39 /BA/Kabi ne/Verstellbare Lüftdüsen @ 0\mod_1195735466631_78.doc @ 2625 5.17 Adjustable air jets C C A/B A/B BMII-200 Fig. 72: A Knurled wheel to control the amount of air B Adjustment of the louvers C Air slots Note Set the louvers in such a way that the panes do not mist up. Pos : 9.40 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 9.41 /BA/Kabi ne/Radioeinbau @ 0\mod_1195735722428_78.doc @ 2644 5.18 Radio 1 BM 400 0215 Fig. 73: 1 ISO compartment for radio Note Telephones and radio equipment not connected to the outside antenna may lead to functional troubles in the vehicle's electronic system, thus jeopardising the operational safety of the vehicle. Pos : 10 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.
Cabin Pos : 11 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.
Info centre "EasyTouch" Pos : 12.1 /Übersc hriften/Übersc hriften 1/F-J/Info-Center „Eas yT ouch“ @ 0\mod_1195737815318_78.doc @ 2663 6 Info centre "EasyTouch" Pos : 12.2 /Übersc hriften/Übersc hriften 3/U-Z/Übersic ht @ 0\mod_1195651857513_78.doc @ 1671 6.1.1 Overview Pos : 12.3 /BA/Info-C enter/Big M 400/Info-Center Eas y T ouch Übersic ht @ 0\mod_1195737934803_78.doc @ 2682 I II III IV V BM 400 0099 Fig. 74: Pos : 12.4 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Info centre "EasyTouch" Pos : 12.5 /BA/Info-C enter/Big M 400/Allgemei ne Besc hrei bung der T asten_Dr ehpoti_M enütas te @ 0\mod_1195738501881_78.doc @ 2701 2 IV V B C 5 6 7 8 1 BM 400 0101 D BM 400 0100 Fig. 75: The Info Centre informs you about the current actions and the current operating condition of the machine. You can use the Info Centre to make settings for the machine and start or stop actions.
Info centre "EasyTouch" Pos : 12.7.1 /BA/Info-C enter/Big M 400/Bes chr eibung Infober eic he/Dis pl ay Bes chr eibung @ 0\mod_1195739127068_78.doc @ 2740 I II IV III VI V B C 5 6 7 8 D BM 400 0114 Fig. 76: Display (screen display) The display is divided up into the following sections: Status line (I): • Time, number of errors, status display of mowing units Information section: • • • • Pos : 12.7.
Info centre "EasyTouch" Pos : 12.7.4 /BA/Info-C enter/Big M 400/Bes chr eibung Infober eic he/Statusz eile @ 0\mod_1195740052740_78.doc @ 2785 6.2.1 Status line (I) I 15:36 1 B C 5 6 7 8 D BM 400 0102 Fig. 78: = Error – at least one error occurred. The number of errors present appears before the icon. = Central lubrication (lit briefly when switching from Road basic screen to Field basic screen).
Info centre "EasyTouch" Pos : 12.7.6 /BA/Info-C enter/Big M 400/Bes chr eibung Infober eic he/Infobereic h M otordaten @ 0\mod_1195795736848_78.doc @ 2805 6.2.2 Motor data (II) information section II UPM 1080 0 20 40 60 80 100 100 75 5 6 7 8 50 25 0 70°C B C D BM 400 0115 Fig.
Info centre "EasyTouch" Pos : 12.7.8 /BA/Info-C enter/Big M 400/Bes chr eibung Infober eic he/Infobereic h F ahr antriebsdaten @ 0\mod_1195796824348_78.doc @ 2843 6.2.3 Information section of the travelling gear data (III) 0 0.0 III 4 B km/h C N 5 6 7 8 D BM 400 0116 Fig. 80: Cruise control active; the number after the icon is the saved speed for Tempomat operation in km/h.
Info centre "EasyTouch" Pos : 12.7.10 /BA/Info-Center/Big M 400/Besc hrei bung Infoberei che/Infober eich Ei nstellungen @ 0\mod_1195800021723_78.doc @ 2862 6.2.4 Information section of settings (IV and V) I II IV III VI V B C 5 6 7 8 D BM 400 0114 Fig. 81: (see Chapter "Settings"). Pos : 12.7.11 /BA/Info-Center/Big M 400/Besc hrei bung Infoberei che/Infober eich Antriebs daten @ 0\mod_1195801418567_78.doc @ 2886 6.2.
Info centre "EasyTouch" Pos : 12.9.1 /BA/ Info-C enter/Big M 400/Schnellzugrifftasten/Schnellzugrifftasten am Gr undbild @ 0\mod_1195803032020_78.doc @ 2907 6.3 Quick Access Keys in the Basic Screen The quick access keys can be used to perform functions directly from the basic screen or to bring up the appropriate submenu. Pos : 12.9.2 /BA/Info-C enter/Big M 400/Schnellzugrifftasten/U mkehrl üfter @ 0\mod_1195803239723_78.doc @ 2945 6.3.
Info centre "EasyTouch" Pos : 12.9.4 /BA/Info-C enter/Big M 400/Schnellzugrifftasten/H ydraulisc h einstellbare Schnitthöhe @ 0\mod_1197453377811_78.doc @ 23215 6.3.2 Quick access "Hydraulically adjustable cutting height" (optional) 1 2 B C 5 6 7 8 3 D B C Appears only in basic screen "Field mode". • Activating the or key brings up hydraulically adjustable cutting height. Submenu "Hydraulically adjustable cutting height" appears.
Info centre "EasyTouch" Activating keys 1-8 sets the inclination of the mowing units. 1 2 3 B C 5 6 7 8 D BM 400 0106 Fig. 85: 12 34 Inclination Mowing units lateral left Front mowing unit Mowing units lateral right Mowing unit all reduce Key 5 Key Key Key 7 increase Key 6 Key Key Key 8 Note If All Mowing Units is selected, the inclination for the front mowing unit is set first. Then the lateral mowing units are automatically adjusted to the value of the front mowing unit.
Info centre "EasyTouch" Pos : 12.9.6 /BA/Info-C enter/Big M 400/Schnellzugrifftasten/H ydraulisc h einstellbare s eitliche F eder entlas tung @ 0\mod_1195808182348_78.doc @ 2983 6.3.3 Quick access "Hydraulically adjustable lateral spring compensation" (ground pressure) (optional) Appears only in basic screen "Field mode" Lateral spring compensation can be used to adjust the ground pressure of the lateral mowing units to local conditions.
Info centre "EasyTouch" Note Different lateral mower weights for mowing units with roller conditioner and swath grouping (BSS) Effect: Different group pressure. With option "Mowing units with roller conditioner and swath grouping", the weight of the right mowing unit is greater than the weight of the left mowing unit. This is caused by the movement of the drive. Accordingly the compensation pressure must be set about 5 bar higher for the right mowing unit. 1 2 3 B C 5 6 7 8 D BM 400 0107 Fig.
Info centre "EasyTouch" Pos : 12.9.8 /BA/Info-C enter/Big M 400/Schnellzugrifftasten/Kundendaten-Zähler @ 0\mod_1195809546770_78.doc @ 3002 6.3.4 Quick access "Customer Data Counter" 1 5 6 5 6 7 8 7 8 4 B C 2 D 3 B C D BM 400 0117 BM 400 0108 Fig. 88: Appears in basic screen "Road mode and field mode" • Activating the Customer record (1) B B key under softkey brings up the customer counter.
Info centre "EasyTouch" Pos : 12.9.10 /BA/Info-Center/Big M 400/Sc hnellz ugrifftasten/Kundendatens atz (1) ändern bz w. neuanl egen @ 0\mod_1195812615145_78.doc @ 3025 6.3.5 Changing a customer record (1) or creating a new one 1 B C 2 D 5 6 7 8 BM4000109 Fig. 89: A total of 30 customer records can be created. Select the customer record you want to modify; select a free customer record to create a new entry with the • • • and keys.
Info centre "EasyTouch" Pos : 12.9.12 /BA/Info-Center/Big M 400/Sc hnellz ugrifftasten/Zähl er ei n- bz w. aussc halten @ 0\mod_1195813794989_78.doc @ 3044 6.3.5.1 Switching the counter on or off B C D 5 6 7 8 BM 400 0110 Fig. 90: 5 • Use the • Activating the • Pressing the Pos : 12.9.13 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 106 and B 6 keys to turn the counter on and off . key brings up the basic screen.
Info centre "EasyTouch" Pos : 12.9.14 /BA/Info-Center/Big M 400/Sc hnellz ugrifftasten/Kundenzähler l ösc hen @ 0\mod_1195814406786_78.doc @ 3063 6.3.5.2 Deleting the customer counter B C D 5 6 7 8 BM 400 0110 Fig. 91: Pressing the 10 C key under the softkey deletes the counters of the selected area in the selected customer record (in the example shown here, the tenth area). Note Repeat deletion of the counters for each previously created cultivated area as necessary. 6.3.5.
Info centre "EasyTouch" Pos : 12.9.16 /BA/Info-Center/Big M 400/Sc hnellz ugrifftasten/H ydraulische Ac hsfederung Straß enfahrt @ 0\mod_1196055253118_78.doc @ 3085 6.3.6 Quick access "Hydraulic axle suspension" 6.3.6.1 From the "Road travel" basic screen 15:36 1 0 UPM km/h 840 0.0 0 20 40 60 80 4 100 100 N 75 5 6 7 8 50 25 70°C 0 B C D BM 400 0104 Fig. 92: When travelling on public roads, the front axle must be lowered to reach a transport height of max. 4 m. • Pos : 12.9.
Info centre "EasyTouch" Pos : 12.9.18 /BA/Info-Center/Big M 400/Sc hnellz ugrifftasten/H ydraulische Ac hsfederung Gr undbild @ 0\mod_1196055623884_78.doc @ 3104 6.3.6.2 From the "Field mode" basic screen B C 5 6 5 6 7 8 7 8 D B C D BM 400 0103 BM 400 0111 Fig. 93: • Activating the C key brings up the "Hydraulic axle suspension" submenu. The "Hydraulic axle suspension" menu appears. • Activating the • Activating the • Activating the • Pos : 12.9.
Info centre "EasyTouch" Pos : 12.9.20 /BA/Info-Center/Big M 400/Sc hnellz ugrifftasten/Ei nstellungen M asc hine @ 0\mod_1196058055462_78.doc @ 3123 6.3.7 Quick access "Machine settings" 15:36 1 0 UPM km/h 840 0.0 0 20 40 60 80 4 100 100 N 75 5 6 5 6 7 8 7 8 50 25 70°C 0 B C D B C BM 400 0104 Fig. 94: Appears in basic screen "Road mode and field mode" • Activating the D key brings up menu level "Machine setting". The "Machine settings" menu appears.
Info centre "EasyTouch" Pos : 12.11 /BA/Info-Center/Big M 400/Menüebene Kurz überblic k @ 0\mod_1196058202275_78.doc @ 3142 6.4 Menu Level 6.4.1 Short overview 1-1 1 1-1-10 1-2 2 1-1-13 1-3 3 3-1 1-4 3-4 1-5 1-5-1 1-6 1-5-2 4 4-1 4-1-1 4-2 4-3 4-4 4-4-1 4-4-2 4-4-3 4-1-3 4-1-14 4-1-4 4-1-15 4-1-5 4-1-16 4-1-6 4-1-17 4-1-10 4-1-11 4-1-12 5 4-1-13 Fig. 95: Pos : 12.12 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Info centre "EasyTouch" Pos : 12.13 /BA/Info-Center/Big M 400/Menüebene aufrufen @ 0\mod_1196058555821_78.doc @ 3161 6.4.2 Bringing up a Menu Level 1 B C 5 6 7 8 D BM 400 0050 Fig. 96: • You can bring up a menu level with the The display indicates the menu level. key on the rotary potentiometer.
Info centre "EasyTouch" Pos : 12.15.1 /BA/Info-Center/Hauptmenüs/H auptmenü 1 Ei nstellungen/H auptmenü „Ei nstellungen“ @ 0\mod_1196059117696_78.doc @ 3200 Main Menu 1 "Settings" 1 B C 1-1 5 6 5 6 7 8 7 8 D B BM 400 0050 C D BM 400 0051 Fig. 97: The main menu level is active. • Select main menu 1 with the rotary potentiometer. • Press the rotary potentiometer. The display shows menu level 1 "Settings".
Info centre "EasyTouch" Pos : 12.15.3 /BA/Info-Center/Hauptmenü 1 Eins tell ung en/1- 1 Parameter Big M 400/Menü 1-1 Parameter @ 0\mod_1197472051625_78.doc @ 24007 6.5 Menu 1-1 "Parameters" 1-1-6 1-1-10 B C 5 6 7 8 D BM 400 0019 Fig. 98: Main menu 1 "Settings" appears: • Select menu 1-1 "Parameters" with the rotary potentiometer. • Press the rotary potentiometer. The display indicates the menu level "Parameters".
Info centre "EasyTouch" Pos : 12.15.5 /BA/Info-Center/Hauptmenü 1 Eins tell ung en/1- 1 Parameter Big M 400/Ei ngabe von Parametern @ 0\mod_1197473058453_78.doc @ 24047 6.5.1 Entering parameters B C 5 6 5 6 7 8 7 8 D B C D BM 400 0020 BM 400 0021 Fig. 99: Note As long as data is being read, the current process can be stopped by pressing the • • • key next to softkey . Pressing the rotary potentiometer allows you to jump to the input field.
Info centre "EasyTouch" Pos : 12.15.7 /BA/Info-Center/Hauptmenü 1 Eins tell ung en/1- 2 Ei nstellung M aschi ne Big M 400/Menü 1-2 Eins tell ung M asc hine @ 0\mod_1197526625601_78.doc @ 24097 6.6 Menu 1-2 "Machine setting" B C 5 6 7 8 5 4 D 3 2 1 B 6 C D BM 400 0033 5 6 7 8 BM 400 0034 Fig. 100: Main menu 1 "Settings" appears: • • Select main menu 1-2 "Machine setting" with the rotary potentiometer. Press the rotary potentiometer. The display shows menu level "Machine setting".
Info centre "EasyTouch" Pos : 12.15.9 /BA/Info-Center/Hauptmenü 1 Eins tell ung en/1- 2 Ei nstellung M aschi ne Big M 400/Menü 1-2 ( Seite 1/3) @ 0\mod_1197529083148_78.doc @ 24117 Setting Options (page 1/3) 3 2 1 5 4 B 6 C D 5 6 7 8 BM 400 0034 Fig. 101: 1) Select between CV = tines conditioner and CRI= roller conditioner 2) Setting for lifting mechanism, front axle on headland Front axle can only be raised in manual mode.
Info centre "EasyTouch" 3 2 1 5 4 B 6 C D 5 6 7 8 BM 400 0034 Fig. 102: 3) Spring compensation setting Hydraulically adjustable spring compensation switched on. Hydraulically adjustable spring compensation switched off. 4) Adjust overcut in cm / inch 5) Setting: Auger monitoring Both augers on Right auger on Left auger on Both augers on 6) Switch hydraulically adjustable cutting height on and off Hydraulically adjustable cutting height switched on. Pos : 12.15.
Info centre "EasyTouch" Pos : 12.15.11 /BA/Info-C enter/H auptmenü 1 Ei nstellungen/1-2 Ei nstellung Masc hi ne Big M 400/M enü 1- 2 (Seite 2/3) @ 0\mod_1197530936835_78.doc @ 24136 Setting options (page 2/3) 1 4 10 9 2 3 5 B C D 5 6 7 8 BM 400 0035 BM 400 0112 Fig. 103: 1) Setting time / distance control The following descriptions refer to function (9,10) "Raise/lower all mowing units" on the multifunction lever.
Info centre "EasyTouch" Pos : 12.15.13 /BA/Info-C enter/H auptmenü 1 Ei nstellungen/1-2 Ei nstellung Masc hi ne Big M 400/M enü 1- 2 (Seite 3/3) @ 0\mod_1197532536804_78.doc @ 24198 Setting Options (page 3/3) 1 3 2 B C D 5 6 7 8 BM 400 0037 Fig. 104: To set automatic cleaning time: You can set the cleaning time, pause time and window time here. 1) Cleaning time = The time the compressor is running. 2) Pause time = The time in which no automatic cleaning is performed.
Info centre "EasyTouch" Pos : 12.15.15 /BA/Info-C enter/H auptmenüs/H auptmenü 1 Einstellung en/Menü 1- 3 „ Einheiten“ @ 0\mod_1197532786335_78.doc @ 24301 6.6.1 Menu 1-3 "Units" B C 5 6 5 6 7 8 7 8 D BM 400 0033 B C D BM4000223 Fig. 105: Main menu 1 "Settings" appears: • • Select menu 1-3 "Units" with the rotary potentiometer. Press the rotary potentiometer. The display indicates the selected measuring units. The currently set measuring unit is highlighted in colour.
Info centre "EasyTouch" Pos : 12.15.17 /BA/Info-C enter/H auptmenüs/H auptmenü 1 Einstellung en/Menü 1- 4 „ Spr ache“ @ 0\mod_1197534666632_78.doc @ 24320 6.6.2 Menu 1-4 "Language" 1-5 B C 5 6 5 6 7 8 7 8 B D C D BM4000224 BM 400 0118 Fig. 106: Main menu 1 "Settings" appears: • Select menu 1-4 "Language" with the rotary potentiometer. • Press the rotary potentiometer. The display shows the language selection.
Info centre "EasyTouch" Pos : 12.15.19 /BA/Info-C enter/H auptmenüs/H auptmenü 1 Einstellung en/Menü 1- 5 „Dis play“ @ 0\mod_1197535010976_78.doc @ 24402 6.6.3 Menu 1-5 "Display" B C D 5 6 7 8 BM4000225 Fig. 107: Main menu 1 "Settings" appears: • Select menu 1-5 "Display" with the rotary potentiometer. • Press the rotary potentiometer. The display shows menu level 1 "Display". The "Display" menu is divided into two sub-menus: = menu 1-5-1 "Contrast" = Menu 1-5-2 "Beeper" Pos : 12.15.
Info centre "EasyTouch" Pos : 12.15.21 /BA/Info-C enter/H auptmenüs/H auptmenü 1 Einstellung en/Menü 1- 5-1 „Kontrast“ @ 0\mod_1197535452320_78.doc @ 24463 6.6.4 menu 1-5-1 "Contrast" B C 5 6 5 6 7 8 7 8 D B C D BM 400 0023 BM 400 0022 Fig. 108: You can adjust the brightness of the display in the "Contrast" Diagnostics menu. Menu 1-5 "Display" is active. • • Select menu 1-5-1 "Contrast" with the rotary potentiometer. Press the rotary potentiometer. The "Contrast" setting appears.
Info centre "EasyTouch" Pos : 12.15.23 /BA/Info-C enter/H auptmenüs/H auptmenü 1 Einstellung en/Menü 1- 5-2 Beeper @ 0\mod_1197536484366_78.doc @ 24884 6.6.5 Menu 1-5-2 Beeper 1-1-6 B C 5 6 5 6 7 8 7 8 D B BM 400 0024 C D BM 400 0025 Fig. 109: The acoustic signal (beeper) for alarm messages can be activated and deactivated in this menu and the duration of the tone can be set. Menu 1-5 "Display" is active. • Select menu 1-5-2 "Beeper" with the rotary potentiometer.
Info centre "EasyTouch" Pos : 12.15.25 /BA/Info-C enter/H auptmenüs/H auptmenü 1 Einstellung en/Menü 1- 5-2 Beeper z eitlich begrenzen @ 0\mod_1197537217851_78.doc @ 24903 6.6.6 Beeper limited by time 1-1-6 s B C 5 6 7 8 D BM 400 0026 Fig. 110: • Pressing the rotary potentiometer allows you to jump to the selection box. (The selection box is highlighted in colour.) • • • You can use the rotary potentiometer to select the desired setting ( ).
Info centre "EasyTouch" Pos : 12.15.27 /BA/Info-C enter/H auptmenüs/H auptmenü 1 Einstellung en/Menü 1- 6 „D atum/Uhrz eit“ @ 0\mod_1197537588241_78.doc @ 25174 6.6.7 Menu 1-6 "Date/time" B C 5 6 5 6 7 8 7 8 D B BX500044 C D BX500045 Fig. 111: Main menu 1 "Settings" appears: • Select menu 1-6 "Date/time" with the rotary potentiometer. • Press the rotary potentiometer. The display shows the date and the time. To set date/time • • • • Pos : 12.
Info centre "EasyTouch" Pos : 12.17.1 /BA/Info-Center/Hauptmenüs/H auptmenü 2 Zähl er/Hauptmenü 2 „Zähl er“ @ 0\mod_1197538825007_78. doc @ 25234 6.7 Main Menu 2 "Counters" B C 5 6 5 6 7 8 7 8 D B C D BX500046 Fig. 112: • You can bring up a menu level with the key on the rotary potentiometer. • Select main menu 2 "Counter" with the rotary potentiometer. • Press the rotary potentiometer. The display shows various counters. Counter level (sets) 6.7.
Info centre "EasyTouch" Pos : 12.17.3 /BA/Info-Center/Hauptmenüs/H auptmenü 2 Zähl er/Hauptmenü 2 Lös chen der M asc hinendatenz ähler @ 0\mod_1197539919085_78.doc @ 25253 6.7.1.1 Deleting the Machine Data Counters (Sets 1 to 3) 1 B C 5 6 5 6 7 8 7 8 D B C D BM 400 0028 BX500046 Fig. 113: Machine data for counter levels (sets) 1 to 3 can be deleted in this menu. • You can bring up a menu level with the key on the rotary potentiometer.
Info centre "EasyTouch" Pos : 12.19.1 /BA/Info-Center/Hauptmenüs/H auptmenü 3 Wartung/Hauptmenü 3 „Wartung“ @ 0\mod_1197542130366_78.doc @ 25383 6.8 Main Menu 3 "Maintenance" B C 5 6 7 8 D BX500075 Fig. 114: • • • You can bring up a menu level with the key on the rotary potentiometer. Select main menu 3 "Maintenance" with the rotary potentiometer. Press the rotary potentiometer. The display shows menu level 3 "Maintenance".
Info centre "EasyTouch" Pos : 12.19.3 /BA/Info-Center/Hauptmenüs/H auptmenü 3 Wartung/Menü 3- 1 „Kalibri erung Sc hnitthöhe“ @ 0\mod_1197543413866_78.doc @ 25402 6.8.1 Menu 3-1 "Calibration of cutting height" Danger! Unexpected switching on of drives Effect: Danger to life or serious injuries. • Travelling gear release switch must be switched off. • Observe the following instructions very precisely! The sensors have been adjusted to record cutting height in the factory.
Info centre "EasyTouch" Adjust all mowing units to 0°. Fig. 115: To do this: key on the rotary potentiometer. • You can bring up a menu level with the • Select main menu 3 "Maintenance" with the rotary potentiometer. • Press the rotary potentiometer. • Select menu 3-1 "Calibration of cutting height" with the rotary potentiometer. • Press the rotary potentiometer. The display shows the cutting height setting. Pos : 12.19.4 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Info centre "EasyTouch" Pos : 12.19.5 /BA/Info-Center/Hauptmenüs/H auptmenü 3 Wartung/Menü 3- 1 Alle M ähwer ke auf 0° eins tell en. @ 0\mod_1197543574695_78.doc @ 25440 Aligning the Mowing Units 1 1 2 2 BM 400 0220 0 B C D 5 6 7 8 BM 400 0030 Fig. 116: Front mowing unit: • Place a manual spirit level centred on the cutter bar. • Use the Lateral mowing unit right: • 1 key or 2 key to align the cutter bar horizontally. Place a manual spirit level centred on the cutter bar.
Info centre "EasyTouch" Pos : 12.19.7 /BA/Info-Center/Hauptmenüs/H auptmenü 3 Wartung/Menü 3- 4 „Handbetri eb“ @ 0\mod_1197548116413_78.doc @ 25459 6.8.2 Menu 3-4 „Manual mode“ B15 B14 2 B C 5 6 7 8 D BM 400 0085 Fig. 117: Under this menu item, mowing units can be lowered (inching) from transport into headland position and further into working position with the display. Or raised from working position into headland position and further into transport position.
Info centre "EasyTouch" Pos : 12.19.9 /BA/Info-Center/Hauptmenüs/H auptmenü 3 Wartung/Menü 3- 4 Symboler kl ärung @ 0\mod_1197552930351_78.doc @ 26011 Explanation of symbols: B15 B14 2 B C 5 6 7 8 D BM 400 0085 Fig. 118: = raise front mowing unit inching with the key. = lower front mowing unit inching with the key. = fold down left mowing unit inching from transport position to headland position with the key.
Info centre "EasyTouch" Pos : 12.19.11 /Ü bersc hriften/Ü bersc hriften 3/P-T/Status anzeige der allgemei nen Sens oren ( 2) @ 0\mod_1197556508007_78.doc @ 26092 6.8.3 Status display of general sensors (2) Pos : 12.19.12 /BA/Info-C enter/H auptmenüs/H auptmenü 3 Wartung/M enü 3-4 Sensor B14/B15 @ 0\mod_1197556241898_78.doc @ 26111 B15 B14 2 B C 5 6 7 8 D BM 400 0085 Fig. 119: = Sensor B15 position mowing unit left = Sensor B14 position mowing unit right Pos : 12.19.
Info centre "EasyTouch" Pos : 12.21.1 /BA/Info-Center/Hauptmenüs/H auptmenü 4 Ser vic e/Menü 4-1-1/Hauptmenü 4 Ser vic e @ 0\mod_1197557899632_78.doc @ 26358 6.9 Main Menu 4 Service B C 5 6 7 8 D BM 400 0038 Fig. 120: • You can bring up a menu level with the key on the rotary potentiometer. • Select main menu 4 "Service" with the rotary potentiometer. • Press the rotary potentiometer. The display shows menu level 4 "Service".
Info centre "EasyTouch" Pos : 12.21.3 /BA/Info-Center/Hauptmenüs/H auptmenü 4 Ser vic e/Menü 4-1-1/Menü 4-1 „Di agnose“ @ 0\mod_1197559848429_78.doc @ 26511 6.9.1 Menu 4-1 "Diagnostics" B C 5 6 7 8 D BM 400 0038 Fig. 121: Main menu level 4 "Service" is called. • Select main menu 4-1 with the rotary potentiometer • Press the rotary potentiometer. The display shows menu level 4-1 "Diagnostics". .
Info centre "EasyTouch" Pos : 12.21.5 /BA/Info-Center/Hauptmenüs/H auptmenü 4 Ser vic e/Menü 4-1-1/Menü 4-1 Anzeige nic ht erfüllter Freigabebedi ngungen für die Diagnos e @ 0 \mod_1197560595085_78.doc @ 26530 6.9.2 Display of Release Conditions Not Met for Diagnostics B C 5 6 7 8 D BM 400 0120 Fig. 122: Menu field (I) shows conditions that have not yet been met but which must be met to be able to perform diagnostics. An appropriate remedy must be found in each case.
Info centre "EasyTouch" Pos : 12.21.7 /BA/Info-Center/Hauptmenüs/H auptmenü 4 Ser vic e/Menü 4-1-1/Menü 4-1 Anzeige möglicher Störungen für die Di agnos e @ 0\mod_1197877645252_78.doc @ 29595 6.9.3 Display of possible faults for diagnostics B C 5 6 7 8 D BM 400 0121 Fig. 123: The faults listed below may appear in menu field (I). ADM1 = Error CAN to ADM 1 BEK = Error CAN to CU DIOM = Error CAN to DIOM = Error CAN to Joystick KMC1 SD Pos : 12.21.
Info centre "EasyTouch" Pos : 12.21.9.1 /BA/Info-Center/Hauptmenüs/H auptmenü 4 S er vice/Menü 4-1-1/Menü 4- 1-1 „Diagnos e Achs federung“ @ 0\mod_1197561964476_78.doc @ 26607 6.9.4 Menu 4-1-1 "Diagnostics of axle suspension" 4-1-1 B C 5 6 7 8 D 2 B 1 C 5 6 7 8 D BM 400 0039 BM 400 0040 Fig. 124: Call the "Diagnostics" main menu 4. Select menu 4-1-1 "Diagnostics of axle suspension" with the rotary potentiometer. • Press the rotary potentiometer. Axle suspension diagnostics appears.
Info centre "EasyTouch" Pos : 12.21.9.5 /BA/Info-Center/Hauptmenüs/H auptmenü 4 Ser vice/Menü 4-1-1/Sensor B20 Ac hsfeder ung @ 0\mod_1197610185837_78.doc @ 26645 Sensor Test (page 1/2) 2 B 1 C 5 6 7 8 D BM 400 0040 Fig. 125: Status display of general sensors (2) = Sensor B20 axle suspension Pos : 12.21.9.6 /BA/Info-Center/Big M 400/Status anzeige der allgemei nen Sens oren @ 0\mod_1197556322007_78.
Info centre "EasyTouch" Pos : 12.21.9.11 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-1/Aktorentest Achs federung @ 0\mod_1197611281618_78.doc @ 26741 The actuator test is used to test actuators that have been attached to the machine for the “Axle suspension” function. 1 B C 5 6 7 8 D BM 400 0041 Fig. 126: (1) Shows required voltage for the actuators. Pos : 12.21.9.
Info centre "EasyTouch" Pos : 12.21.11.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-3/M enü 4- 1-3 „Di agnose Federendtl astung" @ 0\mod_1197617020228_78.doc @ 28247 6.9.5 Menu 4-1-3 "Diagnostics of spring compensation" 4-1-3 B C 5 6 7 8 D 2 1 B C BM 400 0042 5 6 7 8 D BM 400 0043 Fig. 127: Call the "Diagnostics" main menu 4. • Select menu 4-1-3 "Diagnostics of spring compensation" with the rotary potentiometer. • Press the rotary potentiometer.
Info centre "EasyTouch" Pos : 12.21.11.5 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-3/Sens ortest Feder entlas tung (2) ( Sei te 1/3) @ 0\mod_1197617848837_78.doc @ 28267 Sensor test spring compensation (2) (page 1/3) 2 1 B C 5 6 7 8 D BM 400 0043 Fig. 128: The sensor test is used to test sensors that have been attached to the machine for the spring compensation function.
Info centre "EasyTouch" Pos : 12.21.11.1 /BA/Info-C enter/H auptmenüs/H aupt menü 4 Ser vic e/M enü 4- 1-3/Aktorentest F ederentl astung ( 2/3) @ 0\mod_1197618876212_78.doc @ 28305 The actuator test is used to test actuators that have been attached to the machine for the “Spring compensation” function. 1 2 B C 5 6 7 8 D BM 400 0044 Fig. 129: 1. Shows required voltage for the actuators. 2. Shows current flow with the actuator activated. Pos : 12.21.11.
Info centre "EasyTouch" Pos : 12.21.11.1 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 3/3) @ 0\mod_1197620396431_78.doc @ 28345 Actuator test (page 3/3) Pos : 12.21.11.1 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.11.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-3/Aktorentest F ederentl astung ( 3/3) @ 0\mod_1197621399243_78.doc @ 28384 The actuator test is used to test actuators that have been attached to the machine for the “Spring compensation” function. 1 2 B C 5 6 7 8 D BM 400 0045 Fig. 130: 1. Shows required voltage for the actuators. 2. Shows current flow with the actuator activated. Pos : 12.21.11.
Info centre "EasyTouch" Pos : 12.21.13.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-4/M enü 4- 1-4 Di agnose Sc hnitthöhe @ 0\mod_1197622125775_78.doc @ 28405 6.9.6 Menu 4-1-4 "Diagnostics of cutting height" 4-1-4 B C 5 6 7 8 D 2 1 B C BM 400 0052 5 6 7 8 D BM 400 0046 Fig. 131: Call the "Diagnostics" main menu 4. • Select menu 4-1-3 "Diagnostics of cutting height" with the rotary potentiometer. • Press the rotary potentiometer. Cutting height diagnostics appears.
Info centre "EasyTouch" Pos : 12.21.13.5 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-4/Sens ortest Sc hni tthöhe (2) ( Seite 1/4) @ 0\mod_1197622390134_78.doc @ 28444 Sensor test spring compensation (2) (page 1/4) 2 1 B C 5 6 7 8 D BM 400 0046 Fig. 132: The sensor test is used to test sensors that have been attached to the machine for the spring compensation function.
Info centre "EasyTouch" Pos : 12.21.13.7 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 2/4) @ 0\mod_1197622785056_78.doc @ 28464 Actuator test (page 2/4) Pos : 12.21.13.8 /BA/Sic her heit/Gefahr enhi nweis e/Aktort est @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.13.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-4/Aktorentest Schnitthöhe ( 2/4) @ 0\mod_1197623969150_78.doc @ 28525 The actuator test is used to test actuators that have been attached to the machine for the “Cutting height” function. 1 2 B C 5 6 7 8 D BM 400 0047 Fig. 133: 1. Shows required voltage for the actuators. 2. Shows current flow with the actuator activated. Pos : 12.21.13.
Info centre "EasyTouch" Pos : 12.21.13.1 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 3/4) @ 0\mod_1197622875243_78.doc @ 28484 Actuator test (page 3/4) Pos : 12.21.13.1 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.13.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-4/Aktorentest Schnitthöhe ( 3/4) @ 0\mod_1197624205431_78.doc @ 28545 The actuator test is used to test actuators that have been attached to the machine for the “Cutting height” function. 1 2 2 B C 5 6 7 8 D BM 400 0048 Fig. 134: 1. Shows required voltage for the actuators. 2. Shows current flow with the actuator activated. Pos : 12.21.13.
Info centre "EasyTouch" Pos : 12.21.13.2 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 4/4) @ 0\mod_1197622923400_78.doc @ 28504 Actuator test (page 4/4) Pos : 12.21.13.2 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.13.2 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-4/Aktorentest Schnitthöhe ( 4/4) @ 0\mod_1197626074587_78.doc @ 28585 The actuator test is used to test actuators that have been attached to the machine for the “Cutting height” function. 1 B C 5 6 7 8 D BM 400 0049 Fig. 135: 1. Shows required voltage for the actuators. Pos : 12.21.13.
Info centre "EasyTouch" Pos : 12.21.15.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-5/M enü 4- 1-5 Di agnose hydr aulisc he Schnec kenhaube @ 0\mod_1197627704321_78.doc @ 28675 6.9.7 Menu 4-1-5 "Diagnostics of hydraulic auger hood" 4-1-5 B C 5 6 7 8 D 2 B 1 C 5 6 7 8 D BM 400 0053 BM 400 0054 Fig. 136: Call the "Diagnostics" main menu 4. • Select menu 4-1-5 "Diagnostics of hydraulic auger hood" with the rotary potentiometer. • Press the rotary potentiometer.
Info centre "EasyTouch" Pos : 12.21.15.5 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-5/Sens ortest hydraulisc he Sc hnec kenhauben (2) ( Sei te 1/3) @ 0\mod_1197628159400_78.doc @ 28695 Sensor test - hydraulic auger hoods (2) (page 1/3) 2 1 B C 5 6 7 8 D BM 400 0043 Fig. 137: The sensor test is used to test sensors that have been attached to the machine for the hydraulic auger hoods function.
Info centre "EasyTouch" Pos : 12.21.15.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-5/Aktorentest hydr aulisc he Schnec kenhaube (2/3) @ 0\mod_1197630145728_78.doc @ 28715 The actuator test is used to test actuators that have been attached to the machine for the "Hydraulic auger hoods" function. 1 2 B C 5 6 7 8 D BM 400 0055 Fig. 138: (1) Shows required voltage for the actuators. (2) Shows current flow with the actuator activated. Pos : 12.21.15.
Info centre "EasyTouch" Pos : 12.21.15.1 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 3/3) @ 0\mod_1197620396431_78.doc @ 28345 Actuator test (page 3/3) Pos : 12.21.15.1 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.15.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-5/Aktorentest hydr aulisc he Schnec kenhauben ( 3/3) @ 0\mod_1197631019275_78.doc @ 28735 The actuator test is used to test actuators that have been attached to the machine for the "Hydraulic auger hoods" function". 2 1 B C 5 6 7 8 D BM 400 0056 Fig. 139: (3) Shows required voltage for the actuators. (4) Shows current flow with the actuator activated. Pos : 12.21.15.
Info centre "EasyTouch" Pos : 12.21.17.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-6/M enü 4- 1-6 Di agnose Hangausgleic h @ 0\mod_1197631828025_78.doc @ 28796 6.9.8 Menu 4-1-6 "Sideshift diagnostics" 4-1-6 B C 5 6 7 8 D 2 B 1 C 5 6 7 8 D BM 400 0057 BM 400 0058 Fig. 140: Call the "Diagnostics" main menu 4. • Select menu 4-1-6 "Diagnostics sideshift" with the rotary potentiometer. • Press the rotary potentiometer. Sideshift diagnostics appears.
Info centre "EasyTouch" Pos : 12.21.17.5 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-6/Sens ortest H angausgleic h (2) ( Sei te 1/3) @ 0\mod_1197632068728_78.doc @ 28816 Sensor Test – Sideshift (2) (page 1/3) 2 B 1 C 5 6 7 8 D BM 400 0058 Fig. 141: The sensor test is used to test sensors that have been attached to the machine for the sideshift function. Sensor Sensor OK green Sensor inactive transparent S73 Description Hydraulic auger hoods left Pos : 12.21.17.
Info centre "EasyTouch" Pos : 12.21.17.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-6/Aktorentest Hangausgleic h ( 2/3) @ 0\mod_1197632300884_78.doc @ 28836 The actuator test is used to test actuators that have been attached to the machine for the “Sideshift” function. 1 2 B C 5 6 7 8 D BM 400 0059 Fig. 142: 1. Shows required voltage for the actuators. 2. Shows current flow with the actuator activated. Pos : 12.21.17.
Info centre "EasyTouch" Pos : 12.21.17.1 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 3/3) @ 0\mod_1197620396431_78.doc @ 28345 Actuator test (page 3/3) Pos : 12.21.17.1 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.17.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-6/Aktorentest Hangausgleic h ( 3/3) @ 0\mod_1197632459321_78.doc @ 28856 The actuator test is used to test actuators that have been attached to the machine for the "Sideshift" function. 1 B C 5 6 7 8 D BM 400 0060 Fig. 143: 1. Shows required voltage for the actuators. Pos : 12.21.17.
Info centre "EasyTouch" Pos : 12.21.19.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-10/M enü 4-1- 10 Diagnos e Arbeit @ 0\mod_1197874846690_78.doc @ 29555 6.9.9 Menu 4-1-10 "Diagnostics Work" 4-1-6 B C 5 6 7 8 D 2 B 1 C 5 6 7 8 D BM 400 0057 BM 400 0058 Fig. 144: Call the "Diagnostics" main menu 4. • Select menu 4-1-6 "Diagnostics work" with the rotary potentiometer. • Press the rotary potentiometer. Work diagnostics appears.
Info centre "EasyTouch" Pos : 12.21.19.5 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-10/Sens ortes t Arbeit ( 2) (Seite 1/6) @ 0\mod_1197876567174_78.doc @ 29575 Sensor test work (2) (page 1/6) 2 1 B C 5 6 7 8 D BM 400 0062 Fig. 145: The sensor test is used to test sensors that have been attached to the machine for the work function. Sensor B10 B33 Pos : 12.21.19.6 /BA/-----Sei tenumbr uch------ @ 0\mod_1196175311226_0.
Info centre "EasyTouch" Pos : 12.21.19.7 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-10/Sens ortes t Arbeit ( 2) (Seite 2/6) @ 0\mod_1197883108690_78.doc @ 29614 Sensor test work (2) (page 2/6) 2 2 B C 5 6 7 8 D BM 400 0063 Fig.
Info centre "EasyTouch" Pos : 12.21.19.1 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 3/6) @ 0\mod_1197884281565_78.doc @ 29671 Actuator test (page 3/6) Pos : 12.21.19.1 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.19.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-10/Aktorentest Arbeit ( 3/6) @ 0\mod_1197884924049_78.doc @ 29747 The actuator test is used to test actuators that have been attached to the machine for the "Work" function. 1 B C 5 6 7 8 D BM 400 0064 Fig. 147: 1. Shows required voltage for the actuators. Pos : 12.21.19.1 /BA/Info-C enter/Big M 400/H auptmenüs /Möglic he Status anzeige des angewählten Aktors @ 0 \mod_1197611486993_78.
Info centre "EasyTouch" Pos : 12.21.19.1 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 4/6) @ 0\mod_1197884308393_78.doc @ 29690 Actuator test (page 4/6) Pos : 12.21.19.2 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.19.2 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-10/Aktorentest Arbeit ( 4/6) @ 0\mod_1197885483846_78.doc @ 29787 The actuator test is used to test actuators that have been attached to the machine for the "Work" function. 1 B C 5 6 7 8 D BM 400 0065 Fig. 148: 1. Shows required voltage for the actuators. Pos : 12.21.19.2 /BA/Info-C enter/Big M 400/H auptmenüs /Möglic he Status anzeige des angewählten Aktors @ 0 \mod_1197611486993_78.
Info centre "EasyTouch" Pos : 12.21.19.2 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 5/6) @ 0\mod_1197884337908_78.doc @ 29709 Actuator test (page 5/6) Pos : 12.21.19.2 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.19.3 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-10/Aktorentest Arbeit ( 5/6) @ 0\mod_1197886146908_78.doc @ 29827 The actuator test is used to test actuators that have been attached to the machine for the "Work" function. 1 B C 5 6 7 8 D BM 400 0066 Fig. 149: 1. Shows required voltage for the actuators. Pos : 12.21.19.3 /BA/Info-C enter/Big M 400/H auptmenüs /Möglic he Status anzeige des angewählten Aktors @ 0\mod_1197611486993_78.
Info centre "EasyTouch" Pos : 12.21.19.3 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 6/6) @ 0\mod_1197884374705_78.doc @ 29728 Actuator test (page 6/6) Pos : 12.21.19.3 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.19.3 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-10/Aktorentest Arbeit ( 6/6) @ 0\mod_1197886393111_78.doc @ 29867 The actuator test is used to test actuators that have been attached to the machine for the "Work" function. 1 B C 5 6 7 8 D BM 400 0067 Fig. 150: 1. Shows required voltage for the actuators. Pos : 12.21.19.4 /BA/Info-C enter/Big M 400/H auptmenüs /Möglic he Status anzeige des angewählten Aktors @ 0 \mod_1197611486993_78.
Info centre "EasyTouch" Pos : 12.21.21 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 1-11/M enü 4-1- 11 „CAN-Bus“ @ 0\mod_1197887048065_78.doc @ 29928 6.9.10 Menu 4-1-11 "CAN bus" 4-1-11 B C 5 6 7 8 D BM 400 0071 B C 5 6 7 8 D BM 400 0073 Fig. 151: Call the "Diagnostics" main menu 4. • Select menu 4-1-11 "CAN bus" with the rotary potentiometer. • Press the rotary potentiometer. Diagnostics CAN bus appears.
Info centre "EasyTouch" Pos : 12.21.23.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-12/M enü 4-1- 12 Fahrantrieb @ 0\mod_1197892758705_78.doc @ 30375 6.9.11 Menu 4-1-12 "Travelling gear" 4-1-12 2 3 B C 5 6 7 8 D 2 1 4 B C BM 400 0072 D 5 6 7 8 1 BM 400 0068 Fig. 152: Call the "Diagnostics" main menu 4. • Select menu 4-1-12 "Drive" with the rotary potentiometer. • Press the rotary potentiometer. Drive diagnostics appears.
Info centre "EasyTouch" Pos : 12.21.23.5 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-12/F ahr antrieb-Sc halter ( 1) (Seite 1/3) @ 0\mod_1197893098455_78.doc @ 30395 Travelling gear switch (1) (page 1/3) 2 3 2 1 4 B C D 5 6 7 8 1 BM 400 0068 Fig. 153: = Road/Field release switch not activated = Road/Field release switch activated = Release switch travelling gear not activated. = Travelling gear release switch activated = Parking brake release switch not activated.
Info centre "EasyTouch" Pos : 12.21.23.7 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-12/F ahr antrieb (2) ( Seite 1/3) @ 0\mod_1197893667955_78.doc @ 30414 Travelling gear (2) (page 1/3) 2 3 2 1 4 B C D 5 6 7 8 1 BM 400 0068 • Direction of travel; the number after the symbol is the current travel speed. = Forward travel = Neutral (stopped) = Reverse travel = Cruise control active; the number after the icon is the saved speed for Tempomat operation in km/h.
Info centre "EasyTouch" Pos : 12.21.23.9 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-12/Sens ortes t F ahr antrieb (3) (Sei te1/3) @ 0\mod_1197895617346_78.doc @ 30960 Drive sensor test (3) (page1/3) 2 3 2 1 4 B C 5 6 7 8 1 D BM 400 0068 Fig. 154: The sensor test is used to test sensors that have been attached to the machine for the travelling gear function.
Info centre "EasyTouch" Pos : 12.21.23.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-12/Besc hr eibung der Zeil e (4) @ 0\mod_1197900119174_78.doc @ 30979 Drive sensor test (3) (page1/3) 2 3 2 1 4 B C D 5 6 7 8 1 BM 400 0068 Fig. 155: Pos : 12.21.23.1 /BA/-----Sei tenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 D018 = SD transmiss. Status (1 OK) (2 not OK) D019 = drive level (1= drive level 1) (2=drive level 2) D023 = Safety signal (1 OK) (2 not OK) D700 = Saf.
Info centre "EasyTouch" Pos : 12.21.23.1 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 2/3) @ 0\mod_1197618444025_78.doc @ 28286 Actuator test (page 2/3) Pos : 12.21.23.1 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.23.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-12/Aktorentest Fahrantrieb ( 2/3) @ 0\mod_1197900763705_78.doc @ 31005 The actuator test is used to test actuators that have been attached to the machine for the “Travelling gear” function. B C 5 6 7 8 D BM 400 0069 Fig. 156: Pos : 12.21.23.1 /BA/Info-C enter/Big M 400/H auptmenüs /Möglic he Status anzeige des angewählten Aktors @ 0 \mod_1197611486993_78.
Info centre "EasyTouch" Pos : 12.21. 23.2 /BA/Info-C enter/Big M 400/H auptmenüs /Aktor entest ( Seite 3/3) @ 0\mod_1197620396431_78.doc @ 28345 Actuator test (page 3/3) Pos : 12.21.23.2 /BA/Sic her heit/Gefahr enhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test.
Info centre "EasyTouch" Pos : 12.21.23.2 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-12/Aktorentest Fahrantrieb ( 3/3) @ 0\mod_1197901704924_78.doc @ 31075 The actuator test is used to test actuators that have been attached to the machine for the “Travelling gear” function. B C 5 6 7 8 D BM 400 0070 Fig. 157: Pos : 12.21.23.2 /BA/Info-C enter/Big M 400/H auptmenüs /Möglic he Status anzeige des angewählten Aktors @ 0\mod_1197611486993_78.
Info centre "EasyTouch" Pos : 12.21.25.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-13/M enü 4-1- 13 „ Elektroni k“ @ 0\mod_1197903920096_78.doc @ 31372 6.9.12 Menu 4-1-13 "Electronics" 4-1-13 B C 5 6 7 8 D BM 400 0074 Fig. 158: Call the "Diagnostics" main menu 4. • Select menu 4-1-13 "Electronics" with the rotary potentiometer. • Press the rotary potentiometer. Electronics diagnostics appears. Pos : 12.21.25.
Info centre "EasyTouch" Pos : 12.21.25.4 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 1-13/M enü 4-1- 13 El ektroni k T ext blätter n @ 0\mod_1197904126361_78.doc @ 31410 B C 5 6 5 6 7 8 7 8 1 D B C 1 D BM 400 0075 BM 400 0076 Fig. 159: • The • The • To scroll forward, use the • Pressing the symbol identifies diagnostic values that lie within a valid range. symbol identifies diagnostic values that do not lie within a valid range. key.
Info centre "EasyTouch" Pos : 12.21.27 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 1-14/M enü 4-1- 14 Dies el motor ( 1/2) @ 0\mod_1197957897981_78.doc @ 31499 6.9.13 Menu 4-1-14 "Diesel engine" 4-1-14 B C 5 6 5 6 7 8 7 8 D B C D BM 400 0077 BM 400 0078 Fig. 160: Call the "Diagnostics" main menu 4. • Select menu 4-1-14 "Diesel engine" with the rotary potentiometer. • Press the rotary potentiometer. "Diesel engine Diagnostics" appears.
Info centre "EasyTouch" Pos : 12.21.29 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 1-14/M enü 1-1- 14 Dies el motor ( 2/2) @ 0\mod_1197959341246_78.doc @ 31624 Diesel engine page 2 B C 5 6 5 6 7 8 7 8 D B C D BM 400 0079 BX500161 Fig. 161: = Diesel tank fuel level = Diesel fuel consumption = Temperature of air intake • • = Engine oil temperature Maximum engine capacity Engine capacity, speed Sensor Pos : 12.21.30 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.
Info centre "EasyTouch" Pos : 12.21.31 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 1-15/M enü 4-1- 15 Joystic k ( 1/2) @ 0\mod_1197962274731_78.doc @ 31709 6.9.14 Menu 4-1-15 "Joystick" 4-1-15 B C 5 6 5 6 7 8 7 8 D B C D BM 400 0080 BX500190 Fig. 162: The key functions of the joystick can be checked in the "Joystick" Diagnostics menu. Note When bringing up the "Joystick" Diagnostics menu, the diesel engine must be stopped.
Info centre "EasyTouch" Pos : 12.21.33 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 1-15/M enü 4-1- 15 Joystic k ( 2/2) @ 0\mod_1197962925700_78.doc @ 31728 Menu control: B C D 5 6 5 6 7 8 7 8 B BX500190 C D BX500191 Fig. 163: • Pressing the • Press the menu. C key under the key under the softkey brings up the "Work" menu. softkey to bring up the next page of the "Joystick" Press the C key under the softkey to bring up the next previous of the "Joystick" menu.
Info centre "EasyTouch" Pos : 12.21.35 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 1-16/M enü 4-1- 16 „Bedi eneinheit Kons ole“ ( 1/2) @ 0\mod_1197963604168_78.doc @ 31756 6.9.15 Menu 4-1-16 "Control unit console" 4-1-16 1 B C 5 6 7 8 D 2 B C 5 6 7 8 D BM 400 0081 BM 400 0082 Fig. 164: Both the release switches and the keys on the console can be checked for their functionality in the "Control unit console" Diagnostics menu.
Info centre "EasyTouch" Pos : 12.21.37 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 1-16/M enü 4-1- 16 Bedienkons ol e (2/2) @ 0\mod_1197963978356_78.doc @ 31775 1 2 B C 5 6 7 8 D BM 400 0082 Fig.
Info centre "EasyTouch" Pos : 12.21.39 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 1-17 /M enü 4- 1-17 „Displ ay“ @ 0\mod_1197973595090_78.doc @ 31795 6.9.16 Menu 4-1-17 "Display" The "Display" diagnostics menu is used to check key functions , the rotary potentiometer and the key next to the rotary potentiometer. B C 5 6 5 6 7 8 7 8 D B C BM 400 0083 D BM 400 0083 Fig. 166: Note When bringing up the "Display" Diagnostics menu, the diesel engine must be stopped.
Info centre "EasyTouch" Pos : 12.21.41.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 2/Menü 4-2 „F ehlerliste“ @ 0\mod_1197974843371_78.doc @ 31815 6.10 Menu 4-2 "Error list" B C 5 6 5 6 7 8 7 8 D B BM 400 0086 C D BM 400 0087 Fig. 167: The main menu level is active. • Select main menu 4-2 with the rotary potentiometer. • Press the rotary potentiometer. The "Error list" appears.
Info centre "EasyTouch" Pos : 12.21.41.3 /BA/ Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 2/F ehl erspeic her @ 0\mod_1197976014434_78.doc @ 31940 Error storage B C 5 6 5 6 7 8 7 8 D B BM 400 0087 C D BM 400 0088 Fig. 168: . • To display error storage, activate the B key under the softkey Error storage is arranged chronologically. The date, time, status, error numbers, and designation are shown. • Pos : 12.21.41.4 / BA/-----Sei tenumbr uch------ @ 0\mod_1196175311226_0.
Info centre "EasyTouch" Pos : 12.21.41.5 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 2/aktuell e F ehl er Diesel motor @ 0\mod_1197976268246_78.doc @ 31959 Current diesel engine errors 1 B C 5 6 7 8 D BM 400 0087 B C 5 6 7 8 D BM 400 0089 Fig. 169: • To display current errors of the diesel engine, press the C key under the softkey. The display shows the error list with the current errors of the diesel engine. Error codes are displayed with a sequential number.
Info centre "EasyTouch" Pos : 12.21.41.7 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 2/F ehl erspeic her Di es elmotor @ 0\mod_1197979820918_78.doc @ 31985 Diesel engine error storage 1 B C 5 6 5 6 7 8 7 8 D B C D BM 400 0087 BM 400 0090 Fig. 170: • To display diesel engine error storage, activate the . D key under the softkey The display shows the error storage of the diesel engine. Error codes, the status, date and time are indicated with a sequential number.
Info centre "EasyTouch" Pos : 12.21.43 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Servi ce/M enü 4- 3/M enü 4-3 „ Ser vic eebene“ @ 0\mod_1197981326387_78.doc @ 32370 6.11 Menu 4-3 "Service level" B C 5 6 5 6 7 8 7 8 D B BM 400 0091 C D BX500126 Fig. 171: The main menu level is active. • Select main menu 4-3 with the rotary potentiometer. • Press the rotary potentiometer. The "Service level" is protected by a password and is accessible only to the Krone service staff. Pos : 12.21.
Info centre "EasyTouch" Pos : 12.21.45.1 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 4/Menü 4-4 „ Infor mation“ @ 0\mod_1197981647856_78.doc @ 32390 6.12 Menu 4-4 "Information" B C D 5 6 5 6 7 8 7 8 BX500127 B C D BX500128 Fig. 172: The main menu level is active. • Select main menu 4-4 with the rotary potentiometer. • Press the rotary potentiometer. The display shows menu level 4-4 "Information".
Info centre "EasyTouch" Pos : 12.21.45.3 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 4/Menü 4-4- 1 „Joystic k“ @ 0\mod_1197983553856_78.doc @ 32409 6.12.1 Menu 4-4-1 "Joystick" B C D 5 6 5 6 7 8 7 8 BX500128 B C D BM 400 0092 Fig. 173: The main menu "Information" is active. • Select menu 4-4-1 "Joystick" with the rotary potentiometer. • Press the rotary potentiometer. "Joystick information" appears. Pos : 12.21.45.4 /BA/-----Sei tenumbr uch------ @ 0\mod_1196175311226_0.
Info centre "EasyTouch" Pos : 12.21.45.5 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 4/Menü 4-4- 2 Seite ( 2/3/4) @ 0\mod_1197984569153_78.doc @ 32466 1 2 3 4 B C D 5 6 7 8 BM 400 0094 1 2 3 4 B C D 5 6 7 8 BM 400 0095 1 2 3 4 B C D 5 6 7 8 BM 400 0096 Fig. 174: Page 2 = Joystick = CU • Activating the C key or turning the rotary potentiometer causes the fourth page to be displayed on the rotary potentiometer.
Info centre "EasyTouch" Pos : 12.21.45.7 /BA/Info-C enter/H auptmenüs/H auptmenü 4 Ser vic e/M enü 4- 4/Menü 4-4- 3 Maschi ne @ 0\mod_1197985621606_78.doc @ 32485 6.12.2 Menu 4-4-3 "Machine" B C D 5 6 5 6 7 8 7 8 BX500136 B C D BX500135 Fig. 175: The main menu "Information" is active. • Select menu 4-4-3 "Machine" with the rotary potentiometer. • Press the rotary potentiometer. "Machine information" appears. The display shows machine information. 1 Pos : 12.
Info centre "EasyTouch" Pos : 12.23 /BA/Info-Center/H auptmenüs/M enü 5 Grundbil d/M enü 5 „Gr undbild“ @ 0\mod_1197985870762_78.doc @ 32505 6.13 Menu 5 "Basic Screen" 15:36 UPM 840 1 00 75 0 20 40 60 4 80 100 50 70 °C 25 0 5 6 7 8 1100 C D BX500137 1100 B The main menu is active. • Select menu 5 "Machine" with the rotary potentiometer. • Press the rotary potentiometer. The "Basic screen" is displayed. 206 0 -1.9 -1.9 -1.8 1100 122 120 5 6 7 8 880 Fig. 176: Pos : 12.
Info centre "EasyTouch" Pos : 12.25 /BA/Info-Center/H auptmenüs/M enü 5 Grundbil d/F ehl er mel dung @ 0\mod_1197986120121_78.doc @ 32524 6.13.1 Error message B C 5 6 7 8 D BM 400 0113 Fig. 177: If an error occurs on the machine, the error message appears in the display. The error message and the fault code are displayed. • The error message can be confirmed with the • The acoustic signal can be turned off with the B key under softkey . key under the softkey .
Info centre "EasyTouch" Pos : 12.27 /BA/Info-Center/H auptmenüs/M enü 5 Grundbil d/Infomel dung @ 0\mod_1197986377200_78.doc @ 32543 6.13.2 Information message B C 5 6 7 8 D BM 400 122 Fig. 178: If one or several conditions are not met to carry out an action, the information message will be displayed in the information section of settings (IV). The information message and the information code are displayed.
Commissioning Pos : 14.1 /Übersc hriften/Übersc hriften 1/A-E/Ers tinbetriebnahme @ 0\mod_1196314201498_78.doc @ 5855 7 Commissioning Pos : 14.2 /BA/Sicher heit/Gefahr enhinweis e/F ehl ende Sc hutztücher @ 0 \mod_1196314289764_78.doc @ 5874 Danger! Missing guard cloths Effect: Danger to life, serious injuries or serious damage to the machine. • The machine may be taken into operation only after all the safety devices have been installed. Pos : 14.
Commissioning Pos : 14.7 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Abs enken des M ähwer ks i n Arbeitsstellung @ 0 \mod_1196315401623_78.doc @ 5993 Danger! Lowering mowing unit into working position Effect: Danger to life, injuries or damage to the machine. • Do not lower the mowing units until you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing units. Pos : 14.8 /BA/Ersti nbetriebnahme/Big M 400/Mähwerke absenken @ 0 \mod_1196316763514_78.
Commissioning Pos : 14.10 /Ü berschriften/Ü berschriften 3/F-J/M ontagebesc hr eibung @ 0\mod_1196317382342_78.doc @ 6137 7.2.1 Description of Installation Pos : 14.11 /BA/Sic herheit/Gefahrenhinweise/Unvor herges ehene Inbetri ebnahme @ 0\mod_1196317459889_78.doc @ 6156 Danger! Accidental start-up of machine and rolling. Effect: Danger to life, injuries or damage to the machine. • Switch off the engine and remove the ignition key. • Secure the machine against the possibility of rolling back.
Commissioning 2 5 3 4 1 BM300180 Fig. 182: Fit the guard cloths (1) to the mowing unit (5) using the enclosed strip (2), washer (3) and bolt (4). Note The hem of the guard cloths should always face the inside. 7.2.2 Guard cloths (CRI with upper roller drive) 258 622 Fig. 183: Pos : 14.13 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Commissioning Pos : 14.14 /BA/Ers tinbetriebnahme/Big M 400/Warntafel n einstellen @ 0\mod_1196318422373_78.doc @ 6236 7.2.3 Adjusting the Warning Panel 1 2 3 BM 400 0148 Fig. 184: • • Before transporting the vehicle on public roads, make sure that the rear warning signs (1) are fitted to the outside. Mount the rear reflectors (2) on the lamp support (3). Note The rear reflectors are on the left side of the machine in the storage compartment with the hardware required to mount them. Pos : 14.
Start-up Pos : 16.1 /Übersc hriften/Übersc hriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.doc @ 6375 8 Start-up Pos : 16.2 /Übersc hriften/Übersc hriften 2/P-T/Prüfungen vor Inbetri ebnahme @ 0\mod_1196327145451_78.doc @ 6394 8.1 Check before Start-up Pos : 16.3 /BA/Sicher heit/Gefahr enhinweis e/Eins tell arbeiten Selbs fahrer @ 0\mod_1196327276045_78.doc @ 6432 Danger! Unexpected movement of the machine Effect: Danger to life or serious injuries.
Start-up Pos : 16.6 /BA/Inbetriebnahme/Big M 400/An der Grundmasc hine @ 0\mod_1196328443623_78.doc @ 6475 8.2.1 On the Basic Machine • Before starting up the machine, lubricate thoroughly. • Check the safety equipment and replace if necessary. • Check the fuel level • Make certain screws are in place and tight.
Driving and Transport Pos : 18.1 /Übersc hriften/Übersc hriften 1/ F-J/F ahr en und Trans port @ 0\mod_1196330049217_78.doc @ 6553 9 Driving and Transport Pos : 18.2 /Übersc hriften/Übersc hriften 2/P-T/Tr ansport Straßenfahr t @ 0\mod_1196330270405_78.doc @ 6572 9.1 Transport / Road Travel Pos : 18.3 /BA/F ahren und Tr ans port/Sel bstfa hrer/Z um Tr ansport müss en di e M ähwer ke hoc hgekl appt s ein. @ 0\mod_1196330402389_78.doc @ 6591 The mowing units must be folded up for transport. Pos : 18.
Driving and Transport Pos : 18.6 /BA/F ahren und Tr ans port/Sel bstfahrer/Vorbereitung für di e Trans por t- /Straß enfahrt @ 0\mod_1196330928139_78.doc @ 6630 9.2 Preparation for transport/road travel • • Pos : 18.7 /BA/F ahren und Tr ans port/Sel bstfahrer/Sc hutze hoc hkl appen @ 0\mod_1196331136248_78.doc @ 6733 9.2.1 • • • • • • Fold up the guards on the mowing units. Lower the hydraulic axle suspension. (See Info Centre chapter "Quick Access to Hydraulic Axle Suspension".
Driving and Transport Pos : 18.9 /BA/F ahren und Tr ans port/Sel bstfahrer/Fr ontmähwer k in Mittelstellung bri ngen @ 0\mod_1196332622123_78.doc @ 6752 9.2.2 Move the front mowing unit to central position (with sideshift option) 3 2 1 BMII-209 BM 400 0174 Fig. 186: Move the front mowing unit to centre position with the foot pedals (3). Note The front mower is in central position, as soon as the arrow (1) is aligned to the centre of the top link (2). Pos : 18.
Driving and Transport Pos : 18.12 /BA/F ahr en und Trans port/Selbstfahrer/Abs perrhahn am Frontausleg er sperren @ 0\mod_1196333122498_78.doc @ 6832 9.2.4 Disable the shut-off valve on the front outrigger. B A 1 BMII-285 Fig. 188: • Pos : 18.13 /Ü berschriften/Ü berschriften 3/F-J/Freigabeschalter Straß e/F eld @ 0\mod_1196320452967_78.doc @ 6351 9.2.5 Set the shut-off valve (1) on the front to the closed position (position B). The shut-off valve is located under the front guard.
Driving and Transport Pos : 18.16 /Ü berschriften/Ü berschriften 3/F-J/Freigabeschalter F ahr antrieb @ 0\mod_1196319179092_78.doc @ 6293 9.2.6 Release switch travelling gear Pos : 18.17 /BA/F ahr en und Trans port/Selbstfahrer/Fr eigabesc halter F ahrantrieb i n Posi tion bringen @ 0\mod_1196333615201_78.doc @ 6870 1 II I BM 400 0010 Fig. 190: Pos : 18.18 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Driving and Transport Pos : 18.19 /Ü berschriften/Ü berschriften 2/K-O/M otor anl ass en @ 0\mod_1196338713030_78.doc @ 6889 9.3 Starting the engine Pos : 18.20 /BA/Sic herheit/Gefahrenhinweise/Motor nic ht i n ges chl oss enen R äumen laufen las sen. @ 0\mod_1196343428061_78.doc @ 6915 Danger! Do not allow the engine to run in enclosed areas. Effect: Danger, toxic exhaust! • Only start the engine from the driver's seat. • Always make certain there is no one in the danger zone of the machine.
Driving and Transport Pos : 18.23 /BA/F ahr en und Trans port/Selbstfahrer/M otor anlassen @ 0\mod_1196344545436_78.doc @ 6995 Starting the engine. BMII-187 Fig. 192: The following conditions must be met to start the machine: • • • The main battery switch must be in position I (closed). "Parking brake" release switch must be in position II (engaged). "Travelling gear" release switch must be in position I (off). Note Never activate the starter for longer than 20 seconds.
Driving and Transport Pos : 18.26 /BA/F ahr en und Trans port/Selbstfahrer/Abwürgen des Motors @ 0\mod_1196345072451_78.doc @ 7033 9.3.1 Killing the engine Caution! Killing the engine Effect: Damage to the machine • If an engine at operating heat stalls, immediately restart the engine to avoid an excessive heat accumulation at functionally important parts. Allow the engine to run at idle speed for approx. 1 to 2 minutes before finally turning it off. Pos : 18.
Driving and Transport Pos : 18.30.3 /BA/F ahr en und Trans port/Selbstfahr er/Besc hl eunigungs ver halten eins tell en @ 0\mod_1196346151295_78.doc @ 7212 9.4.1 Setting the acceleration behaviour 1 2 BX100801 Fig. 193: Four different acceleration stages can be selected while driving with the selector switch acceleration ramp (2) attached to the multi-function lever (1).
Driving and Transport Pos : 18.30.6 /BA/F ahr en und Trans port/Selbstfahr er/Ü ber hitz en des H ydr ostats ys tems vermeiden @ 0 \mod_1196347119983_78.doc @ 7271 9.4.3 Preventing an overheating of the hydrostatic system If the hydrostatic system is overheated, an acoustic warning signal occurs and an optical warning symbol appears on the display. Switch off the engine and establish cause of overheating.
Driving and Transport Pos : 18.30.8 /BA/F ahr en und Trans port/Selbstfahr er/Vor wärtsfahr en @ 0\mod_1196347622014_78.doc @ 7309 9.4.4 Driving forwards 0 1 2 BX100802 Fig. 195: Starting forwards from standstill After the engine is started and the travelling gear is released, the gearbox is in the neutral position. • • • • Pos : 18.30.9 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 226 Press the activation button for the travelling gear (2) and keep it pressed.
Driving and Transport Pos : 18.30.10 /BA/Fahren und Tr ansport/Selbs tfahr er/Rüc kwärts fahren @ 0\mod_1196347885936_78.doc @ 7328 9.4.5 Reversing 0 1 2 BX100802 Fig. 196: Starting in reverse from standstill After the engine is started and the travelling gear is released, the gearbox is in the neutral position. • • • • Press the activation button for the travelling gear (2) and keep it pressed. Move the multi-function lever (1) to the rear, the machine starts to move in reverse and accelerates.
Driving and Transport Pos : 18.30.12 /BA/Fahren und Tr ansport/Selbs tfahr er/Tempomat @ 0\mod_1196348118811_78.doc @ 7410 9.5 Cruise control The cruise control can be activated only when travelling forwards. When cruise control is activated, the machine is accelerated or braked at the set acceleration level for the speed that has been saved for cruise control. 9.5.1 Storing the speed for the cruise control mode The speed is saved for the operating mode (road/field) the machine is currently in.
Driving and Transport 9.5.2 Activating cruise control 1 BX500038 Fig. 198: • Move the multi-function lever (1) to the right without the activation key while travelling. The saved speed is reached and the Info Centre display. 9.5.3 icon for cruise control becomes active in the Deactivating cruise control The cruise control is deactivated by overriding the multi-function lever, operating the operating brake and switching off the travelling gear.
Driving and Transport Pos : 18.30.14 /BA/Fahren und Tr ansport/Selbs tfahr er/Anhalten @ 0 \mod_1196349230795_78.doc @ 7472 9.6 Stopping The machine can be brought to a stop either with the multi-function lever or with the foot brake. 9.6.1 Stopping with the multi-function lever 1 BM 400 150 Fig. 199: Stopping from forward travel: If you move the multi-function lever (1) to the rear during forward travel, the machine decelerates. It is braked until is comes to a stop.
Driving and Transport Pos : 18.30.16 /BA/Fahren und Tr ansport/Selbs tfahr er/Anhalten mit F uß brems en @ 0\mod_1196350380076_78.doc @ 7512 9.6.2 Stopping with Foot Brakes Danger! Effect: Danger to life, injuries or damage to the machine. • The brake function must be checked before the start of every trip. • The footbrake must take effect beginning with the first third of pedal travel. • Check the brake linings regularly Fig.
Driving and Transport Pos : 18.30.18 /BA/Fahren und Tr ansport/Selbs tfahr er/Fes tstellbr emse @ 0\mod_1196350787826_78.doc @ 7531 9.7 Parking brake Danger! Leaving the Cab Effect: Danger to life, injuries or damage to the machine. • Before leaving the cab, always apply the parking brake. • Release the parking brake each time before starting to drive. II 1 I BM 400 0008 Fig. 202: Note Parking brake engaged Effect: Brake overheating • Do not drive with the parking brake engaged.
Driving and Transport Pos : 18.30.20 /BA/Fahren und Tr ansport/Selbs tfahr er/Motor abstellen @ 0 \mod_1196351418608_78.doc @ 7571 9.8 Switch off the engine 1 BMII-186 Fig. 203: Note Effect: Longer service life Before finally switching off allow the engine 1 - 2 min. to run in the lower idling range so all important parts of the engine can cool down. Pos : 18.30.21 /BA/Fahren und Tr ansport/Selbs tfahr er/Mas chi ne abstellen @ 0\mod_1196352108780_78.doc @ 7590 9.
Driving and Transport Pos : 18.30.23 / BA/Fahren und Tr ansport/Selbs tfahr er/Absc hleppen @ 0\mod_1196352293795_78.doc @ 7609 9.10 Towing Caution! Only move machine out of the danger zone. Never tow over longer distances. If the machine no longer builds up the oil pressure for releasing the parking brake, then the parking brake must be released manually. Pos : 18.30.24 /Ü bersc hriften/Ü bersc hriften 3/F-J/F ests tell brems e manuell lös en @ 0\mod_1196352596201_78.doc @ 7628 9.10.
Operation – Mowing Units Pos : 20.1 /Übersc hriften/Übersc hriften 1/A-E/Bedienung- Mähwer ke @ 0\mod_1196403531183_78.doc @ 7808 10 Operation – Mowing Units Pos : 20.2.1 /Übersc hriften/Übersc hriften 2/A-E/Besti mmungsgemäß er Gebrauch @ 0\mod_1196401545090_78.doc @ 7728 10.1 Intended Use Pos : 20.2.2 /BA/Einl eitung/Bes ti mmungsgemäßer Gebrauc h/Eas yCut/Bes timmungsgemäß er Gebrauc h (Mehrz ahl) @ 0\mod_1196403327543_78.
Operation – Mowing Units Pos : 20.4 /Übersc hriften/Übersc hriften 2/A-E/Bedienung der M ähwer ke @ 0\mod_1196404785480_78.doc @ 7850 10.2 Operation of Mowing Units Pos : 20.5 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Aus heben_Senken_Ankl appen der M ähwer ke @ 0\mod_1196404051855_78.doc @ 7827 Danger! No one is permitted in the danger zone when lifting, lowering or folding up mowing units, or when turning on drives. Effect: Danger to life, serious injuries or serious damage to the machine.
Operation – Mowing Units Pos : 20.8 /Übersc hriften/Übersc hriften 2/P-T/Sei tliche M ähwer ke abkl appen @ 0\mod_1196407512074_78.doc @ 7929 10.3 Folding Down Lateral Mowing Units Pos : 20.9 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Aus heben_Senken_Ankl appen der M ähwer ke @ 0\mod_1196404051855_78.doc @ 7827 Danger! No one is permitted in the danger zone when lifting, lowering or folding up mowing units, or when turning on drives.
Operation – Mowing Units Pos : 20.12 /BA/Bedienung /M ähwer ke Big M 400/Seitlic he Mähwer ke von Tr ansportstellung in di e Vorgewendestellung abs enken @ 0\mod_1196408823574_78.doc @ 7967 10.3.1 Lowering the Lateral Mowing Units from Transport Position to Headland Position 6 4 12 BM 400 0129 Fig. 206: • • Using the (4) keys with (12) key pressed on the multi-function lever, lower the left mowing unit from transport position to headland position.
Operation – Mowing Units Pos : 20.14 /BA/Bedienung /M ähwer ke Big M 400/Seitlic he Mähwer ke von Vorgewendestellung i n di e Arbeitss tell ung absenken @ 0\mod_1196409614230_78.doc @ 8049 10.3.2 Lowering the Lateral Mowing Units from Headland Position to Working Position 1 1 2 2 B C D 5 6 7 8 BM 400 0030 Fig. 207: • • Using the (4) keys on the multi-function lever, lower the left mowing unit from headland position to working position.
Operation – Mowing Units Pos : 20.16 /BA/Bedienung /M ähwer ke Big M 400/Frontmähwer k i n die Ar beitsstellung abs enken @ 0\mod_1196413830995_78.doc @ 8097 10.3.3 Lower the front mowing unit into working position 11 BM 400 0131 Fig. 208: • Press the (11) key briefly. The mowing unit automatically lowers into working position. Pos : 20.17 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Operation – Mowing Units Pos : 20.18 /Ü berschriften/Ü berschriften 2/U-Z/Vorgewendes tell ung @ 0\mod_1196414916041_78.doc @ 8116 10.4 Headland Position Pos : 20.19 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/Ausheben_Senken_Anklappen der Mähwer ke @ 0\mod_1196404051855_78.doc @ 7827 Danger! No one is permitted in the danger zone when lifting, lowering or folding up mowing units, or when turning on drives. Effect: Danger to life, serious injuries or serious damage to the machine.
Operation – Mowing Units Pos : 20.22.1 /Ü berschriften/Ü berschriften 2/K-O/M ähwer ks antrieb @ 0\mod_1196415953651_78.doc @ 8154 10.5 Mowing Unit Drive Pos : 20.22.2 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Ausheben_Senken_Anklappen der Mähwer ke @ 0\mod_1196404051855_78.doc @ 7827 Danger! No one is permitted in the danger zone when lifting, lowering or folding up mowing units, or when turning on drives. Effect: Danger to life, serious injuries or serious damage to the machine.
Operation – Mowing Units Pos : 20.22.7 /BA/Bedienung /M ähwer ke Big M 400/Mähwer ksantri ebe ein- bz w. aus schalten @ 0\mod_1196416826651_78.doc @ 8230 10.5.1 Switching the Mowing Unit Drives On and Off Note The cross switch lever turns the mowing unit drives on and off. It is important when activating the cross switch lever for it always to be activated beyond the second resistor.
Operation – Mowing Units Pos : 20.22.10 /BA/Bedi enung /M ähwer ke Big M 400/Mähwer ks antrieb r echts ein-/ auss chalten @ 0\mod_1196418989401_78.doc @ 8587 10.5.3 Switching the Right Mowing Unit Drive On/Off 0 J 23 17 BM 400 0135 Fig. 212: To switch on: • • • • To switch off: • • Pos : 20.22.11 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 244 Press the key (17) on the cross switch lever (23).
Operation – Mowing Units Pos : 20.22.12 /BA/Bedi enung /M ähwer ke Big M 400/Mähwer ks antrieb front ein-/ auss chalten @ 0\mod_1196419288713_78.doc @ 8607 10.5.4 Switching the Front Mowing Unit Drive On/Off 0 J 23 17 BM 400 0135 Fig. 213: To switch on: • • • • To switch off: • • Pos : 20.22.13 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 Press the key (17) on the cross switch lever (23).
Operation – Mowing Units Pos : 20.22.14 /BA/Bedi enung /M ähwer ke Big M 400/Alle Mähwer ksantri ebe ein-/ aussc halten @ 0\mod_1196419828495_78.doc @ 8627 10.5.5 Switching All Mowing Unit Drives On/Off 1 0 M 23 17 BM 400 0137 Fig. 214: To switch on: • • • • To switch off: • • Press the key (17) on the cross switch lever (23). With the key (17) pressed, move the cross switch lever back (M) beyond the second resistor.
Operation – Mowing Units Pos : 20.24 /Ü berschriften/Ü berschriften 2/P-T/Seitlic he Mähwerke anklappen @ 0\mod_1196420119916_78.doc @ 8646 10.6 Folding Up Lateral Mowing Units Pos : 20.25 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/Ausheben_Senken_Anklappen der Mähwer ke Stillstand abwarten @ 0 \mod_1196420841213_78.doc @ 8665 Danger! No one is permitted in the danger zone when lifting, lowering or folding up mowing units, or when turning on drives.
Operation – Mowing Units Pos : 20.28 /BA/Bedienung /M ähwer ke Big M 400/Pr üfen der Verrieg elung an den seitlic hen Mähwer ken @ 0 \mod_1196422167307_78.doc @ 8704 10.6.1 Checking the Lock on the Lateral Mowing Units Danger! Check interlock Effect: Danger of fatal or serious injuries or serious damage to the machine. • Before the lateral mowing units are brought in transport position, make a visual inspection of the mechanical fuses.
Operation – Mowing Units Pos : 20.31 /Ü berschriften/Ü berschriften 3/P-T/Seitlic he Mähwerke von Vorgewendestellung in di e Tr ans portstellung kl appen @ 0\mod_1196423977651_78.doc @ 8763 10.6.3 Folding the Lateral Mowing Units from Headland Position to Transport Position Pos : 20.32 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/Ausheben_Senken_Anklappen der Mähwer ke Stillstand abwarten @ 0 \mod_1196420841213_78.
Operation – Mowing Units Pos : 20.35 /BA/F ahr en und Trans port/Selbstfahrer/Verrieg elung pr üfen @ 0\mod_1196332913076_78.doc @ 6771 10.6.4 Check interlock Danger! Check interlock Effect: Danger to life, serious injuries or serious damage to the machine. In transport position the lateral mowing units must be folded back and locked mechanically into vertical position. In addition the mowing units must be raised as far as the stop device. Once folded back check the position of the mowing units.
Operation – Mowing Units Pos : 20.38 /Ü berschriften/Ü berschriften 2/K-O/M ähen @ 0\mod_1196426120010_78.doc @ 8839 10.8 Mowing Pos : 20.39 /BA/Sic herheit/Gefahrenhinweise/Uner war tete Beweg ung fortsc hl euder n von Stei nen @ 0\mod_1196425801338_78.doc @ 8820 Danger! Unexpected motion of cutting tools or mowing units and forcibly ejected stones during operation. Effect: Danger to life, injuries or damage to the machine.
Operation – Mowing Units Pos : 20.42 /BA/Bedienung /M ähwer ke Big M 400/Vor aus setzung z um Mähen @ 0\mod_1196427018838_78.doc @ 8878 Precondition for mowing: • • • • • • • • • • • Open the shut-off valve on the front outrigger. Starting the engine Move release switch for "Road/field" to position II (field mode). Move the mowing units to the working position. The guard cloths must be in the working position. Move the "Travelling gear" release switch to position II (on). Switch on the mowing unit drives.
Operation – Mowing Units Pos : 20.44 /BA/Bedienung /M ähwer ke Big M 400/Schutz e i n Arbeits position bringen @ 0\mod_1196427345510_78.doc @ 8918 10.8.1 Moving the Guards into Working Position 1 1 1 1 BM 400 0197 3 BM 400 0152 Fig. 220: • • • • • Switch off the engine. Remove the ignition key! Secure the machine against accidental start-up and against rolling! Check the guard cloths (1.3) regularly. Replace worn or damaged guard cloths.
Operation – Mowing Units Pos : 20.46 /BA/Bedienung /M ähwer ke Big M 400/H albautomati k @ 0\mod_1196427924588_78.doc @ 8937 10.8.2 Semi-automatic mode G E J M N O BM 400 0198 Fig. 221: In semi-automatic mode, the mowing units can be switched step by step from working position to headland position by using the keys (E, G, H). With the semi-automatic mode switched off when lifting, the mowing units are automatically lifted from working position to headland position.
Operation – Mowing Units Pos : 20.49 /BA/Bedienung /M ähwer ke Big M 400/Schnellstopp @ 0 \mod_1196428282901_78.doc @ 8975 10.8.4 Quick stop 1 BX500035 Fig. 222: Activating quick stop • Move the multi-function lever (1) to the left while driving. The machine decelerates to a complete stop. Pos : 20.50 /BA/Bedienung /M ähwer ke Big M 400/Schneller F ahrtric htungs wec hsel (Sc hnellreversier ung) @ 0\mod_1196428406182_78.doc @ 8994 10.8.5 Fast direction change (fast reversing) 1 2 BX500036 Fig.
Operation – Mowing Units Pos : 20.52 /BA/Bedienung /M ähwer ke Big M 400/Achs trennung ei n- /aussc halten @ 0\mod_1196428626854_78.doc @ 9055 10.8.6 Switching Axle Separation On and Off Switch on axle separation to prevent the wheels from spinning on slippery surfaces. Axle separation is only available in Field mode. Prerequisites for activating the axle separation: • • • Road/field release switch must be in the field mode position Travelling gear release switch must be switched on.
Adjusting the mowing units Pos : 22.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nstellungen der M ähwer ke @ 0\mod_1196660315463_78.doc @ 9095 11 Adjusting the mowing units Pos : 22.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 11.1 Special Safety Instructions Pos : 22.3 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Aus führen von Instands etz ungs-, Pfleg e-, War tungs- und R einigungsar beiten @ 0\mod_1196660613260_78.
Adjusting the mowing units Pos : 22.5.1 /Übersc hriften/Übersc hriften 2/A-E/Ei nstellen der Sc hni tthöhe @ 0\mod_1196660879619_78.doc @ 9191 11.2 Adjusting the cutting height Pos : 22.5.2 /BA/Eins tell ung en/Mähwer ke/Allgemei n Sc hnitthöhe Big M 400 @ 0\mod_1196661001853_78.doc @ 9210 The cutting height can be adjusted to different soil conditions. Each of the mowing units is adjusted individually for height.
Adjusting the mowing units Pos : 22.5.7 /Übersc hriften/Übersc hriften 3/A-E/Aus hubhöhe ei nstellen @ 0\mod_1196675396916_78.doc @ 10668 11.2.2 Adjusting the Lifting Height Pos : 22.5.8 /Übersc hriften/Übersc hriften 4/Frontmähwer k @ 0\mod_1196674467494_78.doc @ 10628 11.2.2.1 Front mowing unit Pos : 22.5.9 /BA/Eins tell ung en/Mähwer ke/Aushubhöhe des Fr ontmähwer ks einstellen @ 0\mod_1196661830291_78.doc @ 9309 Pos.1 Pos.2 Pos.3 BM 400 0176 Fig.
Adjusting the mowing units Pos : 22.5.11 /Ü berschriften/Ü berschriften 3/A-E/Eins tell en der Schnitthöhe @ 0\mod_1196674202135_78.doc @ 10608 11.2.3 Adjusting the cutting height Pos : 22.5.12 /Ü berschriften/Ü berschriften 4/Seitenmähwerk @ 0 \mod_1196675520994_78.doc @ 10687 11.2.3.1 Lateral Mowing Unit Pos : 22.5.13 /BA/Ei nstellungen/M ähwer ke/Ei nstellung der Sc hni tthöhe am Seiten mähwer k @ 0\mod_1196664319228_78.doc @ 10095 3 3 2 4 1 2 1 BM201290 Fig.
Adjusting the mowing units Pos : 22.5.15 /BA/Ei nstellungen/M ähwer ke/Wasser waag e @ 0 \mod_1196664592103_78.doc @ 10114 Display Theoretically (for example) Cutting height +6° approx. 11 cm High cut field forage moist approx. 8 cm dry ground +3° To suit usage conditions Field forage +0° approx. 6 cm Dry conditions Normal conditions -3° about 4 cm Increasing -5° approx.
Adjusting the mowing units Pos : 22.7.1 /Übersc hriften/Übersc hriften 2/A-E/Ei nstellung der Entlas tungsfedern @ 0\mod_1196666659447_78.doc @ 10133 11.3 Adjusting the Compensation Springs Pos : 22.7.2 /BA/Sicherh eit/Gefahr enhinweis e/Eins tell ung an den Entl astungsfedern @ 0\mod_1196666898416_78.doc @ 10171 Danger! Setting on the compensation springs Effect: Danger to life or serious injuries • The compensation springs should be adjusted only while the front mower is in the transport position.
Adjusting the mowing units Pos : 22.7.5 /Übersc hriften/Übersc hriften 3/F-J/Frontmähwer k @ 0\mod_1196675077463_78.doc @ 10648 11.3.1 Front mowing unit Pos : 22.7.6 /BA/Eins tell ung en/Mähwer ke/Entlas tungsfedern am Frontmähwer k @ 0\mod_1196667362510_78.doc @ 10209 1 4 5 3 2 6 BMII-189 Fig.
Adjusting the mowing units Pos : 22.7.8 /Übersc hriften/Übersc hriften 3/P-T/Sei tenmähwer k @ 0\mod_1196675974056_78.doc @ 10706 11.3.2 Lateral Mowing Unit Pos : 22.7.9 /BA/Eins tell ung en/Mähwer ke/Einstell ung der Entl astungs feder n an den s eitlichen M ähwer ken @ 0\mod_1196667911275_78.doc @ 10228 2 1 SFM05230 Fig. 229: The load on the lateral mowing units is compensated by means of the four tension springs (1) on the left and right outriggers.
Adjusting the mowing units Pos : 22.9 /Übersc hriften/Übersc hriften 2/A-E/Ei nstellung der Z etter drehzahl @ 0\mod_1196668564463_78.doc @ 10266 11.4 Adjusting the Tedder Speed Pos : 22.10 /BA/Sic herheit/Gefahrenhinweise/Ei nstellungen an der M asc hine @ 0 \mod_1196668628056_78.doc @ 10285 Danger! Settings on the machine Effect: Danger to life, injuries or damage to the machine.
Adjusting the mowing units Pos : 22.14 /Ü berschriften/Ü berschriften 3/F-J/Frontmähwer k (CV) @ 0\mod_1196670225510_78.doc @ 10342 11.4.2 Front mowing unit (CV) Pos : 22.15 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl Bild Big M 400 @ 0\mod_1196670284744_78.doc @ 10361 700 1000 EC-219-0 Fig. 231: Pos : 22.16 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl eins tell en 700/1000 @ 0\mod_1196670462416_78.doc @ 10380 Two conditioner speeds can be set on the speed gearbox.
Adjusting the mowing units Pos : 22.18.1 /Ü berschriften/Ü berschriften 2/A-E/Eins tell en des Aufber eitungs blec hs @ 0\mod_1196670615681_78.doc @ 10399 11.5 Adjusting the conditioner plate Pos : 22.18.2 /BA/Sic herheit/Gefahrenhinweise/gebroc hene Zi nken @ 0\mod_1196670786291_78.doc @ 10437 Caution! Damaged or missing tines Effect: Damages to the machine. • Bent and broken prongs cause an imbalance. • Straighten any bent tines. • Replace any broken tines. Pos : 22.18.
Adjusting the mowing units Pos : 22.20 /BA/Ei nstellungen/M ähwer ke/R ollen-Conditi oners @ 0\mod_1196673043650_78.doc @ 10513 11.6 Adjusting the roller conditioner (optional extra/Big M CRI) x CRI-0-001 Fig. 233: General The roller conditioner is supplied for use with leguminous vegetation or other leaf crops. The conditioning intensity is adjusted by the setting spindle (1). The setting spindle (1) is used to change the distance or contact pressure of the rollers.
Adjusting the mowing units Pos : 22.23 /BA/Ei nstellungen/M ähwer ke/Eins tellen des R ollendr uc kes Big M 400 @ 0\mod_1196673373025_78.doc @ 10551 11.6.2 Adjusting the roller pressure 1 2 BM 400 0154 Fig. 235: • • Loosen the locknut (2) with a hex key (W/F 41). Turn the spindle on the screw head (1) with a hex key (W/F 55). Clockwise rotation: Greater insertion force Anticlockwise rotation: Less insertion force • Retighten the locknut (1) with a hex key (W/F 41).
Adjusting the mowing units Pos : 22.25 /BA/Ei nstellungen/M ähwer ke/Abs treiferbl ec h am Quer för der er @ 0\mod_1196673648681_78.doc @ 10570 11.7 Setting of the Scraper on the Cross Conveyor (Optional) 1 2 BMII-287 Fig. 236: The scraper (1) on the cross conveyor (right and left) are used to scrape off crop and prevent the cross conveyor from becoming clogged. To achieve optimum working results, a dimension of X= 0-2 mm must be maintained. To adjust the scraper: Pos : 22.
Adjusting the mowing units Pos : 22.27 /Ü berschriften/Ü berschriften 2/A-E/Einstell en Sc hwadbrei te @ 0\mod_1196673972744_78.doc @ 10589 11.8 Adjusting the swath width Pos : 22.28 /BA/Ei nstellungen/M ähwer ke/Allgemei ner T ext @ 0 \mod_1196676313885_78.doc @ 10726 The swath width is adjusted by means of the swath plates at the rear of the disc mowers. 1 1 SFM03080 Fig. 237: Pos : 22.29 /Ü berschriften/Ü berschriften 3/F-J/Frontmähwer k @ 0\mod_1196675077463_78.doc @ 10648 11.8.
Adjusting the mowing units Pos : 22.32 /Ü berschriften/Ü berschriften 3/P-T/Seitenmähwer k @ 0\mod_1196675974056_78.doc @ 10706 11.8.2 Lateral Mowing Unit Pos : 22.33 /BA/Ei nstellungen/M ähwer ke/Eins tellen Sc hwadbreite Sei tenmähwer k @ 0 \mod_1196676735025_78.doc @ 10764 1 1 2 BM 400 0177 Fig. 238: Adjust the swath width. • Unscrew the ring nut (1). • Adjust the swath width. • Tighten the ring nut (1) again. Note Set more free space for overcut.
Adjusting the mowing units Pos : 22.35 /BA/Ei nstellungen/M ähwer ke/Eins tellung der Querlenker an den Seitenmähwer ken @ 0\mod_1196677014275_78.doc @ 10783 11.9 Adjusting the track control arm on the lateral mowing units Caution! If the cutting height is 0° the distance dimension "a" between the side plate (4) and the outrigger (5) must not exceed 60 mm CV/100 mm CRI. 3 1 a 2 4 5 BM 400 0155 Fig.
Adjusting the mowing units Pos : 22.40 /BA/Ei nstellungen/M ähwer ke/D eakti vier en der Achs federung @ 0\mod_1196677719369_78.doc @ 10840 11.11 Deactivating the axle suspension BM200321 Fig. 241: The Big M 400 front axle has a hydro-pneumatic suspension. If axle suspension is active, the two ball valves (1) and (2) are open, as illustrated in the figure. BM200322 Fig. 242: The front axle suspension can be deactivated.
Special Equipment – Mowing Units Pos : 24.1.1 /Übersc hriften/Übersc hriften 1/P-T/Sonder aus stattung- M ähwer ke @ 0\mod_1196678406869_78.doc @ 10859 12 Special Equipment – Mowing Units Pos : 24.1.2 /Übersc hriften/Übersc hriften 2/U-Z /U mbau der Einhei t Z etterpr allbl ech auf Sc hnec kenquerför der er @ 0\mod_1196679637806_78.doc @ 10918 12.1 Converting the Tedder Deflector Plate to an Auger-Type Cross Conveyor Pos : 24.1.
Special Equipment – Mowing Units Pos : 24.1.6 /BA/Sonder ausstatung/U mbau/U mbau Zetter prall blec h auf Schnec kenq uerförderer /Zetter prall blec h abbauen @ 0 \mod_1196684286525_78.doc @ 10996 12.1.1 Removing the tedder deflector plate Danger! Detaching Effect: Danger to life or serious injuries • Only use appropriate and authorised lifting gear for the installation and removal of the auger-type cross conveyor (total weight of the conveyors = approx. 300 kg). 2 4 1 3 BMS01030 Fig.
Special Equipment – Mowing Units 12.1.3 Removing the tedder deflector plate 1 2 BMS01100 Fig. 245: • Slightly raise the tedder deflector plate (1) and remove it sideways from the mowing unit (2). Note Removed tedder deflector plate Store the tedder deflector plate (1) in a secure and dry place. Pos : 24.1.9 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Special Equipment – Mowing Units Pos : 24.1.10 /Ü berschriften/Ü berschriften 3/U-Z/Zi nken pr üfen @ 0\mod_1196686894088_78.doc @ 11074 12.1.4 Checking the Tines Pos : 24.1.11 /BA/Sic herheit/Gefahrenhinweise/gebroc hene Zi nken @ 0\mod_1196670786291_78.doc @ 10437 Caution! Damaged or missing tines Effect: Damages to the machine. • Bent and broken prongs cause an imbalance. • Straighten any bent tines. • Replace any broken tines. Pos : 24.1.
Special Equipment – Mowing Units Pos : 24.3.1 /BA/Sonder ausstatung/U mbau/Sc hnec kenquer för der er anbauen @ 0\mod_1196689156088_78.doc @ 11169 12.1.6 Installing the auger-type cross conveyor Danger! Attaching / detaching Effect: Danger to life or serious injuries • Only use appropriate and authorised lifting gear for the installation and removal of the auger-type cross conveyor (total weight of the conveyors = approx. 300 kg). 1 3 1 5 2 4 BM 400 0157 Fig.
Special Equipment – Mowing Units Pos : 24.3.3 /BA/Sonder ausstatung/U mbau/Spannschl öss er sc hließ en @ 0 \mod_1196689498291_78.doc @ 11209 12.1.7 Locking the tension jacks 2 4 3 5 1 BMS01270 BM 400 0158 Fig. 250: • • Lock the tension jacks (1) and (2) located on the inner side of the mowing unit (3). Also lock the outer tension jacks (4) and (5). Note Be sure the tension jacks (1) and (2) are under tension when locked; retighten as required. Pos : 24.
Special Equipment – Mowing Units 12.2.1 Installing the guard 3 1 2 BMS01340 Fig. 252: Install the guard (1) on to the mowing unit (3) using the hexagon head cap screws (2). Pos : 24.7 /BA/Sonder ausstatung/U mbau/Dr ehzahls ens or ans chli eßen @ 0\mod_1196690850275_78.doc @ 11304 12.2.2 Connecting the speed sensor 2 1 BMS01250 Fig. 253: • Pos : 24.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Special Equipment – Mowing Units Pos : 24.9.1 /Übersc hriften/Übersc hriften 3/U-Z /Unter blec he demontier en @ 0\mod_1196691635447_78.doc @ 11342 12.2.3 Removing the floor plates Pos : 24.9.2 /BA/Sicherheit/Gefahr enhinweis e/M ähwer ke/Reparatur_Wartung _Rei nigungs _1 @ 0 \mod_1196691273135_78.doc @ 11323 Danger! No one is permitted in the danger zone when lifting, lowering or folding up mowing units, or when turning on drives. Effect: Danger to life, serious injuries or serious damage to the machine.
Special Equipment – Mowing Units Fig. 255: • • • • • • Remove the hexagonal nuts of the bolts (1). Remove the connecting bolts (2). Carefully the remove floor plate (3) to the rear. Store floor plates, bolts and nuts in a secure place. Remove the retaining chains Lower the lateral mowing units into working position Fig. 256: After the cross conveyor is attached, the side guard cloth (1) must be cut off on the right and left mowing unit.
Special Equipment – Mowing Units Pos : 24.11 /BA/Sonderauss tatung/U mbau/Schmi erleitung en uml egen @ 0 \mod_1196695905681_78.doc @ 11909 12.2.4 Relaying the Lubrication Lines 1 2 1 3 2 BMII-276 BMII-275 Fig. 257: When the machine is converted from a "Tedder deflector plate unit" to an "Auger-type cross conveyor", the lubrication lines must be relaid as described below. Pos : 24.12 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Special Equipment – Mowing Units Pos : 24.13 /BA/Sonderauss tatung/U mbau/M ontageanleitung der Pr alltücher für Big M 400 mit BSS @ 0\mod_1196746211375_78.doc @ 11935 12.2.5 Installation Instructions – Bulge Bags for Big M 400 with BSS 5 6 2 4 1 2 3 BM 400 0160 Fig. 258: Placing bulge bags on the right and left auger hoods reduces the amount of dirt in the cooling air. Installation instructions: • • • Pos : 24.14 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Special Equipment – Mowing Units Pos : 24.15.1 /Ü berschriften/Ü berschriften 3/P-T/Schnec kenkontroll e ei nsc halten @ 0\mod_1196746530468_78.doc @ 11954 12.2.6 Switching on the auger monitoring mode Pos : 24.15.2 /BA/Sic herheit/Gefahrenhinweise/Motor nic ht i n ges chl oss en en R äumen laufen las sen. @ 0\mod_1196343428061_78.doc @ 6915 Danger! Do not allow the engine to run in enclosed areas. Effect: Danger, toxic exhaust! Pos : 24.15.3 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Special Equipment – Mowing Units Pos : 24.15.4 /BA/Sonderauss tatung/U mbau/Schnec kenkontroll e einsc halten @ 0\mod_1196748297828_78.doc @ 12310 In order to start the auger monitoring mode, it has to be activated in the info centre. Please proceed as follows: • • Set ignition key to position I or II. Wait for the self test to run down. Note After the ignition has been switched on, the start screen "Road Driving or Field Operation" will appear on the display.
Special Equipment – Mowing Units Pos : 24.15.6 /BA/Info-Center/Hauptmenü 1 Eins tell ung en/1- 1 Parameter Big M 400/Ei nstellung: Sc hnec kenüber wac hung @ 0\mod_1196749161203_78.doc @ 12416 5) Setting: Auger monitoring Both augers on Right auger on Left auger on Both augers on Pos : 24.16 /BA/Sonderauss tatung/U mbau/U mbau Sc hnec kenq uerförderer auf " Einheit Z etter prallbl ec h" @ 0 \mod_1196749796562_78.doc @ 12435 12.2.
Special Equipment – Mowing Units Pos : 24.18 /BA/Sonderauss tatung/U mbau/Z us atz ausr üstung- Mulc hgerät @ 0\mod_1196750242750_78.doc @ 12454 12.3 Additional Equipment – Mulching Device Mulching devices can be used as additional equipment. For further information, please ask the mulching device dealer Address: Van Wamel BV Energieweg 1 NL-6658 AE Beneden-Leeuwen Note Only attachment and detachment of mowing units is described below.
Special Equipment – Mowing Units Pos : 24.20.1 /Ü berschriften/Ü berschriften 2/A-E/Abbau der M äheinheiten @ 0\mod_1196750875734_78.doc @ 12492 12.4 Removing Mowing Units Pos : 24.20.2 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/U mbau_Wartungsar beiten @ 0\mod_1196750571265_78.doc @ 12473 Danger! Drive elements may be placed in motion during conversion and installation work on the machine.
Special Equipment – Mowing Units Pos : 24.20.7.1 /Ü berschriften/Ü berschriften 3/A-E/D emontage der Entl astungsfedern @ 0\mod_1196751819984_78.doc @ 12594 12.4.2 Removing of the compensation springs Pos : 24.20.7.2 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/Einstellung an den Entlas tungsfedern @ 0\mod_1196751594562_78.doc @ 12575 Danger! Setting on the compensation springs Effect: Danger to life or serious injuries • The compensation springs must only be removed in transport position.
Special Equipment – Mowing Units Pos : 24.20.9 /BA/Sonderauss tatung/U mbau/Abbau der Mäheinheiten/Abbau der Gelenkwelle: @ 0 \mod_1196752140328_78.doc @ 12651 12.4.3 To remove the PTO shaft: 4 1 2 3 BMII-307 Fig. 263: • • • • • • Pos : 24.20.10 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 292 Open the shut-off valve for the front outrigger.
Special Equipment – Mowing Units Pos : 24.20.11 /BA/Sonderausstatung/U mbau/Abbau der M ähei nheiten/Bei Opti on Z entralsc hmier ung @ 0\mod_1196757373343_78.doc @ 12729 With central lubrication option 2 4 3 1 BMII-308 Fig. 264: Disconnect the lubrication line (1) to the distributor (2). To do this: • • Pull off the flap (3) Press in the lock (4) with a screwdriver and pull out the line (1).
Special Equipment – Mowing Units Pos : 24.20.13 /BA/Sonderausstatung/U mbau/Abbau der M ähei nheiten/Abbau des Weis tedrei ec ks @ 0\mod_1196752658046_78.doc @ 12691 12.4.4 Removing the Weiste Triangle 2 11 13 8 1 14 2 BM 400 0162 BM 400 0217 Fig. 265: To continue with disassembly of the front mowing unit, semi-automatic mode must be activated. To do this: • Press the key (13) on the multi-function lever to activate semi-automatic mode (LED (14) lit).
Special Equipment – Mowing Units Caution! The front lifting gear is raised in reverse travel. Effect: Damages to the machine The (Road/Field) release switch must be in "Road Travel" position 2 1 BMII-311 Fig. 266: Switch the (Road/Field) release switch into "Road Travel" position. Note This prevents the front lifting gear from automatically being raised during reverse travel. Moving the machine in reverse in Road mode Pos : 24.20.14 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.
Special Equipment – Mowing Units Pos : 24.20.15 /BA/Sonderausstatung/U mbau/Abbau der M ähei nheiten/Anbau des Frontmähwer ks @ 0\mod_1196756376531_78.doc @ 12710 12.4.5 Attaching the Front Mowing Unit 2 1 BMII-313 Fig. 267: The front mowing unit is attached in the reverse order. Note The lifting gear must be raised in "Semi-automatic" mode Connect the PTO shaft (1) high on the Weiste triangle (2) to avoid a collision with the front mower plate Pos : 24.20.
Special Equipment – Mowing Units Pos : 24.20.17.1 /Ü bersc hriften/Ü bersc hriften 3/A- E/Abbau der sei tlichen Mäheinheit @ 0\mod_1196757669828_78.doc @ 12767 12.4.6 Removing the Side Mowing Unit Pos : 24.20.17.2 /BA/Sic her heit/Gefahr enhi nweis e/M ähwer ke/U mbau_Wartungs arbeiten @ 0\mod_1196750571265_78.doc @ 12473 Danger! Drive elements may be placed in motion during conversion and installation work on the machine.
Special Equipment – Mowing Units Pos : 24.20.17.5 /BA/Sonderausstatung/U mbau/Abbau der s eitlic hen M ähei nheiten/Sc hritt 2 Abbau s eitl. M ähei nheit @ 0\mod_1196758043531_78.doc @ 12805 Step 2: for standard equipment: POS.I 1 BMII-314 Fig. 268: Set spring compensation to minimum. To do this: • • • • Pos : 24.20.17.6 /BA/-----Sei tenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 298 Lift the lateral mowing units out through the headland position.
Special Equipment – Mowing Units Pos : 24.20.17.7 /BA/Sonderausstatung/U mbau/Abbau der s eitlic hen M ähei nheiten/Sc hritt 3 Abbau s eitl. M ähei nheit @ 0\mod_1196758484265_78.doc @ 12824 Step 3: 1 2 B C 5 6 7 8 3 B D C 5 6 7 8 D BM 400 0107 BM 400 0103 Fig. 269: With hydraulic spring compensation design (optional): • Lower the lateral mowing units into working position. • Pressing the 5 or 6 compensation.
Special Equipment – Mowing Units Pos : 24.20.17.1 /BA/Sic her heit/Gefahr enhi nweis e/M ähwer ke/Eins tellung an den Entl astungsfedern @ 0\mod_1196751594562_78.doc @ 12575 Danger! Setting on the compensation springs Effect: Danger to life or serious injuries • The compensation springs must only be removed in transport position. In the working position the compensation springs are subject to high tensile stress.
Special Equipment – Mowing Units Pos : 24.20.17.1 /BA/Sic her heit/Gefahr enhi nweis e/M ähwer ke/Gewic ht der Mäheinhei t c a. 1500 kg @ 0\mod_1196762216406_78.doc @ 12976 Danger! Remove the ignition key and secure the vehicle and machine against rolling. Only use appropriate and authorised lifting equipment for the installation and removal of the mowing units (total weight of mowing unit = approx. 1500 kg). Pos : 24.20.17.
Special Equipment – Mowing Units 4 2 5 1 III I 2 IV 6 3 II V BM 400 0163 Fig. 273: • • • • • • • • 302 Remove the spring (1) on the right outrigger arm. Detach the top suspension arm (2) for cutting height on the mowing unit. To do this, drive the clamping sleeve out of the attachment bolt (3) and remove the attachment bolt and washer. Remove the cable plug (I) for mower speed. If the BSS option is installed, disconnect the electrical line for speed monitoring on the plug connection (II).
Special Equipment – Mowing Units 1 2 BMII-318 Fig. 274: • • • • Align the double joint (2). To do this, turn the mowing unit manually on the outer blade drum until the attachment bolt (1) of the double joint is positioned vertically. Raise the mowing unit slightly with lifting equipment until the bolts of the universal joint mount have come out of the universal joint bracket. Move the mowing unit back to guide the double joint down from the shaft.
Special Equipment – Mowing Units Pos : 24.22.1 /Ü berschriften/Ü berschriften 3/A-E/Anbau der s eitlic hen M äheinheit @ 0\mod_1196760080906_78.doc @ 12900 12.4.7 Attaching the Lateral Mowing Unit Pos : 24.22.2 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/U mbau_Wartungsar beiten @ 0 \mod_1196750571265_78.doc @ 12473 Danger! Drive elements may be placed in motion during conversion and installation work on the machine.
Special Equipment – Mowing Units Pos : 24.22.6 /BA/Sonderauss tatung/U mbau/Anbau der s eitlichen Mäheinhei t/Schritt 2 Anbau s eitl. Mähei nheit @ 0\mod_1196763875859_78.doc @ 13000 Step2: 2 1 3 4 BMII-319 Fig. 275: • • • Pos : 24.22. 7 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Special Equipment – Mowing Units Pos : 24.22.8 /BA/Sonderauss tatung/U mbau/Anbau der s eitlichen Mäheinhei t/Schritt 3 Anbau s eitl. Mähei nheit @ 0\mod_1196764155312_78.doc @ 13019 Step 3: Caution! Attaching the double joint Effect: Elevated danger of crushing hands • Make certain when guiding in the double joint that the lifting equipment is not adjusted or moved. Only the technician is permitted to move the mowing unit manually on the front guard tube. 1 2 BMII-318 Fig.
Maintenance - Engine Pos : 26.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung- Motor @ 0\mod_1196765008937_78.doc @ 13058 13 Maintenance - Engine Pos : 26.2 /BA/Sicher heit/Gefahr enhinweis e/U nvorhergesehene Akti onen an der M aschi ne_1 @ 0\mod_1196765298062_78.doc @ 13096 Danger! Unexpected actions on the machine Effect: Danger to life, injuries or damage to the machine. • Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning.
Maintenance - Engine Pos : 26.5 /BA/Wartung/M otor Big M 400/Wartungstabell en/Wartungstabelle M otor @ 0 \mod_1196765846062_78.doc @ 13134 13.
Maintenance - Engine Pos : 26.7 /Übersc hriften/Übersc hriften 2/P-T/Sc hmutzablag erung im Motorraum @ 0\mod_1196766936875_78.doc @ 13173 13.2 Contamination in the engine compartment Pos : 26.8 /BA/Sicher heit/Gefahr enhinweis e/Schmutzablag erung im Motorraum @ 0\mod_1196769316921_78.doc @ 13154 Caution! Contamination in the engine compartment Effect: Danger of fire • The build-up of dust, oil and grass inside the engine compartment is combustible and presents an increased fire hazard.
Maintenance - Engine Pos : 26.14 /BA/Wartung/Selbstfahr er/M otor Big M 400/M otoröls tand @ 0 \mod_1196771839187_78.doc @ 13329 13.4 Engine oil level Caution! The oil level is too low. Effect: Engine damage • It is absolutely essential for the life of the engine that you observe this oil level. • Check the oil level when the machine in at a horizontal position. • Do not start the engine if the level is below the bottom mark of the oil dipstick. max. min. BMII-180 Fig.
Maintenance - Engine Pos : 26.16 /BA/Wartung/Selbstfahr er/M otor Big M 400/Kraftstoffvorfilter / Wasser abschei der @ 0\mod_1196777562765_78.doc @ 14618 13.5 Fuel filter/water separator 3 2 1 4 BM 400 0143 Fig. 279: The fuel prefilter cleans fuel. The fuel supply valve (2) can be used to interrupt the fuel supply from the tank to the engine, e.g. for maintenance and repairs of the fuel system and for replacing the fuel prefilter. 13.5.
Maintenance - Engine Pos : 26.18 /BA/Wartung/Selbstfahr er/M otor Big M 400/Kraftstoff-Filter eins atz ers etz en @ 0\mod_1196778039093_78.doc @ 14637 13.
Maintenance - Engine Pos : 26.20 /BA/Wartung/Selbstfahr er/M otor Big M 400/Kraftstoff @ 0 \mod_1196779500703_78.doc @ 14656 13.7 Fuel Warning! Danger of explosion! • Never fill tank while the engine is running. • No smoking! Handle fuel carefully. It is readily flammable. Do not smoke when adding fuel to the machine and make certain there are no open flames or sources of sparks in the vicinity. Fuel must only be added outdoors. Prevent fires by keeping the machine free of dirt and grease residue.
Maintenance - Engine Pos : 26.22 /BA/Wartung/Selbstfahr er/M otor Big M 400/T anken @ 0\mod_1196779964656_78.doc @ 14675 13.8 Tanks 1 BM 400 0200 Fig. 281: • • • • • • • Switch off the engine, remove the ignition key, and secure the machine from rolling away. Clean grass and dust from the area around the filler neck (1). Open the tank cover. Fill the fuel tank. (Use only clean fuel in the tank. If necessary, filter the fuel before adding it to the tank.
Maintenance - Engine Pos : 26.24 /BA/Wartung/Selbstfahr er/M otor Big M 400/Kraftstoffanlag e entlüften @ 0\mod_1196780180531_78.doc @ 14694 13.9 Venting the fuel system Note For further information please refer to : • Engine manufacturer’s operating instructions, included with delivery (chapter on venting the fuel system). The fuel system must be vented if necessary after a lengthy standstill. Pos : 26.25 /BA/Wartung/Selbstfahr er/M otor Big M 400/M otor kühl mittel @ 0\mod_1196780280015_78.
Maintenance - Engine Pos : 26.27 /BA/Wartung/Selbstfahr er/M otor Big M 400/M otor kühl mittel - Kontr olle @ 0\mod_1196780546812_78.doc @ 14732 13.11 Engine coolant - checks and controls Warning! Hot cover Effect: Hand burns • Never open the radiator cap while the engine is hot. Switch off the engine and wait until the engine has cooled down 3 2 1 BM 400 0201 Fig. 282: Check: • • • Fill: Check the level of engine coolant every day.
Maintenance - Engine Pos : 26.29 /BA/Wartung/Selbstfahr er/M otor Big M 400/Luftfilter @ 0\mod_1196780781406_78.doc @ 14793 13.12 Air filter Perform air filter maintenance regularly, but at least when the error message filter appears in the Info Centre Display. for a dirty air Cleaning the Air Filter • • • • • Pos : 26.30 /BA/Wartung/Selbstfahr er/M otor Big M 400/Sic her heitspatr one @ 0\mod_1196781597406_78.doc @ 14812 • • • Unscrew the nut (2) and remove the cover (1).
Maintenance – Mowing Units Pos : 28.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung- Mähwer ke @ 0\mod_1196781956937_78.doc @ 14832 14 Maintenance – Mowing Units Pos : 28.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 14.1 Special Safety Instructions Pos : 28.3 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Unvor hergesehene Akti onen an der Mas chi ne_1 @ 0 \mod_1196782315875_78.
Maintenance – Mowing Units Pos : 28.6 /Übersc hriften/Übersc hriften 3/P-T/Probel auf @ 0\mod_1196833698843_78.doc @ 15023 14.1.1 Test run Pos : 28.7 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/T esten der M asc hine nac h R epar atur -, Wartungs- Rei nigungs arbeiten oder technisc hen Eingriffen. @ 0\mod_1196782825187_78.doc @ 14889 Danger! Testing the machine after repair, maintenance or cleaning work and after technical intervention.
Maintenance – Mowing Units Pos : 28.11 /BA/Wartung/Motor Big M 400/Wartungstabellen/Wartungstabelle- Mähwer ke @ 0\mod_1196832994811_78.doc @ 15004 14.
Maintenance – Mowing Units Pos : 28.13 /Ü berschriften/Ü berschrif ten 2/U-Z/Wer kz eug kasten @ 0\mod_1196832731327_78.doc @ 14985 14.4 Tool box Pos : 28.14 /BA/Wartung/Selbstfahr er/M otor Big M 400/Bild Wer kz eug kasten Big M 400 @ 0\mod_1196946656311_78.doc @ 15234 BM 400 202 Fig. 283: Pos : 28.15 /BA/Wartung/Drehmomente @ 0 \mod_1196946833718_78.doc @ 15253 14.5 Torques Torque MA is stated in Nm (unless otherwise indicated). 5.6 6.8 8.8 10.9 12.
Maintenance – Mowing Units Pos : 28.17 /Ü berschriften/Ü berschriften 3/A-E/Abweic hendes Drehmoment @ 0\mod_1196950054171_78.doc @ 15312 14.5.1 Deviating Torque Pos : 28.18 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Abweic hendes Drehmoment Big M 400 @ 0 \mod_1196949184374_78.doc @ 15274 Screws / nuts MA [Nm] Nut for shear protection (rotary hub) 300 Bearing housing for cutting disc 42 Bearing housing for blade drum 42 Pos : 28.
Maintenance – Mowing Units Pos : 28.24.1.1 /Ü berschriften/Ü berschriften 2/F-J/H auptgetriebe @ 0\mod_1197005740033_78.doc @ 15416 14.7 Main gearbox Pos : 28.24.1.2 /Ü berschriften/Ü berschriften 3/P-T/Seitenmähwer k @ 0\mod_1196675974056_78.doc @ 10706 14.7.1 Lateral Mowing Unit Pos : 28.24.1.3 /BA/Wartung/Öl kontrolle_Wechsel/M ähwer ke/Bild H auptg etriebe s eit. Mähwer ke @ 0\mod_1197007390299_78.doc @ 15492 2 3 4 1 BM202200 SFM03031 Fig. 284: Pos : 28.24.1.
Maintenance – Mowing Units Pos : 28.24.3.1 /Ü berschriften/Ü berschriften 2/U-Z/Wi nkelgetriebe @ 0\mod_1197005918299_78.doc @ 15435 14.8 Angular gearbox Pos : 28.24.3.2 /Ü berschriften/Ü berschriften 3/F-J/Fr ontmähwer k (CV+CRI) @ 0\mod_1197008615440_78.doc @ 15609 14.8.1 Front Mowing Unit (CV+CRI) Pos : 28.24.3.3 /BA/Wartung/Öl kontrolle_Wechsel/M ähwer ke/Bild Wi nkelg etriebe Frontmähwer k @ 0\mod_1197008732315_78.doc @ 15629 3 1 EC-152-0 Fig. 285: Pos : 28.24.3.
Maintenance – Mowing Units Pos : 28.24.5.1 /Ü berschriften/Ü berschriften 2/A-E/Eing angsgetriebe @ 0\mod_1197005979596_78.doc @ 15454 14.9 Input gearbox Pos : 28.24.5.2 /Ü berschriften/Ü berschriften 3/F-J/Fr ontmähwer k (CV+CRI) @ 0\mod_1197008615440_78.doc @ 15609 14.9.1 Front Mowing Unit (CV+CRI) Pos : 28.24.5.3 /BA/Wartung/Öl kontrolle_Wechsel/M ähwer ke/Bild Eing angsgetriebe Frontmähwer k @ 0 \mod_1197009824221_78.doc @ 15727 EC-0-040 Fig. 286: Pos : 28.24.5.
Maintenance – Mowing Units Pos : 28.24.7.1 /Ü berschriften/Ü berschriften 2/P-T/Sc haltgetriebe @ 0\mod_1197010889455_78.doc @ 15766 14.10 Speed gearbox Pos : 28.24.7.2 /Ü berschriften/Ü berschriften 3/F-J/Fr ontmähwer k (CV) @ 0\mod_1196670225510_78.doc @ 10342 14.10.1 Front mowing unit (CV) Pos : 28.24.7.3 /BA/Wartung/Öl kontrolle_Wechsel/M ähwer ke/Bild Sc haltg etriebe @ 0 \mod_1197012856815_78.doc @ 15805 EC-1-041 Fig. 287: Pos : 28.24.7.
Maintenance – Mowing Units Pos : 28.24.9.1 /Ü berschriften/Ü berschriften 2/U-Z/Wi nkelgetriebe @ 0\mod_1197005918299_78.doc @ 15435 14.11 Angular gearbox Pos : 28.24.9.2 /Abkürz ungen s prac hneutral /CRI @ 0\mod_1197013559580_0.doc @ 15825 14.11.1 CRI Pos : 28.24.9.3 /BA/Wartung/Öl kontrolle_Wechsel/M ähwer ke/Bild Wi nkelg etriebe CRI @ 0\mod_1197013688111_78.doc @ 15844 1 2 EC-189-0 Fig. 288: Pos : 28.24.9.4 /BA/Wartung/Öl kontrolle_Wechsel/Öl kontr olle @ 0\mod_1197008973815_78.
Maintenance – Mowing Units Pos : 28.24.11.1 /Ü bersc hriften/Ü bersc hriften 2/F-J/Getri ebe für ober en Walz enantrieb ( opti onal) @ 0\mod_1197016487846_78.doc @ 15904 14.12 Gearbox for Top Roller Drive (optional) Pos : 28.24.11.2 /BA/Wartung/Öl kontr olle_Wec hs el/M ähwer ke/Bil d Getri ebe für ober en Walz enantrieb (opti onal) @ 0 \mod_1197016558018_78.doc @ 15923 1 EC-186-0 Fig. 289: Pos : 28.24.11.3 /BA/Wartung/Öl kontr olle_Wec hs el/Öl kontroll e @ 0 \mod_1197008973815_78.
Maintenance – Mowing Units Pos : 28.24.13.1 /Ü bersc hriften/Ü bersc hriften 2/K-O/Öls tands kontr olle und Öl wechsel am M ähhol m @ 0\mod_1197017549815_78.doc @ 15963 14.13 Oil level check and oil change on the cutter bar Pos : 28.24.13.2 /Ü bersc hriften/Ü bersc hriften 3/F-J/Fr ontmähwer k @ 0\mod_1196675077463_78.doc @ 10648 14.13.1 Front mowing unit Pos : 28.24.13.3 /BA/Sic her heit/Gefahr enhi nweis e/M ähwer ke/Schnell roti erende M ess erteller/M ess ertrommeln_1 @ 0\mod_1197017696736_78.
Maintenance – Mowing Units Pos : 28.24.13.8 /Ü bersc hriften/Ü bersc hriften 3/K-O/Öl kontroll e @ 0\mod_1197021908190_78.doc @ 16120 14.13.3 Checking the oil level Pos : 28.24.13.9 /BA/Sic her heit/Gefahr enhi nweis e/M ähwer ke/Schnell roti erende M ess erteller/M ess ertrommel_2 @ 0\mod_1197022569252_78.doc @ 16165 Danger! Rapidly rotating cutting discs/blade drums. Effect: Danger to life or serious injuries. Lower guards. Nobody should be in the danger zone around the machine. Pos : 28.24.13.
Maintenance – Mowing Units Pos : 28.24.13.1 /Ü bersc hriften/Ü bersc hriften 3/K-O/Öl wec hsel @ 0\mod_1197021941955_78.doc @ 16139 14.13.4 Oil change Pos : 28.24.13.1 /BA/Wartung/M ähwer ke/Öl wec hs el Mähhol m Big M 400 @ 0\mod_1197026735955_78.doc @ 16203 2 1 BMII-363 Fig. 292: • • • • • • • • • • Lift the mowing unit slightly and set a wooden beam underneath on the opposite side of the cover (2). Lower the mowing unit so that the cutter bar is resting on the wooden beam.
Maintenance – Mowing Units Pos : 28.24.13.1 /Ü bersc hriften/Ü bersc hriften 2/K-O/Öls tands kontr olle und Öl wechsel am M ähhol m @ 0\mod_1197017549815_78.doc @ 15963 14.14 Oil level check and oil change on the cutter bar Pos : 28.24.13.1 /Ü bersc hriften/Ü bersc hriften 3/P-T/Seitenmähwer k @ 0\mod_1196675974056_78.doc @ 10706 14.14.1 Lateral Mowing Unit Pos : 28.24.13.2 /BA/Sic her heit/Gefahr enhi nweis e/M ähwer ke/Sch nell roti erende M ess erteller/M ess ertrommel_2 @ 0\mod_1197022569252_78.
Maintenance – Mowing Units Pos : 28.24.13.2 /Ü bersc hriften/Ü bersc hriften 3/K-O/Öl kontroll e @ 0\mod_1197021908190_78.doc @ 16120 14.14.2 Checking the oil level Pos : 28.24.13.2 /BA/Wartung/M ähwer ke/Öl kontroll e Seitenmähwer ke Big M 400 @ 0\mod_1197027611736_78.doc @ 16222 • • • Allow the mowing unit to run briefly in working position. Wait until the cutter bars have come to a complete stop. Fold up the lateral mowing units. 2 1 BMII-367 BMII-366 Fig.
Maintenance – Mowing Units Pos : 28.24.13.2 /Ü bersc hriften/Ü bersc hriften 3/K-O/Öl wec hsel @ 0\mod_1197021941955_78.doc @ 16139 14.14.3 Oil change Pos : 28.24.13.2 /BA/Sic her heit/Gefahr enhi nweis e/M ähwer ke/Schnell roti erende M ess erteller/M ess ertrommeln_1 @ 0\mod_1197017696736_78.doc @ 16001 Danger! Rapidly rotating cutting discs/blade drums. Effect: Danger to life or serious injuries. • Switch off the engine and remove the ignition key.
Maintenance – Mowing Units Pos : 28.26.1 /Ü berschriften/Ü berschriften 2/K-O/Kontr olle der Mähkling en und Messer hal ter ung @ 0\mod_1197265641329_78.doc @ 16323 14.15 Checking the Cutter Blades and Blade Holder Pos : 28.26.2 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Fehlende und besc hädigte M ähkli ngen und M ähkli ngenhalterungen @ 0\mod_1197265722813_78.doc @ 16342 Warning! Missing and damaged cutter blades and cutter blade retainers.
Maintenance – Mowing Units Pos : 28.26.7 /BA/Wartung/Mähwerke/M ess ersc hraubversc hluss @ 0\mod_1197267907375_78.doc @ 16425 14.15.2 Blade screw connection Danger! Insufficient thickness of material on the retaining bolts. Effect: Danger to life or serious injuries. • At every blade changing check the thickness of the holding bolts material.
Maintenance – Mowing Units Pos : 28.26.9 /BA/Wartung/Mähwerke/M ess ersc hnell vers chl uss @ 0\mod_1197268087875_78.doc @ 16444 14.15.3 Blade Quick-Fit Device Danger! Insufficient thickness of material on the retaining bolts. Effect: Danger to life or serious injuries. • At every blade changing check the thickness of the holding bolts material.
Maintenance – Mowing Units Pos : 28.26.11 /BA/ Wartung/M ähwer ke/R egel mäßig e Kontroll e der Blattfeder n @ 0\mod_1197268274609_78.doc @ 16464 14.15.4 Periodical Inspection of the Leaf Springs Danger! Worn application seam on the leaf springs. Effect: Danger to life or serious injuries. • Check the leaf springs for damages at least once a day or after contact with foreign objects. • The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point.
Maintenance – Mowing Units Pos : 28.26.13 /BA/ Wartung/M ähwer ke/R egel mäßig e Kontroll e der M ess erteller bz w. -trommeln @ 0\mod_1197268487390_78.doc @ 16483 14.15.5 Periodical Inspection of the Cutting Discs / Blade Drums Danger! Deformed Cutting Discs / Blade Drums Effect: Danger to life or serious injuries. • Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.
Maintenance – Mowing Units Pos : 28.26.15 /BA/Wartung/M ähwer ke/Versc hleis sgrenz e für Aus waschungen @ 0 \mod_1197268738875_78.doc @ 16502 14.15.6 Abrasion Limit Danger! Abrasion on the cutting discs / blade drums Effect: Danger to life or serious injuries. • The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given. 2 2 EC-226-0 Fig.
Maintenance – Mowing Units Pos : 28.26.17 /Ü bersc hriften/Ü bersc hriften 2/K- O/Messer wec hsel an M ess ertell ern @ 0\mod_1197269068562_78.doc @ 16521 14.16 Blade Changing on Cutting Discs Pos : 28.26.18 /BA/Sic her hei t/Gefahrenhi nweis e/M ähwer ke/Schnell roti erende Mess erteller/M ess ertrommeln_1 @ 0 \mod_1197017696736_78.doc @ 16001 Danger! Rapidly rotating cutting discs/blade drums. Effect: Danger to life or serious injuries. • Switch off the engine and remove the ignition key.
Maintenance – Mowing Units Pos : 28.26.21 /Ü bersc hriften/Ü bersc hriften 3/K- O/Messersc hr aubverschl uß @ 0\mod_1197270941296_78.doc @ 16578 14.16.1 Blade Screw Connection Pos : 28.26.22 /BA/Wartung/M ähwer ke/Bes chr eibung M ess er wec hs el M ess erschr aubversc hluss @ 0\mod_1197270197046_78.doc @ 16559 EC-0-250 Fig. 301: • • • • • • • Clean the area. Remove damaged or worn blades. To fit the blades, insert the blade (5) between the wear plate (2) and the cutting disc (1).
Maintenance – Mowing Units Pos : 28.26.24 /Ü bersc hriften/Ü bersc hriften 3/K- O/Messersc hnell versc hluß @ 0\mod_1197271019859_78.doc @ 16597 14.16.2 Blade Quick-Fit Device Pos : 28.26.25 /BA/Wartung/M ähwer ke/Bes chr eibung M ess er wec hs el M ess erschnellversc hlus s @ 0 \mod_1197271100500_78.doc @ 16616 2 3 4 5 EC-251-0 Fig. 302: • • • • • Clean the area. Remove damaged or worn blades.
Maintenance – Mowing Units Pos : 28.26.27 /BA/Wartung/M ähwer ke/Stoß kanten erneuern @ 0\mod_1197271320468_78.doc @ 16636 14.17 Replacing the linings Caution! If the linings are checked irregularly. Effect: Damage to the machine • Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary! • Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.• EC-0-012 Fig.
Maintenance – Mowing Units Pos : 28.28.1 /Ü berschriften/Ü berschriften 2/K-O/Kreis elnabe mi t Schersic her ung @ 0\mod_1197272352468_78.doc @ 16655 14.18 Rotary hub with shear protection Pos : 28.28.2 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Sc hnell rotier ende Messer teller /Mess ertr ommel n_1 @ 0\mod_1197017696736_78.doc @ 16001 Danger! Rapidly rotating cutting discs/blade drums. Effect: Danger to life or serious injuries. • Switch off the engine and remove the ignition key.
Maintenance – Mowing Units Pos : 28.28.4 /BA/Wartung/Mähwerke/Besc hreibung Sc hersicherung @ 0 \mod_1197272641328_78.doc @ 16674 4 BiG M CV 2 b 3 a 1 BiG M CRI b 2 3 1 4 a BM 400 0141 Fig. 305: For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts (2) and shear pins (3). If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.
Maintenance – Mowing Units Pos : 28.28.6 /BA/Wartung/Mähwerke/N ac h dem Absc her en @ 0 \mod_1197275535806_78.doc @ 16714 14.18.1 After Shearing Off Caution! Correct installation position of the bearing housing not observed. Effect: Damages to the machine • Right-hand (RH) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).
Maintenance – Mowing Units Pos : 29 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.
Maintenance – Basic Machine Pos : 30.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung - Grundmas chi ne @ 0\mod_1197277779213_78.doc @ 16847 15 Maintenance – Basic Machine Pos : 30.2 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Unvor hergesehene Akti onen an der Mas chi ne_2 @ 0 \mod_1197278033978_78.doc @ 16866 Danger! Unexpected actions on the machine Effect: Danger to life, injuries or damage to the machine.
Maintenance – Basic Machine Pos : 30.6 /Übersc hriften/Übersc hriften 2/F-J/H ydrauli kanlag e @ 0\mod_1197278455041_78.doc @ 16905 15.2 Hydraulic system Pos : 30.7 /BA/Sicher heit/H ydr auli k/Ar beiten an der H ydrauli kanlag e @ 0 \mod_1197279394885_78.doc @ 17063 Danger! Caution with leaking lines Effect: Danger to life, injuries or damage to the machine. Pos : 30.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.
Maintenance – Basic Machine Pos : 30.9 /BA/Wartung/M otor Big M 400/Wartungstabell en/Wartung stabelle - Grundmasc hine @ 0\mod_1197279793025_78.doc @ 17082 Hydraulic system Hydraulic oil level check As required After every third season Every 200 hours but at least 1x annually Every 500 hours but at least 1x annually Every 100 hours Maintenance interval Once after 10 hours Before the beginning of the season Every 10 hours but at least 1x daily Once after 50 hours Maintenance work 15.2.1.1.1.
Maintenance – Basic Machine Belt drives Fan wheel drive X X Drive for outrigger arms X X Drive for lateral mowing units X X Tyre X Check battery for cuts and breaks X Inspect tyre air pressure visually X Measure tyre air pressure with instrument: weekly Tighten wheel nuts for front/rear wheel to 630 Nm (466 lb-ft). Tighten bolts X X Tighten the fastening screws of the guide cylinder anchor on the rear axle. Tighten the fastening screws of the guide cylinder anchor on the wheel hubs.
Maintenance – Basic Machine Pos : 30.11 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Systemaufbau Ar beits- und Br ems hydr auli k Big M 400 @ 0\mod_1197289752900_78.doc @ 17101 15.3 Maintenance - hydraulic system 15.3.1 System Description Operating and Brake Hydraulics Pos : 30.12 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Pumpen Big M 400 @ 0\mod_1197292039369_78.doc @ 17120 15.3.2 Pumps 2 1 BMII-202 Fig. 307: 1. Steering pump 2. Brake hydraulics - lifting Pos : 30.
Maintenance – Basic Machine Pos : 30.14 /BA/Wartung/Selbstfahr er/Gr undmasc hine/H auptbloc k @ 0 \mod_1197292256400_78.doc @ 17161 15.3.3 Main block Y26 Y19 1 2 Y27 Y10 Y9 3 Y8 Y25 Y16 Y23 Y21 Y7 Y6 BM 400 0221 Fig. 308: Pos : 30.15 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 354 NO.
Maintenance – Basic Machine Pos : 30.16 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Ü ber druc kventil e @ 0 \mod_1197295754025_78.doc @ 17180 15.3.4 Over-pressure valves Note Over-pressure valves set in the factory Work on the over-pressure valve must be carried out only by the customer service department. The valve blocks have been equipped with pressure control valves. These valves were set at the factory and must not be changed. Pos : 30.
Maintenance – Basic Machine Pos : 30.20 /Ü berschriften/Ü berschriften 2/F-J/H ydr auli köl @ 0\mod_1197296812478_78.doc @ 17265 15.4 Hydraulic oil Pos : 30.21 /BA/Sic herheit/M odul e Achtung/Niemals versc hiedene Öle misc hen @ 0\mod_1197297008369_78.doc @ 17285 Caution! Never mix different oils. • Before changing types of oil please consult our Customer Service. Never use engine oil. Pos : 30.
Maintenance – Basic Machine D3031.46 HYDRAN 46 WIOLAN HX 4 Pos : 30.24 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Maintenance – Basic Machine Pos : 30.25 /Ü berschriften/Ü berschriften 2/F-J/H ydr auli kölstand @ 0\mod_1197297631728_78.doc @ 17342 15.5 Hydraulic oil level Pos : 30.26 /BA/Sic herheit/Gefahrenhinweise/Unvor herges ehene Aktionen an der Masc hi ne_2 @ 0 \mod_1197297750885_78.doc @ 17361 Danger! Unexpected actions on the machine Effect: Danger to life, injuries or damage to the machine. • When working on the hydraulic system, always switch off the engine.
Maintenance – Basic Machine Pos : 30.30 /BA/Wartung/Selbstfahr er/Gr undmasc hine/H ydrauli köl filter ers etz en @ 0\mod_1197298485025_78.doc @ 17399 15.6 Replacing the hydraulic oil filter 2 1 3 BM 400 0218 Fig. 311: Note Ensure total cleanliness when changing the filter Properly dispose of filter cartridge that was removed • • • Pos : 30.31 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Maintenance – Basic Machine Pos : 30.32 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Verteilergetriebe @ 0\mod_1197298717806_78.doc @ 17418 15.7 Transfer gearbox 1 3 2 BMII-203 Fig. 312: Note Use only gearbox oil (synthetic DIN 51502-PGLP) and dispose of used oil properly. Oil level check: • Time interval: before every use • Unscrew the inspection screw (2) • Oil level up to bore hole • If necessary, top up oil (synthetic DIN 51502-PGLP) • Screw the check screw (2) back in. Oil change: • • • • • Pos : 30.
Maintenance – Basic Machine Pos : 30.34 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Luftans augung und -Verteil ung @ 0\mod_1197299076041_78.doc @ 17457 15.8 Air intake and distribution BMII-217 Fig. 313: BMII-216 Fig. 314: Pos : 30.35 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Maintenance – Basic Machine Pos : 30.36 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Frisc hluftfilter @ 0\mod_1197299258088_78.doc @ 17497 15.8.1 Fresh air fan 1 3 2 BM 400 0166 Fig. 315: A fresh air filter (3) in the form of a wedge filter cell is located in the upper cab area behind the gill screen (2) on the left hand side in direction of travel. This filter (3) protects the driver in the cab against dust or airborne dirt, which is outside the cab. Check the filter for soiling prior to any operation.
Maintenance – Basic Machine Pos : 30.38 /BA/Wartung/Selbstfahr er/Gr undmasc hine/U mluftsi eb @ 0\mod_1197299889400_78.doc @ 17546 15.8.2 Circulation filter BX200550 Fig. 316: Note If the circulating air filter (1) is very dirty, the output of the air conditioning system may be reduced and it may heat up. Pos : 30.39 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 • Clean the circulating air filter (1) regularly.
Maintenance – Basic Machine Pos : 30.40 /Ü berschriften/Ü berschriften 2/P-T/Scheibenwas chanl age @ 0\mod_1197300179760_78.doc @ 17565 15.9 Windscreen washer system Pos : 30.41 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Bild Sc hei benwasc hanlag e Big M 400 @ 0 \mod_1197300465650_0. doc @ 17584 2 1 BM 400 0204 Abb. 317: Pos : 30.42 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Schei benwaschanlage auffüll en @ 0\mod_1197300671119_78.doc @ 17605 Check the level of the windscreen washer system daily.
Maintenance – Basic Machine Pos : 30.44.1 /Ü berschriften/Ü berschriften 2/U-Z/Wartung Klimaanl age und H eiz ung @ 0\mod_1197301016697_78.doc @ 17643 15.10 Maintenance - air conditioning system and heating Pos : 30.44.2 /Ü berschriften/Ü berschriften 2/P-T/Speziell e Si cherheits hinweis e @ 0\mod_1196660495760_78.doc @ 9134 15.11 Special Safety Instructions Pos : 30.44.3 /BA/Sic herheit/Gefahrenhinweise/Berührung von Kältemittel @ 0 \mod_1197301139072_78.
Maintenance – Basic Machine Pos : 30.44.6 /BA/Wartung/Gr undmaschi ne/Kli maanlag e/Kältemitteldatenbl att R 134a (Ausz ug) @ 0\mod_1197351117948_78.doc @ 17726 15.11.2 Refrigerant data sheet R 134a (excerpt) Refrigerant R 134a: Chemical designation: 1,1,1,2-tetrafluorethane Chemical formula: CH2F CF3 Molecular weight: 102.0 g/mol Boiling point (at 1.013 bar): -26.1°C Freezing point: -101.0°C Critical temperature: -101.1°C Critical pressure: 40.60 bar Density (liquid at +25° Celsius): 1.
Maintenance – Basic Machine Pos : 30.44.9 /BA/Wartung/Gr undmaschi ne/Kli maanlag e/Kältemittel @ 0\mod_1197352311855_78.doc @ 17764 15.11.3.1 Refrigerant Note • The air conditioning system is operated with 2000 g of refrigerant R134a (tetrafluoroethane). This substance does not contain any chlorine atoms, and thus is inoffensive to the ozone in the atmosphere of the world. • Nonetheless, the refrigerant must not be drained; it must be collected at a recycling plant.
Maintenance – Basic Machine Pos : 30.44.12 /BA/Wartung/Grundmasc hine/Kli maanlage/Sammler / Troc kner @ 0 \mod_1197352605245_78.doc @ 17844 15.11.5 Collector/drier BMII-134 Fig. 319: Since the refrigerant collector is pressurised, it is subject to the pressurised container regulations during production and testing.
Maintenance – Basic Machine Pos : 30.44.14 /BA/Wartung/Grundmasc hine/Kli maanlage/Kältemi ttelzus tand und die Füll menge pr üfen @ 0\mod_1197353140558_78.doc @ 17863 15.11.6 Checking refrigerant condition and level 1 2 5 3 Indikatorperle im Schauglas indicator pearl in sight glass orange=trocken orange = dry farblos=feucht Kundendienst anrufen 4 colourless=w et call service 3 BM 400 0203 BM 400 0219 Fig. 320: Note The quantity of refrigerant is checked using the white ball float.
Maintenance – Basic Machine Pos : 30.44.16 /BA/Wartung/Grundmasc hine/Kli maanlage/Kond ens ator prüfen @ 0\mod_1197353463745_78.doc @ 17882 15.12 Checking the capacitor 1 3 b 4 b a 2 BM 400 0205 Fig. 321: Warning! Unintentional opening of the rear hood Effect: Injuries or damage to the machine Make certain before start-up that the rear hood is properly locked. Keep the capacitor and radiator compartment clean at all times. To do this: • • • • • • • • Pos : 30.
Maintenance – Basic Machine Pos : 30.46.1 /Ü berschriften/Ü berschriften 2/P-T/Riementriebe @ 0\mod_1197276279135_78.doc @ 16733 15.13 Belt drives Pos : 30.46.2 /BA/Sic herheit/Gefahrenhinweise/Unvor herges ehene Aktionen an der Masc hi ne_3 @ 0\mod_1197353885870_78.doc @ 17920 Danger! Unexpected actions on the machine Effect: Danger to life, injuries or damage to the machine. • Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning.
Maintenance – Basic Machine Pos : 30.46.5 /BA/Wartung/Selbs tfahr er/Gr undmasc hine/Vor aus setzung Riementriebe pr üfen_korrigieren @ 0\mod_1197353671339_78.doc @ 17959 Note Check the V-belt tension and condition of all belt drives after the first 10 hours of operation and thereafter every 200 operating hours. • Replace damaged or worn V-belts.
Maintenance – Basic Machine Pos : 30.46.8 /BA/Wartung/Selbs tfahr er/Gr undmasc hine/Ausl eger arme @ 0\mod_1197357087870_78.doc @ 18018 15.13.2 Outrigger arms a a SFM1-450 SFM1-460 Fig. 323: Outrigger right / left Check belt tension Length of spring under tension a = approx. 90 mm Correcting the belt tension: • Increase or reduce the spring tension of the tension spring (2) until distance a= about 90 mm is set.
Maintenance – Basic Machine Pos : 30.46.10 /BA/Wartung/Sel bstfahrer /Grundmas chi ne/Riemen der Ausl eger arme ersetz en @ 0\mod_1197357554355_78.doc @ 18037 Replace the belt on the outrigger. 3 1 4 2 BM 400 0167 Fig. 324: • • Remove the belt covers. Relieve the springs (1) in the tension rollers. Note Remove the cover plate (3) on the right side. Pos : 30.46.11 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 374 • • • • • Loosen the lubrication lines (2).
Maintenance – Basic Machine Pos : 30.46.12 /BA/Wartung/Sel bstfahrer /Grundmas chi ne/Antriebsriemen M ähwer k @ 0\mod_1197357675011_78.doc @ 18056 15.13.3 Drive of mowing unit BMII-218 Fig. 325: • The belt tension is produced using the hydraulic cylinder (pressure 50 bar). Reset the single-acting cylinder using the springs. Replace the lateral mowing unit V-belt 2 1 1 1 2 2 1 BM202340 Fig. 326: Pos : 30.47 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Maintenance – Basic Machine Pos : 30.48.1 /Ü berschriften/Ü berschriften 2/P-T/Rei fen @ 0\mod_1197357995667_78.doc @ 18075 15.14 Tyres Pos : 30.48.2 /BA/Sic herheit/Gefahrenhinweise/Fals che R eifenmontag e @ 0 \mod_1197358162433_78.doc @ 18132 Warning! Tyre fitting incorrect Effect: Injuries or damage to the machine Pos : 30.48.3 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Maintenance – Basic Machine Pos : 30.48.4 /Ü berschriften/Ü berschriften 3/P-T/Rei fen prüfen und pfl egen @ 0\mod_1197358037214_78.doc @ 18094 15.14.1 Checking and maintaining tyres Pos : 30.48.5 /BA/Wartung/Reifen/R eifen prüfen Big M 400 @ 0\mod_1197358379792_78.doc @ 18172 BM 400 0206 Fig. 327: Check the tyres for damage and air pressure every day as the service life of tyres depends on the air pressure. • • • • Repair any cuts or tears in the tyres as soon as possible or change the tyres.
Maintenance – Basic Machine Pos : 30.48.7 /BA/Wartung/Reifen/R adbefestigung @ 0\mod_1197359014933_78.doc @ 18210 15.14.2 Wheel mounting 700 Nm BMII-245 Fig. 328: Tighten the wheel nuts after the first and then every 20 to 25 operating hours to a torque of 700 Nm. Pos : 30.49 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Befes tigungss chr auben am Ausleger nac hziehen @ 0\mod_1197386860573_78.doc @ 20209 15.14.3 Retightening the Attachment Bolts on the Outrigger 1 BMII-365 Fig.
Maintenance – lubrication chart Pos : 32.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung - Sc hmier plan @ 0\mod_1197359304198_78.doc @ 18232 16 Maintenance – lubrication chart Pos : 32.2 /Übersc hriften/Übersc hriften 2/A-E/Absc hmier en der Gel enkwelle @ 0\mod_1197359496183_78.doc @ 18251 16.1 Lubricating the PTO shaft Pos : 32.3 /BA/Wartung/Schmi erpl an/Big M 400/Absc hmier en der Gelenkwelle @ 0\mod_1197359557776_78.doc @ 18392 50h 50h 50h 50h 20h BM 400 0211 Fig.
Maintenance – lubrication chart Pos : 32.6 /Übersc hriften/Übersc hriften 2/P-T/Sc hmierpl an @ 0\mod_1197361829026_78.doc @ 18495 16.3 Lubrication Chart Pos : 32.7 /Abkürzungen s prachneutr al/C V @ 0 \mod_1197361944355_0.doc @ 18533 (CV) Pos : 32.8 /BA/Wartung/Schmi erpl an/Big M 400/Sc hmier plan C V @ 0 \mod_1197361999480_78.doc @ 18552 8 8 2 2 3 1 1 7 6 1 1 3 1 4 2 3 2x 30h 30h 50h 4 6 5 50h 50h 50h 50h 7 8 30h 50h 30h BM 400 0212 Fig.
Maintenance – electrical system Pos : 34.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung - El ektri k @ 0\mod_1197362427261_78.doc @ 18572 17 Maintenance – electrical system Pos : 34.2 /BA/Sicher heit/Gefahr enhinweis e/U nvorhergesehene Akti onen an der M aschi ne_4 @ 0\mod_1197365392761_78.doc @ 18610 Danger! Unexpected actions on the machine Effect: Danger to life, injuries or damage to the machine.
Maintenance – electrical system Pos : 34.5 /Übersc hriften/Übersc hriften 2/A-E/Batterie @ 0\mod_1197366520558_78.doc @ 18648 17.2 Battery Pos : 34.6 /BA/Sicher heit/Gefahr enhinweis e/Batteriegas e si nd hoc hexpl osi v @ 0\mod_1197366598276_78.doc @ 18667 Danger! Battery gases are highly explosive Effect: Danger to life, injuries or damage to the machine. • Batteries develop a highly explosive electrolytic gas. Do not allow sparks or naked flames anywhere near the battery.
Maintenance – electrical system Pos : 34.9 /BA/Wartung/Sel bstfahrer/Wartung - Elektri k/Batteri e-Hauptsc halter @ 0\mod_1197368126683_78.doc @ 18768 17.2.1 Main battery switch II 2 1 I BMII-210 BMII-231 Fig. 334: The main battery switch is used to turn on or interrupt the machine ‟s power supply. The main battery switch is on the left rear side as seen in direction of travel.
Maintenance – electrical system Pos : 34.11 /Ü berschriften/Ü berschriften 3/A-E/Batterie aufladen @ 0\mod_1197368701995_78.doc @ 18795 17.2.2 Charging Batteries Pos : 34.12 /BA/Sic herheit/Gefahrenhinweise/Batterieg as e, Batteries äur e @ 0\mod_1197369332058_78.doc @ 18853 Danger! Battery gases, battery acid Effect: Danger to life, injuries or damage to the machine. • Remove the plastic covers of the battery in order to prevent highly explosive gas from gathering.
Maintenance – electrical system Pos : 34.16 /Ü berschriften/Ü berschriften 3/A-E/Batterie prüfen @ 0\mod_1197368742605_78.doc @ 18814 17.2.5 Check battery Pos : 34.17 /BA/Sic herheit/Gefahrenhinweise/Batteriesäuren @ 0\mod_1197368825761_78.doc @ 18833 Danger! Battery acids Effect: Chemical burns • Battery acid inside the batteries causes burns on contact with skin and eyes. • Avoid contact with skin, eyes, or clothing.
Maintenance – electrical system Pos : 34.20 /BA/Wartung/Selbstfahr er/War tung - El ektri k/M ess en der Säur edic hte @ 0\mod_1197370272823_78.doc @ 18972 17.2.7 Measuring Acid Density Fig. 337: • Use an acid tester to measure the acid density of each battery cell. A fully charged battery should have an acid density of 1.28 in normal climatic conditions. Pos : 34.21 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 386 • Recharge the battery, if the density drops below 1.20.
Maintenance – electrical system Pos : 34.22 /BA/Wartung/Selbstfahr er/War tung - El ektri k/Batterien einbauen und polrichtig ansc hließ en @ 0\mod_1197370412776_78.doc @ 19054 17.3 Fitting the batteries and connecting the poles correctly Caution! Installation of Batteries Effect: Damages to the machine • Always connect batteries with the correct polarity 3 1 4 2 Fig. 338: To do this: • • • • • • Pos : 34.23 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Maintenance – electrical system Pos : 34.24 /Ü berschriften/Ü berschriften 2/A-E/Dr ehstromgenerator @ 0\mod_1197370865698_78.doc @ 19073 17.4 Three-phase generator Pos : 34.25 /BA/Sic herheit/Gefahrenhinweise/Ar beiten an der elektrischen Anlag e @ 0\mod_1197370959323_78.doc @ 19111 Caution! Working on the electrical system Effect: Damages to the machine • When working on the electrical system, remove the positive lines on the batteries.
Maintenance – electrical system Pos : 34.28 /Ü berschriften/Ü berschriften 2/P-T/Starter @ 0\mod_1197370892620_78.doc @ 19092 17.5 Starter Pos : 34.29 /BA/Sic herheit/Gefahrenhinweise/Ar beiten an der elektrischen Anlag e @ 0 \mod_1197370959323_78.doc @ 19111 Caution! Working on the electrical system Effect: Damages to the machine • When working on the electrical system, remove the positive lines on the batteries. • Interrupt the electrical power circuit with the main battery switch.
Maintenance – electrical system Pos : 34.32 /BA/Wartung/Selbstfahr er/War tung - El ektri k/Steuer einhei ten und Sic her ungen Big M 400 @ 0\mod_1197374202386_78.doc @ 19231 17.6 Control units and fuses 4 A 1 2 5 3 BM 400 0208 Fig. 341: Note Have work on the electronic system carried out by KRONE after-sales service or KRONE dealer only! The control units listed below are located behind the cover (1) of the operating panel in the driver‟s cab. 1. 2. 3. 4. 5.
Maintenance – electrical system Pos : 34.34 /BA/Wartung/Selbstfahr er/War tung - El ektri k/MR 2-Motors teuer ung @ 0\mod_1197374603480_78.doc @ 19250 17.6.1 MR2 engine control 1 BM 400 0209 Fig. 342: The MR2 engine control (1) is located at the front right on the engine in direction of travel. MR2 engine control (1). For more information, please refer to the operating instructions of the engine manufacturer.
Maintenance – electrical system Pos : 34.37 /BA/Wartung/Wartung - El ektri k/Sicherungen/Platine Kons ole @ 0\mod_1197376346526_78.doc @ 19395 17.6.2.1 Console Circuit Board Fig. 344: Pos : 34.38 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.
Maintenance – electrical system Pos : 34.39 /BA/Wartung/Wartung - El ektri k/Sicherungen/Platine Kabine @ 0\mod_1197376540870_78.doc @ 19414 17.7 Console Circuit Board 150 Allround lights Reserve F1 20A F2 7.5A Seat compressor F3 15A Side w indscreenw iper F4 15A Front w indscreenw iper F5 Washing w aterpump 15A Travel direction indicator Horn, headlamp flasher F6 7.5A F7 5A F8 5A Mirror adjustment F17 F20 15A 7.5A Dipped beam right Reserve F21 7.
Maintenance – electrical system Pos : 34.41 /BA/Wartung/Wartung - El ektri k/Sicherungen/Platine Krone-M asc hinen-C ontoll er (KMC 1) @ 0\mod_1197376701011_78.doc @ 19433 17.7.1 Krone Machine Controller circuit board (KMC1) Fig. 346: Pos : 35 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.
Maintenance – Central Lubrication Pos : 36.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung - Zentr alschmi erung @ 0\mod_1197378235308_78.doc @ 19471 18 Maintenance – Central Lubrication Pos : 36.2 /BA/Wartung/Sel bstfahrer/Wartung - Z entralsc hmi erung/Sc hmiers toffbefüllung @ 0\mod_1197381873901_78.doc @ 19851 18.1 Lubricant fill 1 2 BX110007 Fig.
Maintenance – Central Lubrication Pos : 36.4 /BA/Wartung/Sel bstfahrer/Wartung - Z entralsc hmi erung/Befüllz ylinder @ 0\mod_1197382107730_78.doc @ 19870 Filling cylinder M20x1,5 3 2 1 BX110009 Fig. 349: For spare parts, please refer to Vogel brochure 1-9430, page 15. • • Remove the M20x1.5 closure screw (3) and replace by filler socket 169-000-170 (2). For filling remove the protective cap on the socket (2) and the filling cylinder 169-000-171 (1).
Maintenance – Central Lubrication Pos : 36.6 /BA/Wartung/Sel bstfahrer/Wartung - Z entralsc hmi erung/Sc hmiers toff @ 0\mod_1197382302761_78.doc @ 19909 18.3 Lubricant To ensure continuous problem-free operation of the central lubrication system, we recommend using the following greases that we have tested. (Greases with sodium soap must not be used in either the on-road or off-road area because they are soluble in water.
Maintenance – Central Lubrication Pos : 36.8 /BA/Wartung/Sel bstfahrer/Wartung - Z entralsc hmi erung/Fetts orten @ 0\mod_1197382597474_78.doc @ 19894 18.3.1 Grease types, NLGIClass 2 Manufacturer Type designation Minimum With soap pumping temperature [°C] AGIP ARAL BECHEM BP Autol Top 2000 Spec.
Maintenance – Central Lubrication Pos : 36.10 /BA/Wartung/Selbstfahr er/War tung - Z entr alsc hmier ung/F üllstands kontroll e @ 0\mod_1197383251089_78.doc @ 19928 18.4 Checking the fill level 1 min BX101960 Fig. 351: Visual The transparent lubricant tank permits a visual inspection of the fill. For safety reason, this inspection should take place in regular intervals. Note If the tank level has dropped to below the "min." mark, the entire system must be deaerated.
Maintenance – Central Lubrication Pos : 36.12 /BA/Wartung/Selbstfahr er/War tung - Z entr alsc hmier ung/Z eiten des Sc hmierinter valls ändern @ 0\mod_1197379303520_78.doc @ 19625 18.5 Changing the times of the lubricating interval Carry out step 1 to 2. Default setting upon delivery: Pause time: 30 min Lubrication period: 14 min Note on step 2: If the works code 000 has been changed already, use the changed code, and use the Step 1 Key keys to select the key to acknowledge.
Maintenance – Central Lubrication Pos : 36.14 /BA/Wartung/Selbstfahr er/War tung - Z entr alsc hmier ung/F ehl ers uche und Besei tigung @ 0\mod_1197384877011_78.doc @ 19947 18.6 Troubleshooting Jam in the system or at a connected lubrication point. • • • • Unscrew the outlet screw connections from the main distributor to the subdistributor one after the other. If lubricant suddenly exits under pressure when one of the outlet screw connections is loosened, the connected subdistributor is blocked.
Placing in Storage Pos : 38.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nlager ung @ 0\mod_1197385459120_78.doc @ 19966 19 Placing in Storage Pos : 38.2 /Übersc hriften/Übersc hriften 2/A-E/Am Ende der Er ntesais on @ 0\mod_1197385501276_78.doc @ 19985 19.1 At the End of the Harvest Season Pos : 38.3 /BA/Einl agerung/Sel bstfahrer/Einl agerung Big M 400 @ 0 \mod_1197385531370_78.doc @ 20004 Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine.
Placing in Storage Pos : 38.7 /Übersc hriften/Übersc hriften 2/U-Z/Vor Beginn der neuen Sais on @ 0\mod_1197386024448_78.doc @ 20081 19.3 Before the Start of the New Season Pos : 38.8 /BA/Einl agerung/Sel bstfahrer/T ext vor Beginn der Sai son Big M 400 @ 0\mod_1197386062214_78.doc @ 20100 Before the start of the new harvest season, conduct a thorough inspection of the machine. Keeping the machine in flawless condition will rule out the possibility of costly malfunctions during harvest time.
Placing in Storage Pos : 38.10 /BA/Ei nlag erung/Selbstfahr er/R eibkuppl ung BYPY entl üften @ 0 \mod_1197387210183_78.doc @ 20228 19.4 Friction clutch -ByPy Fig. 352: Completely loosen the four hexagonal socket head screws (2). These screws are not entirely threaded. Therefore they cannot be screwed out of the coupling. The coupling is now ready for use. 19.4.1 Venting the Friction Clutch on the PTO Shaft Fig.
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Message SmartDrive overvoltage! SmartDrive undervoltage! N° 1 2 SmartDrive Error Messages Possible cause Check fuse -22-F63 Check fuse -22-F60 LED -22-LD63 not lit LED -22-LD61 not lit Check wiring Charge battery, check battery acid, replace battery Check the excitation voltage, check wiring, replace the dynamo Check charge indicator lamp, Check wiring Replace SmartDrive Battery dead Dynamo defective Charge indicator lamp defective Internal SmartDrive error Check fuse -22-F792 Check fuse -2
Message SmartDrive voltage 12 V sensors SmartDrive voltage 5V sensors N° 3 4 SmartDrive Error Messages Check fuse -22-F60 LED -22-LD60 not lit Check wiring to the 12V sensors Check 12V sensors and replace if necessary Replace SmartDrive Short circuit in the wiring to a 12 V sensor Short circuit in a 12V sensor Internal SmartDrive error Check fuse -22-F60 LED -22-LD60 not lit Check wiring Charge battery, check battery acid, replace battery Check wiring to the 5V sensors Check 5 V sensors and
Error: I2C Bus Internal SmartDrive error SmartDrive I2C error 21 Replace SmartDrive Replace SmartDrive Internal SmartDrive error SmartDrive EV DAC 20 Error: EV DAC Replace SmartDrive Replace SmartDrive Internal SmartDrive error Internal SmartDrive error Replace SmartDrive EEPROM defective SmartDrive digital Error: Digital Pot potentiometer 19 Error: EEPROM Load parameter file in Smart Drive and check parameters Incorrect values in EEPROM Replace SmartDrive Internal SmartDrive error Loa
31 Check charge pressure and replace supply pressure valve if necessary (30+/3 bar) Replace the drive pump 1 Replace SmartDrive The charge pressure is too low The drive pump 1 is defective Internal SmartDrive error Replace valve plug Replace coil Replace the solenoid valve Check charge pressure and replace supply pressure valve if necessary (30+/3 bar) Replace the drive pump 2 Replace SmartDrive Valve plug defective Coil for solenoid valves defective Solenoid valve defective The charge pressure is too
SmartDrive feedback sensor 2(B39) 33 Error: Pivoting angle drive pump 2 rear axle – signal out of range SmartDrive Error: Pivoting angle feedback sensor 1 pump 1 front axle – (B38) signal out of range 32 Meaning Message N° SmartDrive Error Messages Replace sensor plug Replace and adjust the sensor pivoting angle. There must be a signal of approx. 2.5 volts present in neutral position Sensor plug for pivoting angle defective Pivoting angle sensor defective Set the sensor pivoting angle.
Replace and adjust the sensor pivoting angle. There must be a signal of approx. 2.5 volts present in neutral position Pivoting angle sensor defective Set the sensor pivoting angle. There must be a signal of approx. 2.5 volts present in neutral position Check the wiring to the sensors for the pivoting angle Replace sensor plug Replace and adjust the sensor pivoting angle. There must be a signal of approx. 2.
SmartDrive brake Error: pressure sensor Brake pressure sensor (B22/B40) SmartDrive pump Error: speed too slow Pump speed too low 36 37 Meaning Message N° SmartDrive Error Messages Replace SmartDrive Replace the ADM Internal fault ADM Replace SmartDrive Internal SmartDrive error Internal SmartDrive error Check brake pressure Brake pressure defective Replace KMC1 Replace the brake pressure sensor Brake pressure sensor defective Internal error - KMC1 Replace and adjust the brake pedal switc
SmartDrive brake Error: Brake tank tank pressure pressure (B25) too low 38 Meaning Message N° SmartDrive Error Messages Replace accumulator Check the wiring to the brake tank pressure sensor Replace sensor plug Replace brake tank pressure sensor Replace SmartDrive Accumulator defective Short circuit/broken cable in wiring for brake tank pressure sensor Sensor plug for brake tank pressure defective Sensor for brake tank pressure defective Internal SmartDrive error Run travelling gear diagnostics
Message SmartDrive CAN error SmartDrive high pressure sensor (B7) N° 39 40 SmartDrive Error Messages Error: High-pressure sensor – signal out of range Error: CAN bus communication Meaning Check fuse -22-F63 LED -22-LD63 not lit Power supply voltage central electrical system defective Check wiring and terminating resistors Replace joystick Check fuse -22-F61 Check fuse -22-F60 LED -22-LD61 not lit LED -22-LD60 not lit CAN1 terminating resistors defective Power supply voltage Joystick defecti
Message SmartDrive parking brake active SmartDrive charge pressure too low N° 42 43 SmartDrive Error Messages Error: The charge pressure is too low Error: Attempt to move against the parking brake Meaning Repair the leakage Check charge pressure and replace supply pump if necessary (30+/-3 bar) Replace the supply pressure valve Check wiring to supply pressure sensor Replace SmartDrive Hydraulic leakage Supply pump defective Supply pressure valve defective Short circuit/broken cable in the wi
Release travelling Error: Attempt to move without gear switch not actuated (S3) release travelling gear 45 Error: Oil temperature too high SmartDrive oil temperature too high (B5) 44 Meaning Message N° SmartDrive Error Messages Replace SmartDrive Internal SmartDrive error Check the wiring to the release travelling gear switch Replace release travelling gear switch Replace SmartDrive Short circuit/broken cable in the wiring of the switch Release travelling gear switch defective Internal SmartDr
SmartDrive pump Error: Coil 2 1 coil 2 (Y1) Pump 1 SmartDrive pump Error: Coil 1 2 coil 1 (Y4) Pump 2 SmartDrive pump Error: Coil 2 2 coil 2 (Y3) Pump 2 SmartDrive joystick error 47 48 49 50 Replace coil Replace SmartDrive Coil defective Internal SmartDrive error Replace SmartDrive Internal SmartDrive error Replace SmartDrive Internal SmartDrive error Check fuse -22-F63 LED -22-LD63 not lit Replace driving lever Replace SmartDrive Internal SmartDrive error Check fuse -22-F92 Check fuse -2
SmartDrive Current pump 2 coil 1 (Y4) SmartDrive wiring Error: Stop valve drive pump 1 coil 3 pump 1 – front axle 62 63 SmartDrive current pump 1 coil 2 (Y1) 61 Replace coil Replace SmartDrive Coil for solenoid valve defective Internal SmartDrive error Replace valve plug Replace coil Replace SmartDrive Valve plug defective Coil for solenoid valves defective Internal SmartDrive error Check wiring to actuator valve 1 for pump 2 Replace valve plug Valve plug defective Replace SmartDrive Internal
SmartDrive wiring Error: Stop valve drive pump 2 coil 3 pump 2 – rear axle (Y46) Error: Brake valve Error: Brake valve 65 95 Possible cause Replace coil Replace SmartDrive Coil for solenoid valve defective Internal SmartDrive error Check brake valve Replace the brake pressure sensor Replace SmartDrive Brake valve defective or jammed Brake pressure sensor defective Internal SmartDrive error Run travelling gear diagnostics Remove foot from the brake Replace valve plug Valve plug defective Brake w
Message CAN to SmartDrive N° 96 SmartDrive Error Messages Error: CAN bus communication – SmartDrive to terminal Meaning Check wiring and terminating resistors Replace SmartDrive CAN1 terminating resistors defective Internal SmartDrive error Check the power supply voltage on the SmartDrive; check wiring Check wiring LED -22-LD116 not lit Check the safety output of KMC1 (output is always active with shut-off engine); check wiring Short circuit/broken cable in the wiring for the CAN1 bus Life sig
Joystick overvoltage 12V 114 Error: 12 Volt power supply voltage too high Joystick Error: 12 Volt undervoltage 12V power supply voltage too low 113 Meaning Message N° Joystick Error Messages Check charge indicator lamp, Check wiring Replace the dynamo Replace joystick Charge indicator lamp defective Dynamo defective Internal joystick error Replace the dynamo Replace the dynamo Replace battery change-over relay Replace joystick The controller of the dynamo is defective Dynamo defective Battery
Message Joystick undervoltage 8 Joystick button voltage 12V N° 115 116 Joystick Error Messages Replace the dynamo Replace joystick Dynamo defective Internal joystick error Check charge indicator lamp, Check wiring Replace the dynamo Replace joystick Charge indicator lamp defective Dynamo defective Internal joystick error Charge battery, check battery acid, replace battery Check charge indicator lamp, Check wiring Charge indicator lamp defective Check fuse -22-F92 Check fuse -22-F63 Check f
Joystick parameter Error: Min/Max error parameters Joystick checksum Error: FLASH checksum Download was interrupted error FLASH 120 Replace joystick Replace joystick EEPROM defective Internal joystick error Replace joystick Replace joystick FLASH defective Internal joystick error Repeat download Check parameters Incorrect values in EEPROM Replace joystick Internal joystick error 119 Replace the dynamo Check charge indicator lamp, Check wiring Charge battery, check battery acid, replace batter
CU undervoltage 12V CU overvoltage 12V 125 Message 124 N° Operating panel Error Messages Error: 12 Volt power supply voltage too high Error: 12 Volt power supply voltage too low Meaning Check fuse -22-F62 Check fuse -22-F64 LED -22-LD62 not lit LED -22-LD64 not lit Power supply voltage central electrical system defective Charge battery, check battery acid, replace battery Check charge indicator lamp, Check wiring Replace the dynamo Replace operating panel Battery dead Charge indicator lamp d
Error: 5 Volt Electronics voltage too high CU voltage 5V electronics too high 127 Meaning CU voltage 5V Error: 5 Volt electronics too low Electronics voltage too low Message 126 N° Operating panel Error Messages Replace the dynamo Replace operating panel Dynamo defective Internal error, operating panel Replace the dynamo Replace the dynamo Replace battery change-over relay Replace operating panel The controller of the dynamo is defective Dynamo defective Battery change-over relay defective Int
CU keyboard error Error: Keyboard error (at Keyboard defective least one key is pressed continuously) 132 Internal error, operating panel Replace operating panel Internal error, operating panel Replace operating panel Replace keyboard Replace CU Repeat download FLASH defective Error: FLASH checksum Download was interrupted Replace operating panel Internal error, operating panel CU checksum error FLASH Replace CU EEPROM defective Replace operating panel Internal error, operating panel Check
FS_Transmission! Wrong switch position for travelling gear release switch FS Axle Separation! 514 520 Wrong switch position for axle separation release switch Wrong switch position for field switch release switch FS Road/Field! 511 Meaning Message N° Information Messages Error Messages Check switch position and correct if necessary Check wiring Replace switch Wiring to switch defective Switch defective Replace switch Switch defective Wrong switch position Check wiring Wiring to switch def
FS Parking brake! Wrong switch position for parking brake release switch Vehicle moving! Automotive drive active! 523 524 526 Switch to field mode (no automotive drive) Automotive drive active Replace switch Switch defective Stop vehicle Check wiring Wiring to switch defective Replace switch Switch defective Check switch position and correct if necessary Check wiring Wiring to switch defective Wrong switch position Check switch position and correct if necessary Remedy Wrong switch posit
Message Driver NOT_on seat! Open door! Diesel engine at standstill! Diesel engine running! Engine NOT low idle! Engine NOT at 2000 rpm N° 527 529 531 532 533 534 Possible cause Diesel engine not operating at 2000 rpm Diesel engine not operating on idle Diesel engine operating Diesel engine not operating Switch defective The cabin door is open, Door open but should be closed Wiring to switch defective Seat switch defective No one is on the driver's Driver's seat not in use seat Wiring t
Message Out of range - set to MIN! Out of range - set to MAX! Engine revs too high Release ERRINIT! N° 535 536 537 539 An initialize operation was carried out (no significance for driver) None Lower engine speed Engine speed is too high for a certain action. It must be reduced. None Remedy None Possible cause Value entered is greater than the maximum permissible value. The maximum permissible value has been set Value entered is less than the minimum permissible value.
Message Error: Communication – DIOM to CAN Meaning 16001 DIOM temperature Error: DIOM temperature too high 16000 DIOM communication N° DIOM Error Messages Check fuse -22-F73 Check fuse -22-F63 Check fuse -22-F60 LED -22-LD27 not lit LED -22-LD63 not lit LED -22-LD60 not lit Replace DIOM Internal error DIOM Internal error DIOM Replace DIOM Perform DIOM diagnostics Allow DIOM to cool down Check wiring and terminating resistors CAN1 terminating resistors defective DIOM has overheated Check w
Message 16003 DIOM voltage UB 16002 DIOM voltage Internal N° DIOM Error Messages Possible cause Error: DIOM UB voltage incorrect Check fuse -22-F73 Check fuse -22-F63 Check fuse -22-F60 LED -22-LD27 not lit LED -22-LD63 not lit LED -22-LD60 not lit Check fuse -22-F73 Check fuse -22-F63 Check fuse -22-F60 LED -22-LD27 not lit LED -22-LD63 not lit LED -22-LD60 not lit Check wiring and plug Replace DIOM Internal error DIOM Check fuse -22-F92 Check fuse -22-F59 LED -22-LD59 not lit Wiring faulty
Message 16006 DIOM hardware 16005 Current at the output 16004 DIOM overall current N° DIOM Error Messages Error: DIOM hardware defective Error: DIOM overall current incorrect Meaning Check fuse -22-F73 Check fuse -22-F63 Check fuse -22-F60 LED -22-LD27 not lit LED -22-LD63 not lit LED -22-LD60 not lit Check wiring Replace DIOM Internal error DIOM Replace DIOM Internal error DIOM Short circuit/broken cable in the wiring Check wiring and plug Check fuse -22-F92 Check fuse -22-F59 Run elec
Message Meaning Check fuse -22-F73 Check fuse -22-F63 Check fuse -22-F60 LED -22-LD27 not lit LED -22-LD63 not lit LED -22-LD60 not lit Replace DIOM Replace DIOM Error: EPROM defective EEPROM defective Internal error DIOM 16009 DIOM EEPROM Check fuse -22-F60 LED -22-LD60 not lit Check wiring and plug Replace DIOM Internal error DIOM Check fuse -22-F92 Check fuse -22-F63 Check fuse -22-F73 LED -22-LD27 not lit LED -22-LD63 not lit Check fuse -22-F59 LED -22-LD59 not lit Wiring faulty Power
Error: Over-current Error: Over-current 16011 DIOM PWM2 current 16012 DIOM PWM3 current Meaning Error: Over-current Message 16010 DIOM PWM1 current N° DIOM Error Messages Replace coil Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Solenoid valve defective Internal error DIOM Replace valve plug Replace coil Replace the solenoid valve Replace DIOM Valve plug defective Coil for solenoid valve defective Solenoid valve defective Internal error DIOM Check wiring to valve
Error: Over-current Error: Over-current 16014 DIOM DIG1 current 16015 DIOM DIG2 current Meaning Error: Over-current Message 16013 DIOM PWM4 current N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Replace valve plug Replace the solenoid valve Replace DIOM Valve plug defective Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the solenoid valve Replace DIOM Short circuit/b
Error: Over-current Error: Status Error: Status 16017 DIOM DIG4 current 16018 DIOM PWM1 status 16019 DIOM PWM2 status Meaning Error: Over-current Message 16016 DIOM DIG3 current N° DIOM Error Messages Replace valve plug.
16022 DIOM DIG1 status Error: Status Error: Status 16021 DIOM PWM4 status Meaning Error: Status Message 16020 DIOM PWM3 status N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the solenoid valve Replace DIOM Short circuit/broken cable in the wiring for the valve Valve plug defective Coil for solenoid valve defective Internal error DIOM Run electronics diagnostics Replace val
Message Meaning 16025 DIOM DIG4 status Error: Status 16024 DIOM DIG3 status Error: Status 16023 DIOM DIG2 status Error: Status N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Replace valve plug Replace the solenoid valve Replace DIOM Valve plug defective Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the solenoid valve Replace DIOM Short circuit/broken cable in the wirin
Error: Over-current 16041 DIOM PWM6 current Meaning Error: Over-current Message 16040 DIOM PWM5 current N° DIOM Error Messages Replace coil Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace coil Replace the solenoid valve Replace DIOM Short circuit/broken cable in the wiring for the valve Valve plug defective Coil for solenoid valve defective Solenoid valve defective Internal er
Error: Over-current Error: Over-current 16043 DIOM PWM8 current 16044 DIOM DIG5 current Meaning Error: Over-current Message 16042 DIOM PWM7 current N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Replace valve plug Replace the solenoid valve Replace DIOM Valve plug defective Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the solenoid valve Replace DIOM Short circuit/b
Error: Over-current Error: Over-current 16046 DIOM DIG7 current 16047 DIOM DIG8 current Meaning Error: Over-current Message 16045 DIOM DIG6 current N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Replace valve plug Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Replace DIOM Internal error DIOM Valve plug defective Replace the solenoid valve Coil for solenoid valve defective
Error: Status Error: Status Error: Status 16049 DIOM PWM6 status 16050 DIOM PWM7 status 16051 DIOM PWM8 status Meaning Error: Status Message 16048 DIOM PWM5 status N° DIOM Error Messages Replace valve plug. Replace the solenoid valve Replace DIOM Check wiring to valve Replace valve plug.
Message Meaning 16054 DIOM DIG7 status Error: Status 16053 DIOM DIG6 status Error: Status 16052 DIOM DIG5 status Error: Status N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Replace valve plug Replace the solenoid valve Replace DIOM Valve plug defective Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the solenoid valve Replace DIOM Short circuit/broken cable in the wirin
Message Meaning 16070 DIOM PWM9 current Error: Over-current 16055 DIOM DIG8 status Error: Status N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace coil Replace the solenoid valve Replace DIOM Short circuit/broken cable in the wiring for the valve Valve plug defective Coil for solenoid valve defective Solenoid valve defective Internal error DIOM Run electronics diagnostics Replac
Error: Over-current Error: Over-current 16072 DIOM PWM11 current 16073 DIOM PWM12 current Meaning Error: Over-current Message 16071 DIOM PWM10 current N° DIOM Error Messages Replace coil Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Solenoid valve defective Internal error DIOM Replace valve plug Replace the solenoid valve Replace DIOM Valve plug defective Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the sol
Error: Over-current Error: Over-current 16075 DIOM DIG10 current 16076 DIOM DIG11 current Meaning Error: Over-current Message 16074 DIOM DIG9 current N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Replace valve plug Replace the solenoid valve Replace DIOM Valve plug defective Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the solenoid valve Replace DIOM Short circuit
Error: Status Error: Status Error: Status 16078 DIOM PWM9 status 16079 DIOM PWM10 status 16080 DIOM PWM11 status Meaning Error: Over-current Message 16077 DIOM DIG12 current N° DIOM Error Messages Replace valve plug.
Message Error: Status Meaning 16083 DIOM DIG10 status Error: Status 16082 DIOM DIG9 status Error: Status 16081 DIOM PWM12 status N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Replace valve plug Replace the solenoid valve Replace DIOM Valve plug defective Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the solenoid valve Replace DIOM Short circuit/broken cable in the
Error: Status 16085 DIOM DIG12 status Meaning Error: Status Message 16084 DIOM DIG11 status N° DIOM Error Messages Replace the solenoid valve Replace DIOM Coil for solenoid valve defective Internal error DIOM Check wiring to valve Replace valve plug Replace the solenoid valve Replace DIOM Short circuit/broken cable in the wiring for the valve Valve plug defective Coil for solenoid valve defective Internal error DIOM Run electronics diagnostics Replace valve plug Valve plug defective Run ele
Wrong software loaded Wrong software loaded KMC1 software – Error: Wrong software incorrect machine type KMC1 software – Error: Incorrect incorrect machine software type Note: The maintenance interval has elapsed Maintenance work must be performed Note.
Display fault 9 Display fault 10 5009 5010
Error: KMC1 fault voltage electronics Electronics voltage – voltage out of range 1100 Meaning Message N° KMC1 Error Messages Check wiring Check wiring Check charge indicator lamp, Check wiring Check the excitation voltage; Check wiring Replace the dynamo Charge battery, check battery acid, replace battery Replace battery change-over relay Replace KMC1 Wiring defective Short circuit in the wiring to a 12V sensor Charge indicator lamp defective The controller of the dynamo is defective Dynamo defect
Message KMC1 electrical voltage too low N° 1101 KMC1 Error Messages Error: Electronics voltage too low Meaning Check wiring Check wiring Check the charge indicator lamp, check the wiring Check the excitation voltage; Check wiring Replace the dynamo Charge battery, check battery acid, replace battery Replace battery change-over relay Replace KMC1 Wiring defective Short circuit in the wiring to a 12 V sensor Charge indicator lamp defective The controller of the dynamo is defective Dynamo defective
Message KMC1 electrical voltage too high N° 1102 KMC1 Error Messages Error: Electronics voltage too high Meaning Check wiring Check wiring Check charge indicator lamp, Check wiring Check the excitation voltage, check wiring Replace the dynamo Charge battery, check battery acid, replace battery Replace battery change-over relay Replace KMC1 Wiring defective Short circuit in the wiring to a 12 V sensor Charge indicator lamp defective The controller of the dynamo is defective Dynamo defective Bat
Message KMC1 voltage V1 defective! N° 1103 KMC1 Error Messages Error: KMC1 output voltage V1 Meaning Replace release switch Check release logic, and replace GAL component, if necessary Replace GAL component Check charge indicator lamp, Check wiring Check the excitation voltage, check the wiring, replace the dynamo Charge battery, check battery acid, replace battery Replace KMC1 Release switch defective GAL component release logic wrong (wrong GAL component) GAL component defective Charge indicator
Message KMC1 voltage V2 defective! N° 1104 KMC1 Error Messages Error: KMC1 Output voltage of V2 Meaning Replace release switch Check release logic, and replace GAL component, if necessary Replace GAL component Check charge indicator lamp, Check wiring Check the excitation voltage, check the wiring, replace the dynamo Charge battery, check battery acid, replace battery Replace KMC1 Release switch defective GAL component release logic wrong (wrong GAL component) GAL component defective Charge indic
Message KMC1 voltage V3 defective! N° 1105 KMC1 Error Messages Error: KMC1 Output voltage V3 Meaning Check wiring Replace release switch Check release logic, and replace GAL component, if necessary Replace GAL component Check charge indicator lamp, Check wiring Check the excitation voltage, check the wiring, replace the dynamo Charge battery, check battery acid, replace battery Replace KMC1 Release switch defective GAL component release logic wrong (wrong GAL component) GAL component defective Char
Message KMC1 voltage V4 defective! N° 1106 KMC1 Error Messages Error: KMC1 output voltage V4 Meaning Check wiring Replace release switch Check release logic, and replace GAL component, if necessary Replace GAL component Check charge indicator lamp, Check wiring Check the excitation voltage, check the wiring, replace the dynamo Charge battery, check battery acid, replace battery Replace KMC1 Release switch defective GAL component release logic wrong (wrong GAL component) GAL component defective Char
Message KMC1 voltage 8V dig.
KMC1 vlt. batt. 3V Error: too low Backup battery voltage 3 V too low Sensor B20, position axle suspension 1110 1200 Error: Position sensor axle suspension Error: 8 V voltage of analogue sensors KMC1 voltage 8V ana.
Sensor B15, position mowing unit left Sensor B11, Error: Speed sensor, speed mowing unit mower drive front front 1205 1207 Error: Mower position sensor left Error: Mower position sensor right Sensor B14, position mowing unit right 1203 Meaning Message N° KMC1 Error Messages Replace KMC1 Internal error - KMC1 Check sensor and replace, if and when necessary Replace KMC1 Sensor defective Internal error - KMC1 Check wiring Check sensor and replace, if and when necessary Replace KMC1 Short ci
Sensor B12, Error: Speed sensor, speed mowing unit mower drive right right Sensor B13, Error: Speed sensor, speed mowing unit mower drive left left Sensor B28, Error: Speed sensor, speed auger right worm gear right 1208 1209 1212 Meaning Message N° KMC1 Error Messages Replace KMC1 Internal error - KMC1 Check sensor and replace, if and when necessary Replace KMC1 Sensor defective Internal error - KMC1 Check wiring Check sensor and replace, if and when necessary Replace KMC1 Short circuit/br
Check wiring Check sensor and replace, if and when necessary Replace KMC1 Short circuit/broken cable in the wiring Sensor defective Internal error - KMC1 Performing cutting height diagnostics Deactivate hydr. cutting height in display Replace KMC1 Internal error - KMC1 Sensor B43, Error: Cutting height Hydr. cutting height activated even inclination mowing sensor front – signal out though there is no hydr.
1302 Sensor B41, Error: Cutting height inclination mowing sensor left – signal out unit left of range Check wiring Check sensor and replace, if and when necessary Replace KMC1 Short circuit/broken cable in the wiring Sensor defective Internal error - KMC1 Performing cutting height diagnostics Deactivate hydr. cutting height in display Replace KMC1 Internal error - KMC1 Hydr. cutting height activated even though there is no hydr.
Message Sensor B45, spring compensation pressure right Sensor B44, spring compensation pressure left Slip, mowing unit front N° 1304 1305 1400 KMC1 Error Messages Possible cause Error: Slip, mower drive front Check the pressure sensor and replace if necessary.
N° Message KMC1 Error Messages Meaning Distance from sensor to metal Possible cause Check Check distance Remedy
Message Slip mowing unit right Slip mowing unit left N° 1401 1402 KMC1 Error Messages Possible cause Check wiring Check speed sensor and replace, if and when necessary Check distance Short circuit/broken cable in the wiring for speed sensor Speed sensor defective Distance from sensor to metal Perform work diagnostics Check the V-belt Check distance Distance from sensor to metal Error: Slip, mower drive V-belt not tightened left Check speed sensor and replace, if and when necessary Speed se
Message Slip auger right Slip auger left Leave position mowing unit right N° 1405 1406 1408 KMC1 Error Messages Check speed sensor and replace, if and when necessary Check distance Deactivate auger monitoring mode in the display Check the V-belt Speed sensor defective Distance from sensor to metal Auger monitoring mode activated even though there is no auger present V-belt not tightened Check speed sensor and replace, if and when necessary Check distance Speed sensor defective Distance fro
KMC1 parameters Error: Min/Max min/max parameters 1504 Check Short circuit/broken cable in the wiring for position sensor Possible cause Check position sensor and replace if necessary Check wiring Check parameters Replace KMC1 Replace KMC1 Short circuit/broken cable in the wiring for position sensor Incorrect values in EEPROM.
Tank sensor B34 defective Maintenance diesel engine 1506 1507 Check fuse -22-F60 Check fuse -22-F63 LED -22-LD60 not lit LED -22-LD63 not lit Check filling level fuel tank sensor, and replace if necessary Check wiring Replace KMC1 Filling level fuel tank sensor defective Short circuit in the wiring to another KMC1 sensor Internal error - KMC1 Perform engine diagnostics Have maintenance performed at the intended factory, and have the maintenance reminders reset Check the protective resistor and r
Hydraulic oil filling Error: Hydraulic tank level filling level 1509 Error: Air filter contamination Air filter contamination 1508 Meaning Message N° KMC1 Error Messages Check wiring Check the hydraulic tank filling level sensor and replace if necessary Check power supply voltage Check wiring Replace KMC1 Short circuit/broken cable in the wiring CU LD13 lit for the hydraulic oil level sensor Hydraulic oil level sensor defective Power supply voltage for analogue sensors incorrect Short circui
Central lubrication Error: Central lubrication system, IMPORTANT: All malfunction malfunction messages from the central lubrication system must be confirmed and deleted using the DK key on the central lubrication system. This will simultaneously delete any intermediate lubrication. Before deleting the error message, determine the cause of the error, and eliminate it. See also Central Lubrication System in the operating instructions.
Message CAN to KMC1 N° 1600 KMC1 Error Messages Error: CAN bus communication KMC1 to terminal Meaning Check fuse -22-F61 LED -22-LD61 not lit Check wiring Check wiring and terminating resistors Replace KMC1 CAN1 terminating resistors defective Internal error - KMC1 Check fuse -22-F92 Check fuse -22-F60 Perform CAN diagnostics Remedy LED -22-LD60 not lit Check Short circuit/broken cable in the wiring for the CAN1 bus Power supply voltage central electrical system defective Power supply v
Error Messages 9912 9910 9909 9908 9907 9904 9903 9901 CAN to KrNET 9900 CAN to KrNET Adr. 12 Adr. 10 CAN to KrNET Adr. 9 CAN to KrNET Adr. 8 CAN to KrNET Adr. 7 CAN to KrNET Adr. 4 CAN to KrNET Adr. 3 CAN to KrNET Adr.1 CAN to KrNET Adr.
Error Messages CAN to KrNET 9915 9920 CAN to terminal 9914 CAN to joystick Adr.
Error Messages Message CAN to CU N° 9921 CAN Error: CAN bus communication CU to terminal Meaning Check wiring and terminating resistors Replace operating panel CAN1 terminating resistors defective Internal error, operating panel Check fuse -22-F92 Check fuse -22-F63 Check wiring LED -22-LD63 not lit Power supply voltage central electrical system defective Check fuse -22-F48 Check fuse -22-F47 Perform CAN diagnostics Remedy Short circuit/broken cable in the wiring for the CAN1 bus LED -1
Error Messages Message CAN to DIOM CAN to ADM1 N° 9925 9926 CAN Error: CAN bus communication DM1 to terminal Error: CAN bus communication DIOM to terminal Meaning Check wiring and terminating resistors Replace DIOM CAN1 terminating resistors defective Internal error DIOM Check fuse -22-F64 Check fuse -22-F63 LED -22-LD64 not lit LED -22-LD63 not lit Power supply voltage central electrical system defective Check wiring Check wiring and terminating resistors Replace ADM1 Short circuit/broke
Error Messages Message Hardware restart KrNET adr. 0 Hardware restart KrNET adr. 1 Restart of SmartDrive hardware Hardware restart KrNET adr. 3 Hardware restart KrNET adr.
Error Messages Message Hardware restart KrNET adr. 7 Hardware restart KrNET adr. 8 Hardware restart KrNET adr. 9 Hardware restart KrNET adr. 10 Hardware restart KrNET adr.
Error Messages Message Restart KMC1 hardware Restart hardware terminal Hardware restart KrNET adr.
Error Messages Message Restart CU hardware Restart DIOM hardware Restart ADM1 hardware N° 9961 9965 9966 CAN Check fuse -22-F64 LED -22-LD64 not lit Error: Restart ADM1 hardware Error: Restart DIOM hardware Check fuse -22-F62 LED -22-LD62 not lit Power supply voltage central electrical system defective Replace DIOM Internal error DIOM Check fuse -22-F64 Check fuse -22-F63 LED -22-LD64 not lit LED -22-LD63 not lit Power supply voltage central electrical system defective Check wiring and
Error Messages Message Restart CAN to KrNET adr. 0 Restart CAN to KrNET adr. 1 Restart CAN to SmartDrive Restart CAN to KrNET adr.
Error Messages Message Restart CAN to KrNET adr. 4 Restart CAN to KrNET adr. 7 Restart CAN to KrNET adr. 8 Restart CAN to KrNET adr. 9 Restart CAN to KrNET adr. 10 Restart CAN to KrNET adr.
Error Messages Error: Interruption in CAN communication to joystick Error: Interruption in CAN communication to CU Error: Interruption in CAN communication to DIOM Error: Interruption in CAN communication to ADM1 15001 Restart CAN to CU 15005 Restart CAN to DIOM 15006 Restart CAN to ADM1 Restart CAN to KrNET adr.