User Manual Limited Edition PL250HT SL XL PL350HT SL XL
Congratulations Congratulations on your decision to purchase a BionX ™ product. We are sure that your new electric bicycle will exceed your expectations in terms of function, design, and quality. All BionX electric propulsion systems are manufactured with the latest production methods and high-quality materials. Please read this manual thoroughly so that you will enjoy your new electric bicycle for years to come. BionX recommends that you have your system professionally installed by an authorized dealer.
Table of Contents User Precautions 2 Description of the BionX Propulsion System 4 BionX Propulsion System Components 4 Inserting or Removing the Console 5 Inserting and Removing the Battery 6 Handling and Charging the Battery 7 Assist Mode / Generate Mode 9 Operating the BionX Propulsion System 10 Programming the Basic Settings 12 Installing/Removing the Rear Wheel 13 Maintenance and Care 14 Cleaning 15 Transporting an Electric Bicycle on a Car 15 Repair and Spare Parts 15 Troub
Description of the BionX Propulsion System 3 4 1 2 BionX Propulsion System Components 1 Battery • Lithium Manganese (LiMn), 48V, 8.8Ah, 423Wh • Removable, lockable • Fully charged in: 4-5h • XL Battery 4 2 Motor • DC rear, HT hub motor • White, nom. 250W (EU) 350W (NA) • nom. 9Nm / max. 40Nm (6.6/30lb-ft) • 3.5kg (7.
4 Brake switch • A surface mounted reed switch - connected to the BionX console and magnet • Upon activation assistance is shut off (“kill switch”) generate mode is activated Power Supply • Power supply to recharge the LiMn-battery • Input voltage: 100-240V • Output voltage: 26V • Max. charge current: 3.45A • Output: 90W Inserting or Removing the Console Inserting the console • Slide the console into the console mount on the handlebar • Make sure that the console engages securely.
Inserting and Removing the Battery Inserting the battery 1 Place the battery into the docking station 2 Slide the battery down the rail gently towards the connector 3 The release arm will close automatically as the battery slides towards the connector Do not force the battery arm closed, this could bend the battery connector 4 ith the release arm almost closed, hold it in place and simultaneously press in the lock cylinder – W you will hear a “click” when the lock cylinder is properly closed 1 4 2 “cl
Handling and Charging the Battery WARNING BionX batteries shall only be recharged with BionX chargers or BionX power supplies. Never short circuit the battery by connecting the contacts of the battery. Never open the battery. This could damage the battery and possibly lead to overheating or ignition of the battery. The battery cannot be serviced by the user. Opening the battery case voids all warranty and product liability claims.
Extreme temperatures will affect battery life, especially during charging. Avoid charging in direct sunlight or in very hot or cold temperatures. This will reduce the life of the battery considerably. We recommend charging the battery at temperatures around 20 °C (room temperature). The battery should be warmed to room temperature before it is charged, particularly when it was exposed to cold temperatures during a ride.
Checking Battery State of Charge • Swipe your finger slowly over the touch port • Battery state of charge LED will illuminate Battery state Colour 100-85 % green 85-25 % amber < 25 % red Assist Mode / Generate Mode The Bionx propulsion system operates in four assist levels in the assistance mode, and in four charging levels in the generate mode. In the assistance mode, your pedaling is assisted proportionally by an electric motor that drives the rear wheel.
Operating the BionX Propulsion System 7 1 2 6 9 4 9 1. Power 2. Key 3. Key 4. Cycle 5. State of charge indicator 3 5 8 6. (bicycle) mode 7. Speedometer 8. Trip distance/average speed/ chronometer/odometer 9. Assist (A) or generate level (G) Turn the system on Briefly push either the key or key. The battery will beep 4 times and you will see a countdown, this is the system perfoming a self check. After startup, the system mode (no motor assist/bike operation).
4s Turn on backlight and bicycle light (if applicable) Push and hold key for 4 seconds - display backlight and bicycle light (if available, battery integrated) are turned on. Turn off backlight Push and hold key again for 4 seconds.
Programming the Basic Settings In general, all basics settings for your BionX electric propulsion system are pre-set. Basic display functions can be set by entering the programming mode. Contact your dealer to customize the advanced functions of your system. Turn on the programming mode Simultaneously push and until the display shows “0000”. The first zero blinks. Change the value of the selection with or and confirm with . Select the other digits in the same manner until the desired program is displayed.
Installing/Removing the Rear Wheel We recommend the removal and installation of the rear wheel to be done by a qualified dealer. Should you have to do this yourself, please follow the instructions below: WARNING Always turn off the propulsion system prior to plugging in or unplugging the motor cables. CAUTION It is essential that the axle nuts are tightened with a torque of 40Nm/30lb-ft; this assures that the propulsion system functions properly.
1 m 15mm 15m m 15m 2 40Nm 40Nm (30lb-ft) (30lb-ft) 15 mm 15 15mm mm Installing the rear wheel • Guide the rear wheel axle into the two dropouts and make sure that the brake disc (on models with disc brakes) is inserted between the brake pads • Also make sure that the flat area at the left of the rear axle (torque reaction collar) is aligned so that it fits into the left dropout • Install the rear wheel with both sides of the axle inserted all the way in the dropouts • Tighten the axle nuts on the rear
Cleaning CAUTION Never use a high pressure washer or a garden hose to clean the propulsion system. The force of a water jet could damage the electrical components of the propulsion system. We recommend a soft sponge or a soft brush to clean the bicycle. Use a moist rag to clean the battery’s docking station. Always use very little water and keep water away from the electrical contacts. Check the plug-in connections for moisture after cleaning and let these dry, if necessary, before reusing the bicycle.
Troubleshooting The system does not turn on Check the battery and make sure that it is charged. The battery must be correctly inserted in the docking station and the lock must be completely closed. Also check that all connectors of your wiring harness are properly engaged. If the problem persists, contact your authorized dealer. The system can be turned on but there is no assist Check that the cables running from the battery to the motor are properly connected.
Warranty Information and Guarantee 1. The BionX warranty covers a two-year period for BionX propulsion system(s) within the framework of the following conditions. 2. This warranty exclusively covers systems provided by BionX excluding all the other bicycle components provided by other bicycle manufacturers. 3.
11. No warranty claims are accepted - without limitation to other reasons - in the case of damages due to the following: a) External influences, particularly falling rocks, collision, accident and other external events with an immediate external effect due to mechanical powers. b) Purpose and/or malevolent acts, theft and robbery as well as natural hazard events and/or acts of mischief. c) Test, maintenance, repair and replacement work due to normal use.
BionX, BionX Design and powered by BionX are trademarks of BionX International Corporation. ©2011 BionX International Corporation. All Rights Reserved.
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