User Manual
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english Welcome Thank you for choosing BionX™. It is our goal to provide you with the highest quality electric propulsion systems available, and offer you the best possible after sales experience. This document serves as a supplement to your bicycle user manual. Please read this manual thoroughly, even if you are an experienced cyclist. Should you be unable to find an answer in the manual, please contact your dealer for immediate assistance. We have always believed that a bike should remain a bike.
User Precautions english We want you to have a fun ride, but also a safe one. Carefully read the following information, even if you are an experienced rider. Take the opportunity to familiarize yourself with your BionX electric propulsion system before you take your first trip. 1. BionX recommends that you have your system installed professionally by an authorized dealer. 2.
english Table of Contents User Precautions 4 Description of the BionX SL Propulsion System 6 Description of the BionX PL Propulsion System 8 Inserting or Removing the Console 10 Inserting or Removing the Battery 11 Handling and Charging the Battery 12 Power supply 14 Chargers 15 Assist Mode / Generate Mode / Mountain Mode (where applicable) 16 Operating the BionX Propulsion System 17 Operating the G2 throttle 19 Programming the Basic Settings 20 Removing and Installing the Rear Whee
Description of the BionX SL Propulsion System english 1 1 4 2b 2a 3 4 3 1 G2 Console • Removable G2 console • Illuminated LCD display with battery state-of-charge • 4 Assistance levels • 4 Generate levels • Backlight, and bicycle light controls (if applicable) • Offers cycle computer functions (speed, odometer, clock, average speed, trip distance) Remote throttle (where applicable) • Assistance/Generate Toggle • Variable control throttle lever 2a 48V Down Tube Battery • Lithium Ion (Li-Ion) • Rem
3 SL Motor DC rear, high torque (HT) hub motor Power – 200W (AU & UK), 250W (EU), 350W (NA) Torque – 9Nm/40Nm (6.6/29lb-ft) Weight – 3.5kg (7.
Description of the BionX PL Propulsion System english 1 1 4 4 2b 2a 3 3 1 G2 Console (systems 2011 to present) • Removable G2 console • Illuminated LCD display with battery state-of-charge • 4 Assistance levels • 4 Generate levels • Backlight, and bicycle light controls (if applicable) • Offers cycle computer functions (speed, odometer, clock, average speed, trip distance) 3 2 1 ODO 4 Remote throttle (where applicable) • Assistance/Generate Toggle • Variable control throttle lever 1 G1 Console
english 2b 37V Rear Rack Battery • Lithium Ion (Li-Ion) • Removable, lockable • RR L - 37V / 9.6Ah / 355Wh • RR M - 37V / 6.4Ah / 237Wh • DC Output: Default 6V (adjustable from 6V to 12V where applicable). Maximum current: 2amps. Connector: Type Jack 2 .1mm 3 250, 250HT, 350HT, or 500HS* Motor • DC rear hub motor • 250: nom. output 200 (AU & UK) or 250 watt – nom. 7Nm / max. 25Nm (5.2/18.4 lb-ft) torque • 250HT / 350HT: nom. output 200 (AU & UK), 250 (EU), 350 (NA) watts – nom. 9Nm / max. 40Nm (6.6/29.
Inserting or Removing the Console english “click” Inserting the console • Slide the console into the console mount on the handlebar • Make sure that the console engages securely.
english Inserting or Removing the Battery Inserting the down tube battery 1 Place the battery onto the docking station 2 Slide the battery down the rail gently towards the connector 3 The release arm will begin to move to the closed position as the battery slides towards the connector 4 When the release arm is almost closed, hold it in place and simultaneously push in the lock cylinder – you will hear a “click” when the lock cylinder is properly closed 4 1 2 3 “click” )) ) m m) m4m mm 4m5..4 m 5.
1” Inserting the rear rack battery: 1 Open the lock cylinder: please ensure that the key is removed from the lock cylinder 2 Place the battery onto the battery docking station 3 Gently push the battery in a forward direction, towards the battery connector Make sure the battery is inserted all the way, flush with the docking station cover 4 Push in the lock cylinder until a ‘click’ is heard 001 ) m 4m 5.
english It is best to store the battery in a cool location at temperatures between 10 °C (50 °F) and 25 °C (77 °F). Never store the battery in locations where the temperatures can reach more than 45 °C (113° F) or fall below -10 °C (14 °F). The battery should never be exposed to extreme temperature fluctuations or humidity, and always protect the battery during storage from humidity to prevent corrosion of the connectors. Never drop the battery. Always protect it from physical damage.
Power supply english SL system charging procedure (power supply) • Connect the power supply and the battery by inserting the charge connector into the TOUCH PORT – the BionX system can be on or off • Connect the power supply to a power receptacle • The battery TOUCH PORT (LED ring around the charge connector) lights up red upon insertion and then turns to amber during the charging process • When fully charged, the colour of the LED ring changes to green.
english Chargers PL systems 37V charging procedure, systems 2011 to present (single LED charger) • Connect the charger and battery by inserting the charge connector into the charge port.
Assist Mode / Generate Mode / Mountain Mode (where applicable) english The BionX propulsion system offers four levels of assist in the Assistance mode, and four levels of regeneration in the Generate mode. In the Assistance mode, your pedaling is assisted proportionally by an electric motor that drives the rear wheel. A torque sensor is located on the axle of the BionX motor and measures the effort provided by the rider; this produces a natural feeling assistance from the motor.
english Operating the BionX Propulsion System G2 Console 7 11 1 2 6 9 4 10 1. Power 2. Key 3. Key 4. Cycle 5. State-of-charge indicator 3 5 8 6. (bicycle) mode 7. Speedometer 8. Trip distance/average speed/ chronometer/odometer/clock 9. Assist level (A) 10. Generate level (G) 11. Wrench symbol Turn the system on Briefly push either top button on the console. The battery will beep 4 times and you will see a countdown, this is the system perfoming a self check.
english Turn on backlight and bicycle light (if applicable) Push and hold key for 4 seconds - display backlight and bicycle light (if available, battery integrated) are turned on. 4s Turn off backlight Push and hold key again for 4 seconds.
For the G1 console, substitute mode for power, and crono for cycle. The assistance toggle remains the same. G1 english G1 Console G2 Mode/Power becomes Power Crono becomes Cycle Remains the same Remains the same If you require more information on the G1 console, please contact your dealer. Operating the G2 throttle Throttle engagement: Default min.
Programming the Basic Settings english In general, all settings of your BionX electric propulsion system are pre-set. Basic display functions can be set by entering the programming mode. Contact your dealer to customize the advanced functions of your system. Turn on the programming mode Simultaneously push and until the display shows “0000”. The first zero blinks. Change the value of the selection with or and confirm with . Select the other digits in the same manner until the desired program is displayed.
english Removing and Installing the Rear Wheel We recommend the removal and installation of the rear wheel to be done by a qualified dealer. Should you have to do this yourself, please follow the instructions below: WARNING Always turn off the propulsion system prior to connecting or disconnecting the motor cables. CAUTION It is essential that the axle nuts are tightened to 40Nm (30lb-ft); this assures that the propulsion system functions properly.
3 A 4 B 2 m 15mm 15m m 15m english Installing the rear wheel 1 Guide the rear wheel axle into the dropouts and ensure that the brake disc (on models with disc brakes) is inserted between the brake pads. Ensure that the torque reaction collar is aligned so that it fits into the left dropout (no illustration). Make sure the axle is inserted all the way into the dropouts 2 Tighten the axle nuts to 40Nm (30lb-ft) (= VERY TIGHT!).
english Optimizing the range of the battery The following factors influence the range of your battery: 1. Topography Riding in mountainous terrain requires a much higher energy input compared to riding in flat areas. 2. Climbing Riding up steep hills requires much more energy than riding on flat ground. More effort or possibly a change to a more gradual route can affect overall range. 3.
Cleaning english CAUTION Never use a high pressure washer or a garden hose to clean the propulsion system. The force of a water jet could damage the electrical components of the propulsion system. We recommend a soft sponge or a soft brush to clean the bicycle. Use a moist rag to clean the battery docking station. Always use very little water, and keep water away from the electrical contacts.
english Note If you are dropping off your bicycle for a tune up or repair, always bring your battery keys to the dealer. Troubleshooting The system does not turn on Check the battery and make sure that it is charged. The battery must be correctly inserted onto the docking station and the lock must be completely closed. Also check that all connectors of the wiring harness are properly engaged, and the console is inserted properly. If the problem persists, contact an authorized dealer.
Warranty Information and Guarantee english The BionX warranty covers a two (2) year period for all parts of the BionX propulsion systems(s) to the first owner, within the framework of the following conditions: 1. This warranty exclusively covers systems provided by BionX excluding all the other bicycle components provided by other bicycle manufacturers. 2.
english 11. No warranty claims are accepted – without limitation to other reasons – in the case of damages due to the following: a) External influences, particularly falling rocks, collision, accident and other external events with an immediate external effect due to mechanical powers. b) Purposeful and/or malevolent acts, theft and robbery as well as natural hazard events and/or acts of mischief. c) Inappropriate use, e.g.
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