Gas Rotisserie Oven MODEL DRG-40 Service Manual Serial Numbers 120170 and Higher
Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the original purchaser that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory.
Gas Rotisserie Oven Table of Contents Table of Contents Table of Contents .................................................................................................................................................... 1 Introduction.............................................................................................................................................................. 2 Safety Precautions .............................................................................................
Gas Rotisserie Oven Introduction Introduction Your DRG-40 is a computer controlled gas fired rotisserie oven. It utilizes a double revolving rotor system to ensure even product cooking. The unit contains a single stage cook and hold computer with 5 customizable cook programs. Electrical controls are provided for powering the unit, turning on inside lights, igniting upper/lower burners, turning the rotors, filling the water bath and resetting the unit.
Gas Rotisserie Oven Introduction Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touching any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor. Always wear non-skid shoes when working around the oven or any other equipment. Never wear loose clothing such as neckties or scarves while operating this equipment.
Gas Rotisserie Oven Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 6, then contact: BKI Technical Services Department P.O. Box 80400 Simpsonville, S.C.
Gas Rotisserie Oven Introduction Do Not Smoke Near The Oven This oven uses combustible fuels to operate. Smoking near this oven could possibly cause a fire. Do not allow anyone to smoke near this oven.
Gas Rotisserie Oven Introduction Safety Labels 6
Gas Rotisserie Oven Introduction 7
Gas Rotisserie Oven Installation Installation Inspection for Shipping Damage It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.
Gas Rotisserie Oven Installation • Make sure a restraining device is used that complies with the Standard for Commercial Gas Ranges, ANSI Z83.11/CGA 1.8 (such as BKI part number FT0279) to guard against transmission of strain to the connector. • The drain on the DRG-40 is a ¾” ball valve. Under NO circumstances, should this valve be hard plumbed to a drain line.
Gas Rotisserie Oven Installation If you are unable to do this, drill a small ¼” hole through the back flange of the shelf, then follow the restraining device manufacturer instructions to finish the installation. Use appliance connectors and quick-disconnect devices that are in compliance with the applicable ANSI and CSA standards. 2. Attach an appliance connector to the oven according to the instructions provided by the appliance connector manufacturer. 3. Connect the gas supply to the oven.
Gas Rotisserie Oven Replacement Parts Replacement Parts Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.
Gas Rotisserie Oven Replacement Parts Figure 1.
Gas Rotisserie Oven Replacement Parts Table 1.
Gas Rotisserie Oven Replacement Parts Figure 2. Thermocouple (AA44012400) Table 2. Thermocouple (AA44012400) Parts ITEM # PART # F0173 T0020 T0085 TU0012 QTY 1 0.25 1 0.
Gas Rotisserie Oven Replacement Parts Figure 3. Upper Gas Piping (AB44001100) Table 3.
Gas Rotisserie Oven Replacement Parts Figure 4. Dual Passive Rotor (AB44106400) Table 4. Dual Passive Rotor (AB44106400) Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART # WSH093 SCR383 WSH260 SCR384 B0241 H0106 H0067 NUT131 G0103 FT0366 RO0027 FT0367 WSH256 WSH257 QTY 24 24 2 2 8 1 8 24 8 8 1 8 8 8 DESCRIPTION WASHER, #10 LOCK SCREW, 10-24 X 1/2" PHIL TRUSS HD WASHER, 5/16 S/S LOCKWASHER SCREW, 5/16-18 X 1/2 S/S HEX BEARING, .75 ID X 1. OD .
Gas Rotisserie Oven Replacement Parts Figure 5. Single/Dual Drive Rotor (AB44106500) Table 5. Single/Dual Drive Rotor (AB44106500) Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART # WSH093 SCR383 WSH260 SCR399 B0241 MC0054 H0104 H0067 NUT131 G0103 FT0366 RO0027 FT0367 WSH256 WSH257 QTY 24 24 2 2 8 1 1 8 24 8 8 1 8 8 8 DESCRIPTION WASHER, #10 LOCK SCREW, 10-24 X 1/2" PHIL TRUSS HD WASHER, 5/16 S/S LOCKWASHER SCREW, 5/16-18 X 3/4 HEX HD BEARING, .75 ID X 1. OD .
Gas Rotisserie Oven Replacement Parts Figure 6. Single Passive Rotor (AB44015500) Table 6. Single Passive Rotor (AB44015500) Parts ITEM # 1 2 3 4 PART # RO0028 SCR384 WSH260 H0105 QTY 1 2 2 1 DESCRIPTION ROTOR, 23" DIA.
Gas Rotisserie Oven Replacement Parts Figure 7. Jackshaft (AB44107500) Table 7. Jackshaft (AB44107500) Parts ITEM # 1 2 3 4 5 PART # B0239 FT0424 PN44113800 SH0104 WSH253 QTY 2 2 1 1 2 DESCRIPTION BEARING, FCJ16F20-8 CLAMP COLLAR C12L14 1X1.75X.5 JACKSHAFT MOUNT PAINTED DRG-40 SHAFT, ROTOR MOTOR DRIVE WASHER, THRUST 1.
Gas Rotisserie Oven Replacement Parts Figure 8.
Gas Rotisserie Oven Replacement Parts Table 8.
Gas Rotisserie Oven Replacement Parts Figure 9.
Gas Rotisserie Oven Replacement Parts Table 9.
Gas Rotisserie Oven Replacement Parts Figure 10. Water Pipe (AN44013500) Table 10.
Gas Rotisserie Oven Replacement Parts Accessories & Components Description Accessories BASKET, MEAT LARGE CLAMSHELL (FOR DUAL SHAFT) BASKET, MEAT LARGE CLAMSHELL (FOR SINGLE SHAFT) BASKET, MEAT SM CLAMSHELL (FOR DUAL SHAFT) BASKET, MEAT SM CLAMSHELL (FOR SINGLE SHAFT) VEE SPIT 2 BIRD DRG (FOR DUAL SHAFT) VEE SPIT 3 BIRD DRG (FOR DUAL SHAFT) VEE SPIT 6 BIRD DRG (FOR SINGLE SHAFT) INSULATED MITT 13" HOSE, 60" GAS CONNECTOR W/ RESTRAINT (FT0279) RESTRAINT (ONLY) PERMATEX INDUST.
Gas Rotisserie Oven Replacement Parts 7 8 9 10 11 12 13 14 15 16 17 18 19 26
Gas Rotisserie Oven Wiring Diagrams Wiring Diagrams 27
Gas Rotisserie Oven Wiring Diagrams 28
Gas Rotisserie Oven Wiring Diagrams 29
Gas Rotisserie Oven Wiring Diagrams 30
Gas Rotisserie Oven Appendix A Appendix A Gas Control Valve Instructions 31
69-1226-2.fm Page 1 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, and VR8305 Direct Ignition Combination Gas Controls INSTALLATION INSTRUCTIONS APPLICATION These direct ignition gas controls are used in gas-fired appliances with up to 415 ft3/hr. capacity at 1 in. wc pressure drop (8.5 m3/hr at 0.25 kPa) on natural gas. They include a manual valve, two automatic operators and a pressure regulator. These gas controls are available in a range of valve capacities, see Table 1.
69-1226-2.fm Page 2 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS SPECIFICATIONS PLANNING THE INSTALLATION Body Pattern: Straight through; see Table 1 for inlet and outlet size. WARNING Fire or Explosion Hazard. Can cause property damage, severe injury, or death. Follow these warnings exactly: 1. Plan the installation as outlined below. 2. Plan for frequent maintenance as described in the Maintenance section.
69-1226-2.fm Page 3 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS Table 6 shows additional specifications for the CE-only models. Table 6. VR8205A,H/VR8305A,H CE Models. Specification Main Valve Connection VR8205A,H (CE Model Only) 1/2 in. ISO, 7/1 internal thread (BSP.PL). VR8305A,H (CE Model Only) 1/2 in., 3/4 in. ISO, 7/1 internal thread (BSP.PL).
69-1226-2.fm Page 4 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS T NA T NA T IMPORTANT These gas controls are shipped with protective seals over the inlet and outlet tappings. Do not remove the seals until ready to install adapters or connect the piping. P OTHER SIDE OF CAP PRESSURE REGULATOR CAP Follow the appliance manufacturers instructions if available; otherwise use these instructions as a guide.
69-1226-2.fm Page 5 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS Complete the instructions below for installing the piping, installing the control, connecting the pilot gas tubing and the wiring. Make sure the leak test you perform on the control after completing the installation includes leak testing the adapters and screws. If you use a wrench on the valve after the flanges are installed, use the wrench only on the flange, not on the control.
69-1226-2.fm Page 6 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS WHEN FLANGE IS USED WHEN FLANGE IS NOT USED APPLY WRENCH TO FLANGE ONLY APPLY WRENCH FROM TOP OR BOTTOM OF GAS CONTROL TO EITHER SHADED AREA M3084A Fig. 5. Proper use of wrench on gas control with and without flanges.
69-1226-2.fm Page 7 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS STARTUP AND CHECKOUT L1 (HOT) L2 2 S87 CONTROL MODULE 5 ALARM VALVE VALVE GND 24V (GND) 24V WARNING 1 Fire or Explosion Hazard. Can cause property damage, severe injury or death. 1. Do not force the gas control knob on the appliance. Use only your hand to turn the gas control knob. Never use any tools. 2.
69-1226-2.fm Page 8 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS Check and Adjust Gas Input and Burner Ignition NOTE: If the burner firing rate is above 150,000 Btuh on VR8305 models (see Table 1 for VR8305 capacities), it may not be possible to deliver the desired outlet pressure. This is an application issue, not a control failure. Take whatever steps are required to correct the situation. IMPORTANT 1.
69-1226-2.fm Page 9 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS 4. With main burner operating, check the gas control flow rate using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the gas control. See Fig. 6. 5. If necessary, adjust the high pressure regulator to match the appliance rating. See Tables 8 and 9 for factory-set nominal outlet pressure and adjustment range. a.
69-1226-2.fm Page 10 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS Table 9. Pressure Regulator Specification Pressures (kPa). Model Type Type of Gas Nominal Inlet Pressure Range Step Standard, Slow NAT LP 2.9-3.9 Step NAT 1.2-1.7 LP 2.9-3.9 Two-stage NAT 1.2-1.7 LP 2.9-3.9 — a 1.2-1.7 Factory Set Nominal Outlet Pressure Setting Range Full Rate — Step Full Rate 0.9 — 0.7-1.2 — 2.5 — 2.0-3.0 0.2 0.9 None 0.17-0.
69-1226-2.fm Page 11 Thursday, November 13, 2003 12:50 PM VR8105, VR8205, AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS CAUTION Equipment Damage. Can burn out valve coil terminals. Never apply a jumper across (or short) the valve coil terminals, even temporarily. After servicing, verify proper system operation. If Main Burner Does Not Come On With Call For Heat 1. 2. 3. 4. 5. Confirm the gas control knob is in the ON position. Adjust thermostat several degrees above room temperature.
69-1226-2.fm Page 12 Thursday, November 13, 2003 12:50 PM Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 69-1226—2 Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Scarborough, Ontario M1V 4Z9 G.R. Rev. 11-99 Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers. www.honeywell.
Gas Rotisserie Oven Notes Notes 32
Gas Rotisserie Oven Notes 33
P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com Made and printed in the U.S.
