Tiered Display Merchandiser MODEL TDCG Operation and Installation Manual
BKI LIMITED WARRANTY PO Box 80400 • Simpsonville, SC 29680-0400 • USA (864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316 WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser providing that: The equipment has not been accidentally or intentionally damaged, altered or misused; The equipment is properly installed, adjusted, operated and maintained in accordance with national and local codes, and in accordance w
Table of Contents Table of Contents........................................................................................................................................ 1 Introduction ................................................................................................................................................. 2 Safety Precautions....................................................................................................................................
Hot Food Deli Case Introduction Introduction Congratulations! You have chosen a Hot Food Deli Case that will give you many years of fine service from the original manufacturer, BKI. The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available.
Hot Food Deli Case Introduction Specific Precautions Equipotential Ground Plane When a high current flows through a conductor, differences in potential appear between the conductor and nearby metallic surfaces near the appliance. As a result, sparks may be produced between the appliance and surrounding metal surfaces. These sparks could cause serious injury, damage, or fire.
Hot Food Deli Case Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. If you need new safety labels, contact: BKI Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471 Be Prepared for Emergencies Be prepared for fires, injuries, or other emergencies.
Hot Food Deli Case Operation Operation Controls and Indicators The deli case controls are shown in the figure below. The pushbutton switches turn the power supply to the case on and off. The touchscreen interface is used to operate the case and display temperatures.
Hot Food Deli Case Operation Software Controls - Default Screen Menu Button The Default Screen appears on the touchscreen during normal operation. The screen shows the menu button and a representative temperature. The representative temperature does not correspond to the internal temperature of the food products in the case. This temperature is only an indication that the case is operating properly and heating.
Hot Food Deli Case Operation Software Controls - Programming the Controller Menu Button There is a unique set of touches to enter the programming mode. This prevents the case settings from being inadvertently changed. Enter the programming mode from the Default Screen by touching the lower left of the touchscreen, then the lower right and then the Menu Button [M] in that order. The Menu Screen will then be displayed.
Hot Food Deli Case Operation Preheating You should allow the equipment to preheat at the programmed temperature settings for a minimum of 30 minutes before loading it with product. For initial start up, program the controller for each well and upper heater to a setting of 5. Check Federal and State Health and Sanitation Regulations for internal temperature required for holding cooked foods for sale. Maintaining these temperatures often tend to allow continued cooking of certain products.
Hot Food Deli Case Installation Installation Serious injury, equipment damage or death could result if attempting to install this unit yourself. Ensure that an authorized BKI service agent installs this unit. Unpacking and Handling YOU are responsible for filling all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive.
Hot Food Deli Case Installation small, uniform gap between the front panels of the two cases. 7. Proceed in the same manner until all the cases in the line are level and bolted together. Figure 1. Floor Models - Leveling Kick Plate Mounting A stainless steel kick plate is provided for the front, back and ends of each case. 1. In order to install the Kick Plates it will be necessary to remove the End Trim Panels (see Figure 2). Remove the retaining nuts located inside the base with a 3/8” wrench.
Hot Food Deli Case Installation 9. This unit is designed to be sealed to the floor after it is installed – to conform to NSF Standard 4. Use Dow Corning RTV # 732 Multi-purpose Sealant or equivalent silicone sealant to seal the Kick Plates to the floor around the full perimeter of the case. End Panel Mounting Attach the End Panels to the ends of the case(s) as shown in Figure 2 using the shoulder screws provided.
Hot Food Deli Case Installation Wiring A wiring diagram for the specific model is shipped with the deli case. The wiring diagram provides electrical specifications, an electrical schematic and a parts list. Refer to this wiring diagram and the deli case serial number plate for electrical information. Field wiring must be sized for the components amperes printed on the serial number plate. Actual ampere draw may be less than specified.
Hot Food Deli Case Installation Case Joining Trim 1. After leveling the cases and bolting the bases together, bolt the canopies together as shown in Fig. 6 with a ¼”-20 x ¾” Hex Head Screw and Keps Nut. 2. Mount the Upper Front & Base Front Joint Trims by holding them in place and marking the hole locations on the case. 3. Make certain the joint covers are centered on the joint and that they align vertically with each other. 4. Drill the case holes 5/32” and attach joint covers with screws provided.
Hot Food Deli Case Installation Case Divider Glass A Divider Glass is typically installed between a self-service case with reach-in front glass and a full service case with full front glass. The Divider Glass is installed on the full service case side of the joint. 1. Mount the Upper Glass Retainer by first removing the outer (2) retaining screws from the canopy heater reflector on the end of the deli case the Divider Glass is being installed.
Hot Food Deli Case Maintenance Maintenance Failure to comply with the maintenance below could result in a serious accident. Electrocution, equipment failure or property damage could result if an unlicensed electrician performs electrical repair. Ensure that a licensed electrician perform electrical repair. Scheduled Maintenance Use the following table to help manage scheduled maintenance activities. Frequency Performed By Part Activity Daily User Case Clean the entire Case.
Hot Food Deli Case Maintenance Well Numbering Convention Facing the case from the Customer side, Well 1 is on the far right-hand end of the case. The well numbers increase sequentially from right to left. Troubleshooting Refer to the table below for troubleshooting information. Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel before performing any diagnostic testing.
Hot Food Deli Case Maintenance TL and TH messages will not appear until after the 20 minute stabilization period. Touch Screen Display Not Functioning (Properly) Light Bulb(s) Do Not Illuminate when Power is turned On Damaged communication cable. Replaced damaged cable. Failed Control Touch Screen Display. Replace failed Control Touch Screen Display. Failed Control I/O Board. Replace failed Control I/O Board.
Hot Food Deli Case Notes Notes 18
P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com Made and printed in the U.S.