Rotisserie/Convection Oven Combination MODEL VGG-CO Service Manual CS-TM-031.
BKI LIMITED WARRANTY 2812 Grandview Dr.
Rotisserie/Convection Oven Table of Contents Table of Contents Table of Contents..................................................................................................................................................... 1 Introduction .............................................................................................................................................................. 2 Safety Precautions......................................................................................
Rotisserie/Convection Oven Introduction Introduction Your BKI VGG-CO is a computer controlled VGG-8 rotisserie oven mounted atop a convection oven. The VGG-8 utilizes a revolving mechanism and convection heat to ensure even product cooking. A touchscreen control and switches are provided to allow for quick setup and operation. The convection oven is 7.14 cubic feet and has a solid state timing control. Both units have removable components that allow for easy maintenance and cleaning.
Rotisserie/Convection Oven Introduction Specific Precautions Equipotential Ground Plane When a high current flows through a conductor, differences in potential appear between the conductor and nearby metallic surfaces near the appliance. As a result, sparks may be produced between the appliance and surrounding metal surfaces. These sparks could cause serious injury, damage, or fire.
Rotisserie/Convection Oven Introduction WARNING – DANGEROUS VOLTAGE This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always Use an Authorized Service agent to Service Your Equipment. Keep this manual with the Equipment This manual is an important part of your equipment. Always keep it near for easy access.
Rotisserie/Convection Oven Introduction Be Prepared for Emergencies Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40pound Type BC fire extinguisher and keep it within 25 feet of your equipment. Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone. Know your responsibilities as an Employer • Make certain your employees know how to operate the equipment.
Rotisserie/Convection Oven Introduction Safety Labels Label Description Caution – Do not use harsh cleaners when cleaning this unit. Danger – High Voltage. Turn power off before servicing. May have more than one disconnect switch. Danger – This appliance has more than one power supply connection point. Disconnect all power supplies before servicing. Warning – For continued protection against risk of fire and electrical shock, replace with 15 Amp fuse only.
Rotisserie/Convection Oven Introduction Health And Sanitation Practices BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to NSF and FSA standards. You must operate the equipment properly, using only quality products and use meat thermometers to insure meats are thoroughly cooked. Food Handling • Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.
Rotisserie/Convection Oven Operation Operation VGG-8 Operation 8
Rotisserie/Convection Oven Operation Controls and Indicators 9
Rotisserie/Convection Oven Hardware Controls Item # Description 1 Rotor Switch 2 3 4 Main Power Isolator Light Main Power Switch Analog Touchscreen Controller Operation Function Depressing the switch allows the operator to “jog” the rotor position when the door is open. Releasing the switch stops the rotor. This light illuminates to indicate that power is being applied to the oven from the Main Power Isolator (Circuit Breaker). Turns power to the entire unit on or off.
Rotisserie/Convection Oven Screen Name Preheat Ready to Cook Cooking Operation Screen Description Displays once the user touches the Preheat option from the Preheat/Cook Selection screen. The Preheat cycle heats the cooking cavity up to the pre-defined preheat temperature. Once this temperature is reached the unit automatically switches to the Ready To Cook mode.
Rotisserie/Convection Oven Screen Name Hold Extra Cook Operation Screen Description Displays once the cook cycle is complete if a hold temperature was programmed. This screen displays the hold temperature (or nothing if set to OFF), and the elapsed time in the hold mode. The EXTRA button is available here so the product can be cooked for more time if required. The highlighted letter H works as described for the Preheat screen. The T button works as described for the Preheat/Cook Selection screen.
Rotisserie/Convection Oven Software Controls – Programming Screens Screen Name Screen Startup Operation Description Appears when the Main Power Switch is placed in the on position. Controller Off Appears after the Startup screen displays. Indicates that the controller is turned off. Touching anywhere on the screen will turn the controller on and display the Recipe Selection screen. Recipe Selection Appears once the Controller Off screen is touched.
Rotisserie/Convection Oven Screen Name Recipe Parameter Selection Recipe Parameter Edit Operation Screen Description Appears when a recipe is selected and the EDIT button is touched from the Recipe Edit Selection screen. This screen is used to select a specific recipe parameter to edit. Use the up and down arrow buttons to scroll through the list of parameters and touch the parameter you want to change. Touch the X button to return to the previous screen.
Rotisserie/Convection Oven Operation Edit the Basic Setup 1. Turn on the Main Power Switch. The Startup screen will briefly appear then the Controller Off screen will display. 2. Touch anywhere on the touchscreen. The Recipe Selection screen will appear displaying a list of recipes. 3. Touch any recipe for 3 seconds. The Security screen will appear. 4. Use the up/down and left/right arrow buttons to enter the passcode and touch the GO button.
Rotisserie/Convection Oven Operation Operation with the Controller Use the procedures below to view a separate recipe or to activate a cook cycle using a one of the preprogrammed recipes. Viewing Recipes 1. Turn on the Main Power Switch. The Startup screen will briefly appear then the Controller Off screen will display. 2. Touch anywhere on the touchscreen. The Recipe Selection screen will appear displaying a list of recipes. 3.
Rotisserie/Convection Oven Operation Accessory Use Standard Meat forks The standard meat forks are ideal for chicken and poultry. Use the following procedure to prepare the bird for loading in the oven. 1. Fold wings to back, place on back with cavity away from you. 2. Run pointed ends of meat fork through sides of chicken under wings and through thighs (breast up and legs down). Ensure that legs of adjacent birds DO NOT PRESS TIGHTLY TOGETHER, this will cause the area of contact to be under-cooked! 3.
Rotisserie/Convection Oven Operation CO Operation Controls and Indicators Refer to the figure and table below for an explanation of controls and indicators.
Rotisserie/Convection Oven Item # 1 Description Digital Timer Operation Function The digital timer consists of an LED, display, beeper and 8 buttons described below: LED indicator – Prior to the start of a timing cycle the LED will be OFF. When running a timing cycle the LED will flash. At the end of a timing cycle the LED will turn ON steady. When idle the LED is off. TIME SELECT (2 arrow buttons) – Two arrow buttons on the front panel are used to set the time.
Rotisserie/Convection Oven Item # 3 4 Description Power/Light Switch (3 position) Blower Switch (2 position) Operation Function Used to turn the oven power and lights ON (1) or OFF (0). Place the knob in the center position to power the oven. Place the knob in the fully clockwise position to power the oven and the lights. Place the knob in the fully counterclockwise position to turn the oven off. Used to turn the fan on providing optimum air circulation for even baking.
Rotisserie/Convection Oven Installation Installation Serious injury, equipment damage or death could result if attempting to install this oven yourself. Ensure that an authorized BKI service agent install the oven. “Risk of Electrical Shock – Appliance must be secured to building structure. Follow tethering kit instructions for installation” (sold separately). Unpacking and Handling It is the owners’ responsibility to file all freight claims with the delivering truck line.
Rotisserie/Convection Oven Maintenance Maintenance Failure to comply with the maintenance below could result in a serious accident or equipment damage. Failure to remove power from this unit before performing maintenance may cause severe electrical shock. This unit may have more than one disconnect switch. Scheduled Maintenance VGG Oven Cleaning (Daily) Cleaning is not only necessary for sanitary reasons, but will increase sales appeal and maximize operating efficiency.
Rotisserie/Convection Oven Maintenance 6. Remove the Rotor System as described below: a. Lift the washer from the groove and slide down the shaft. b. Slide each rotor cup down the shaft. c. Remove the inner shaft. NOTE: The welded bead in the center of shaft denotes the shaft removal direction. d. Remove rotors. 7. Place the Rotor System components in a large sink to soak in hot cleaning solution. Clean the components with warm water, a sponge and BKI Cleaner. Wipe dry with a clean cloth. 8.
Rotisserie/Convection Oven Maintenance b. Pull Circulation Bottom out of oven then unscrew (clockwise) the wing nut on each Blower Fan to remove the fan blades. 9. Place the Fan Guard and Circulation Bottom in a large sink to soak in hot cleaning solution. Clean the components with warm water, a sponge and BKI Cleaner. Wipe dry with a clean cloth. 10. Carefully clean the fan blades using a scrub brush and hot cleaning solution. Do not bend or disfigure the fan blades. 11. Clean the top of oven.
Rotisserie/Convection Oven Maintenance CO Oven Cleaning The oven must be cleaned at the end of each business day. It is easier to clean while still warm. Cleaning is not only necessary for sanitary reasons, but will increase sales appeal and maximize operating efficiency. Failure to remove power from this unit may cause severe electrical shock. This unit may have more than one disconnect switch. Using abrasive cleaners may damage the oven finish. Use only a mild soap and water solution.
Rotisserie/Convection Oven Maintenance Troubleshooting VGG Problem Cause Possible Solution Unit will not turn on. Main Power Isolator Light is not lit. Unit power plug disconnected (where applicable). Plug unit into mating receptacle. Problem with building power supply Check circuit breaker at building power panel. If problem persists, contact BKI service agent for corrective action. Blown Fuse Contact BKI service agent for corrective action. Safety cut out thermostat tripped or defective.
Rotisserie/Convection Oven Problem Maintenance Cause Possible Solution Defective blower fan motor. Contact BKI service agent for corrective action. Defective heating element. Contact BKI service agent for corrective action. Control displays “999” under the temperature display. Temperature probe connection loose or defective probe. Contact BKI service agent for corrective action. Cavity lights do not illuminate when unit is on. Blown fuse. Contact BKI service agent for corrective action.
Rotisserie/Convection Oven Maintenance Problem Cause Possible Solution Oven will not come up to temperature Improper thermostat setting. Check temperature setting. Failed heating element or blower fan. Contact an authorized BKI service agent for corrective action. Oven not preheated. Be sure to preheat the oven before placing product in oven. Door left open. Keep door closed when not loading oven. Improper time or temperature. Check for proper time and temperature setting.
Rotisserie/Convection Oven Parts List Parts List Use the information in this section to identify parts. To order parts, call your local BKI sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.
Rotisserie/Convection Oven Parts List Figure 1.
Rotisserie/Convection Oven Parts List Table 1.
Rotisserie/Convection Oven Parts List Figure 2. BASE PLATE Table 2. BASE PLATE Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART # SCR060 SCR059 FB55121810 or PB55121900 C0415 N0543 F0191 F0082 WSH248 PB55175000 F0083 SCR383 QTY 2 16 1 DESCRIPTION SCREW, 1/4-20 X 1 HEX CAP SCREW, 1/4-20 X 3/4 HEX CAP BASE PLATE, MOBIL (VGG-16) or BASE PLATE, PAINTED, SATIN BLK.
Rotisserie/Convection Oven Parts List Figure 3. CONTROL PANEL Table 3.
Rotisserie/Convection Oven Parts List Figure 4.
Rotisserie/Convection Oven Parts List Table 4. CONTROL PLATE (CP0046) Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 * - not shown PART # SCR422 S0307 FB55144905 CP0046 N0550 F0394 FU010UK FU004UK EB55192500 * FB55145009 NUT253 S0309 LI016UK RIV172 S0304 QTY 4 3 1 1 1 1 1 2 1 1 4 1 1 4 1 DESCRIPTION #6-32x3/4" WELD STUD, SSTL CONTACT BLOCK, 1 N.O.
Rotisserie/Convection Oven Parts List Figure 5. CONTROL PLATE (AB55123500) Table 5. CONTROL PLATE (AB55123500) Parts ITEM # 1 2 3 4 5 * - not shown PART # S0307 FB55132503 N0541 EA55191600 * S0309 QTY 1 1 1 1 1 DESCRIPTION SWITCH, NO BLOCK GE P9B10VN CONTROL PLATE JOG ONLY CONTROLLER DECAL,ROTOR SWITCH VGG WIRE.HARN.
Rotisserie/Convection Oven Parts List Figure 6. DRIPPING DRAWER W/DRAIN (AB55130300) Table 6. DRIPPING DRAWER W/DRAIN (AB55130300) Parts ITEM # 1 2 3 PART # V0020H V0020 WB55127200 QTY 1 1 1 DESCRIPTION HANDLE FOR V0020 BALL VALVE VALVE, BALL 3/4" FULL PORT DRIPPING DRAWER WELD.
Rotisserie/Convection Oven Parts List Figure 7.
Rotisserie/Convection Oven Parts List Table 7. JACKSHAFT & DRIVE (AB55128700) Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART # TP0037 TE044UK B0239 CH0013 FT0424 TE043UK FU019UK M0086 KSA091 WSH044 SH0110 SCR302 SCR138 S0702 S0703 TB0039 TB0041 MA55113300 TB0037 TB0040 WSH277 WB55128600 F0145 QTY 0.167 ft.
Rotisserie/Convection Oven Parts List Figure 8. INNER DOOR (AB55126200) Table 8. INNER DOOR (AB55126200) Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART # WSH266 F0139 BU020UK FB55126051 GL074UK FB55125802 FB55125903 MC0005 SCR383 SCR006 SCR418 WSH248 WB55125700 QTY 4 11 4 1 1 1 1 8 5 2 4 4 1 DESCRIPTION 1/4" FLAT WASHER AVK HEX INSERT, #8-32 (.02-.
Rotisserie/Convection Oven Parts List Figure 9. OUTER DOOR (FLAT), (AB55131600) Table 9. OUTER DOOR (FLAT), (AB55131600) Parts ITEM # 1 2 3 4 5 6 7 8 9 10 PART # WSH266 BLT257 FB55131403 GL074UK FB55131503 FB55131303 MC0005 NUT097 SP0031 WSH268 QTY 4 4 1 1 1 1 8 4 4 8 DESCRIPTION WASHER, 1/4" FLAT S/S BOLT, 1/4-20 X 5/8 CARRIAGE DOOR LATCH, FLAT DOOR, VGG GLASS, INNER DOOR VGUK 8/16 HINGE, FLAT DOOR, VGG MAGNET MOUNT OUT.
Rotisserie/Convection Oven Parts List Figure 10.
Rotisserie/Convection Oven Parts List Table 10. OUTER DOOR (UPPER & LOWER) Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART # TP0037 WSH266 BLT257 FB45443403 FB45443503 GL0300M FB45443203 FB55126303 or FB55126403 WSH246 FB45455703 MC0005 FB55126503 NUT132 NUT097 SCR136 SCR006 SP0031 WSH268 QTY 1 ft.
Rotisserie/Convection Oven Parts List Figure 11. DRIVE ROTOR (AB45418100) Table 11.
Rotisserie/Convection Oven Parts List Figure 12. PASSIVE ROTOR (AB45418000) Table 12. PASSIVE ROTOR (AB45418000) Parts ITEM # 1 2 3 4 5 6 7 PART # F0362 B0251 B0250 WSH246 DC0100 RO0041 SCR434 QTY 1 1 1 4 1 1 4 DESCRIPTION RETAINING RING, 1" INTERNAL BEARING DISC BEARING, SLEEVE .
Rotisserie/Convection Oven Parts List Figure 13. ROTOR SHAFT WELDMENT (WB45445800) Table 13. ROTOR SHAFT WELDMENT (WB45445800) Parts* ITEM # PART # QTY DESCRIPTION 1 DC0102 2 ROTOR CUP, VG 2 MB45446900 1 SHAFT, VG 3 SH0108 2 SHAFT END, VG 4 WSH267 2 WASHER, ROTOR 3" VG * - The Rotor Shaft Weldment can only be purchased as an entire unit. Individual parts are shown for identification only and cannot be purchased separately.
Rotisserie/Convection Oven Accessories Description Accessory # Figure # Item # BASKET, MEAT CHICKEN 4 GOOSERS MB0037 Figure 14 1 MEAT BASKET MB0038 Figure 14 2 MEAT FORK 27.1875 MF0032 Figure 14 3 VEE SPIT MF0038 Figure 14 4 BKI RUBBER GLOVE G0099 Figure 14 5 Figure 14.
Rotisserie/Convection Oven CO Parts Description Assembly # Figure # Table # Inner Door Assembly AB30103000 Figure 15 Table 14 Outer Door Assembly AB30104200 Figure 16 Table 15 Control Panel Assembly AN30102900 Figure 17 Table 16 Blower Mounting Assembly SB0306 Figure 18 Table 17 Caster Base Assembly AN30102600 Figure 19 Table 18 Figure 15.
Rotisserie/Convection Oven Table 14. Inner Door Assembly Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART # TP0037 WSH038 SCR059 B0858 FB45419051 GL0298 FB45442451 FB45442302 H0209 FB30102003 MC0005 SCR439 SCR005 SCR418 F0137 WSH248 WB45418900 SP007UK QTY 1 4 2 4 1 1 1 1 1 1 11 6 2 4 6 4 1 4 DESCRIPTION TAPE, 7/8 DBL SIDE 3M6381 WHITE WASHER, 1/4 USS FLAT SCREW, 1/4-20 X 3/4 HEX CAP BUSHING, INNER DOOR GLASS VG COVER, HINGE INNER DOOR VG GLASS, 27.06 X 28.
Rotisserie/Convection Oven Figure 16.
Rotisserie/Convection Oven Table 15.
Rotisserie/Convection Oven Figure 17.
Rotisserie/Convection Oven Table 16.
Rotisserie/Convection Oven Figure 18.
Rotisserie/Convection Oven Table 17. Blower Mounting Assembly Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART # I0005 I0005 SCR065 SRCA067 SRCA045 WSH045 M0032 NUT055 SRCA031 SCR272 SCR273 SRCA069 QTY 1 1 4 1 1 4 1 4 1 1 1 1 DESCRIPTION .7 SQ FT INSULATION 3.
Rotisserie/Convection Oven Figure 19. Caster Base Assembly Table 18.
Rotisserie/Convection Oven Components PART # B0553 DG0007 F0063 R0029 S0346 C0026 C0248 SB0305B SR1003 SRCA086 WSRCA076 DESCRIPTION BULB, TUFFSKIN 40W 250V GASKET, BULB DOOR SEAL CLAMP, SAFETY 16101-S 1/4 DIA RACK, 19 1/4 X 25 3/4 SWITCH, MICRO 15A 125-480VAC CALROD, 208V 2000W CALROD, 240V 2000W SIDE INSERT ASSY, ELEC NKL SRC RACK, SIDE TRAY SRC INSIDE BLOWER CABINET, SRC SRC INSIDE BOTT PAN WELD 57
Rotisserie/Convection Oven Wiring Diagrams Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit.
Rotisserie/Convection Oven Wiring Diagrams Figure 20.
Rotisserie/Convection Oven Wiring Diagrams Figure 21.
Rotisserie/Convection Oven Wiring Diagrams Figure 22.
Rotisserie/Convection Oven Wiring Diagrams 62
2812 Grandview Dr., Simpsonville, S.C. 29680, USA http://www.bkideas.com Made and printed in the U.S.A LI0132/0407 CS-TM-031.
Rotisserie/Convection Oven REVISION HISTORY REVISION 01 DATE 03/28/13 REVISED BY KW 2 DESCRIPTION Initial Release-Supersedes all previous releases
