REPAIR PARTS CATALOG FOR SUNNEN® HORIZONTAL HONES & ACCESSORIES MODEL: CH100, CH20/CH40, CH455, CH525, & CH850 THIS CATALOG COVERS THE ABOVE MODEL BEGINNING WITH SERIAL NO. 3246. “SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” SUNNEN® PRODUCTS COMPANY 7910 MANCHESTER AVENUE • ST. LOUIS, MO 63143, U.S.A.
Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment.
INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 29 below.
GENERAL INFORMATION The Sunnen® equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment.
SUNNEN® LIMITED PRODUCT WARRANTY Sunnen® Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above).
SAFETY INSTRUCTIONS READ FIRST This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine. Always disconnect power at main enclosure before servicing machine.1 Always wear eye protection when operating this machine. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing this equipment.
CONTENTS PAGE Introduction .......................................................................................................... How To Order ....................................................................................................... How To Use This Parts List ................................................................................. General Information ............................................................................................. ESD Prevention Review ..............
SECTION I - BASIC MACHINE FIGURE 1-A – CH100 HORIZONTAL HONE (1 OF 2) Page 2
SECTION I BASIC MACHINE PARTS LIST COVERING FIGURE “1-A” (1 of 2) ITEM NO.
SECTION I BASIC MACHINE FIGURE 1-A – CH100 HORIZONTAL HONE (2 OF 2) Page 4
SECTION I BASIC MACHINE PARTS LIST COVERING FIGURE “1-A” (2 of 2) ITEM NO.
SECTION I BASIC MACHINE PARTS LIST COVERING FIGURE “1-A” (cont’d) ITEM NO. 25 26 N/S N/S N/S 27 28 N/S N/S N/S 29 N/S N/S 30 31 32 N/S 33 34 N/S N/S N/S 35 35 ORDER BY PART NUMBER CH595A CH560A PHS-653 LBN431 PHW118 CH564A CH216A --CH146A CH150A CH208A PES136A PHS666 PES214A CH185A CH187A --CH194A CH-129 PEF141 PEF135 PEF175 CH-850A CH-850K N/S indicates Not Shown Page 6 QTY. 1 1 2 2 2 1 1 4 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 DESCRIPTION ....Non-Splash Screen includes Support ....
SECTION I BASIC MACHINE FIGURE 1-B – HONE DRIVER PARTS LIST COVERING FIGURE “1-B” ITEM NO. 1 -N/S 2 3 4 5 6 7 8 N/S --- 9 N/S N/S 10 N/S N/S N/S N/S 11 N/S N/S N/S 12 N/S N/S N/S ORDER BY PART NUMBER CH85A CH75A CH88A AN97 AN675A AN640A AN619A CH77A GGN101A CH78A CH79A --CH80A GGN130A GGN111A --LBN346A CH76A ----GGN118C GGN112A --GGN101A CH79A GGN106A --LBN462A AN840 QTY. Ref. Ref. 1 1 1 1 1 1 2 2 2 Ref. 1 1 1 1 1 1 3 1 1 2 2 2 1 1 1 1 DESCRIPTION ....Quick Coupler Assembly ....
SECTION II – HORIZONTAL HONE DRIVER FIGURE 2-A – CH20A/K & CH40A/K HORIZONTAL HONE DRIVER Page 8
SECTION II HORIZONTAL HONE DRIVER PARTS LIST COVERING FIGURE “2-A” ITEM NO. 1 N/S N/S N/S N/S 1 N/S N/S N/S N/S 2 3 -4 5 6 N/S 7 7 8 9 10 11 12 13 14 ORDER BY PART NUMBER CH705A CH714A CH715A CH726A CH760A CH805A CH814A CH815A CH726A CH760A CH85A LBN462A --CH194A CH185A CH187A CH190A PEM385A CH193A CH216A* CH182A CH157A CH560A* CH564A CH568A* CH550A QTY. 1 1 1 2 1 1 1 1 2 1 1 1 Ref. 1 1 1 1 2 2 1 1 1 1 1 1 1 DESCRIPTION ....Drill Assembly (115 V, 60 Hz) ......Armature (For CH705A) ......
SECTION III – CRADLE & OIL CONTROL FIGURE 3-A – CH455 CRADLE & CH525 OIL CONTROL Page 10
SECTION III CRADLE & OIL CONTROL PARTS LIST COVERING FIGURE “3-A” ITEM NO. 1 2 3 4 5 6 7 8 N/S N/S 21 N/S N/S -- 9 10 11 12 13 N/S N/S 14 15 16 N/S N/S 17 18 N/S N/S 19 20 N/S ORDER BY PART NUMBER CH525 CH535A CH514A CH530A PHR-324A POR-105A CH520A CH515A CH541C CH542 PHS630 CK1309C CK1313 PHN125 CH455 CH494A CH497A CH496A CH490A CH501A KN422 --CH502A CH493A CH499A PHS528 --CH636A CH480A PHS-549 KN370 CH475A CH585A --- DESCRIPTION QTY. Ref. 1 8 1 1 2 1 1 1 1 3 1 1 1 Ref.
SECTION IV – SWITCH BOX ASSEMBLY CH850A CH850K FIGURE 4-A – CH850A/K/KA SWITCH BOX ASSEMBLY Page 12
SECTION IV SWITCH BOX ASSEMBLY PARTS LIST COVERING FIGURE “4-A” ITEM NO.
NOTES Page 14
NOTES Page 15
NOTES Page 16
WARNING An Arc Flash Hazard Exists. Follow safe work practices and wear appropriate Personal Protective Equipment. Follow proper lockout/tagout procedures. Failure to comply can result in death or injury. Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment.
FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART INCH FRACTION DECIMAL MILLIMETER INCH FRACTION DECIMAL MILLIMETER INCH FRACTION DECIMAL MILLIMETER .... .003937 0,1000 9/32 .281250 7,1438 21/32 .656250 16,6688 .... .007874 0,2000 19/64 .296875 7,5406 .... .669291 17,0000 .... .011811 0,3000 5/16 .312500 7,9375 43/64 .671875 17,0656 1/64 .015625 0,3969 .... .314961 8,0000 11/16 .687500 17,4625 .... .015748 0,4000 21/64 .328125 8,3344 45/64 .703125 17,8594 .
