Operating Manual BDC 1216 MAN-BDC-1216-EN
Blastrac B.V. Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T +31(0)30 - 601 88 66 F +31(0)30 - 601 83 33 E info@blastrac.nl I www.blastrac.
BDC 1216 Operating Manual Technical Data Contents Chapter 1 1.1 Rating 1.2 Unit specifications 1.3 Operative range and correct usage 1.4 Stand-by power supply 1.
Operating Manual BDC 1216 Technical Data 1.1 Rating Unit / designation: Blastrac Dust collector Machine type: BDC 1216 Manufacturer: Blastrac BV Utrechthaven 12 NL-3433PN Nieuwegein THE NETHERLANDS 1.2 Unit specifications Technical data Dust collector Power consumption Motor power (with 2 turbines) Input current Motor power (with 2 turbines) BDC 1216 1600 W max.
BDC 1216 Operating Manual Technical Data Dimensions: Dust collector BDC 1216 Length Width Height Weight 570 640 1000 34 mm mm mm kg 1.3 Operative range and correct usage The dust collector BDC 1216 is exclusively designed to be used with Blastrac machines. It is only allowed to vacuum dry dust. The manufacturer will not be liable for damage resulting from such incorrect usage. In these cases the user assumes all risks.
Operating Manual BDC 1216 Technical Data 1.4 Stand-by power supply (Generator) If the dust collector BDC 1216 is operated using a generator, this generator must be operated in accordance with the current VDE directives (this applies to the protective earth conductor in particular) in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components. 1.5 Machine type designation BDC 1216 Blastrac Dust Collector (1) single phase (2) motors (16) 1.
BDC 1216 Operating Manual Safety advice Contents Chapter 2 2.1 Warnings and symbols 2.2 Organisational measures 2.3 Personnel selection and qualification 2.4 Safety precautions applicable to normal operation 2.5 Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation 2.6 Safety off position 2.7 Particular dangerous aspects of the equipment 2.
Operating Manual BDC 1216 Safety advice 2.1 Warnings and symbols The following denominations and symbols are used in the Operating Instructions to highlight areas of particular importance: Symbol of operational safety. In these Operating Instructions this symbol will be shown next to all safety precautions that are to be taken in order to ensure prevention to life and injury. Follow these instructions and take special care in these circumstances.
BDC 1216 Operating Manual Safety advice Warning against dangerous voltages. Indications relating to protective devices in electrical appliances. Indications where consultation with manufacturer of the dust collector is required. the Instructions relating to periodical checks. Reference to important instructions contained in the Operating Instructions. 2.
Operating Manual BDC 1216 Safety advice The Operating Instructions must be supplemented by instructions including the duty to supervise and report relating to particular working practices, for example work organisation, work procedures and personnel allocation. Personnel entrusted with working with the dust collector must have read the Operating Instructions before starting work, in particular the Safety Instructions chapter. To read these instructions during work is too late.
BDC 1216 Operating Manual Safety advice To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. The location and the operation of fire extinguishers must be made known on each building site! Take note of the facilities for reporting and fighting fires! 2.3 Personnel selection and qualification Fundamental duties : Work on the dust collector may only be undertaken by reliable personnel. Only trained personnel may be deployed.
Operating Manual BDC 1216 Safety advice Only operate the dust collector when all safety devices and related safety equipment, e.g.
BDC 1216 Operating Manual Safety advice Please follow any special safety instructions in the various chapters on servicing the machine. See chapter 7. Adjustment, servicing and inspection work and time limits specified in these Operating Instructions as well as any information on the replacement of parts and equipment must be undertaken and/or complied with! These activities may only be undertaken by qualified personnel.
Operating Manual BDC 1216 Safety advice 2.6 Safety off position Definition: The dust collector is in a safe condition when it cannot generate any hazard. Putting the equipment in the Safety off position means: Switch off the dust collector. Wait for standstill of all drives. Pull out mains plug. 2.7 Particular dangerous aspects of the equipment Any dust collector, if it is not used according the regulations, may be hazardous for operating, setting-up and service personnel.
BDC 1216 Operating Manual Safety advice The electrical equipment for the plant must be inspected regularly. Please note in particular the specified recurring inspections according VBG 4. Defects such as loose connections or scorched cables must be rectified immediately. Call a skilled electrician or our Customer Services. A second person must be at side in order to unplug or to control the emergency stops if maintenance or repair requires working on live parts.
BDC 1216 Operating Manual General Contents Chapter 3 3.1 Operating Manual 3.2 Care and maintenance 3.3 Scope of supply 3.4 Description 3.5 Control box 3.
Operating Manual BDC 1216 General 3.1 Operating Manual This manual has been written to support the operating personnel on learning the functioning of the dust collector and to guarantee optimum operation and maintenance. Therefore it is important that all persons operating and maintaining the dust collector read this manual carefully and understand it fully. The supplied dust collector has been manufactured for being employed in the user’s country.
BDC 1216 Operating Manual General 3.3 Scope of supply Scope of supply of the dust collector: Dust collector (BDC 1216) Operating Manual 1 x 3.4 Description 1 2/3 4 5 6 Fig. 3.1 1 Manual filter dedusting 4 Filter house 2 On - Off Switch (2x.
Operating Manual BDC 1216 General 3.5 Control ON – OFF Switch There are installed 2 aspirating engines in the dust collector BDC 1216. Each motor can be individually switched on or off. The selector switches has two positions: ON = Motor ON OFF = Motor OFF Power supply The control lamp lights up, when there is power supply. 3.
BDC 1216 Operating Manual General All connection points must be sealed carefully and the dust hose must be fixed with hose clamps! The filter housing must be sealed properly and all sealings must be in good condition! If dust leaves the dust collector instead of clean air, this is a sign that the Filter bag is either damaged or not fixed correctly inside the filter housing. The air streams through the dust collector as follows: The air stream then flows through the approx.
Operating Manual General 6 BDC 1216
BDC 1216 Operating Manual Transport Contents Chapter 4 4.1 General information 4.2 Transport 4.3 Operation 4.
Operating Manual BDC 1216 Transport 4.1 General information Before the dust collector is used for the first time, Blastrac authorised dealers offer a course to familiarise maintenance and operating personnel with all elements of the dust collector. We are not liable for damage caused by incorrect use of the dust collector by personnel not trained by Blastrac. 4.
BDC 1216 Operating Manual Initial operation Contents Chapter 5 5.1 Preparations for initial operation 5.
Operating Manual BDC 1216 Initial operation 5.1 Preparations for initial operation Before switching on make sure that all existing protective housings are mounted and that the dust collector is connected correctly. Handle all plugs, cables, hoses and operating devices with care. Avoid any contact with live wires. Works on the electrical system must only be carried out by qualified specialists. Regular inspection is important in order to avoid downtimes of your dust collector.
BDC 1216 Operating Manual Initial operation þ Connect the Blastrac dust collector and the Blastrac machine with the dust hose. Use hose clamps at the connections. þ Check that the dust bin of the dust collector is empty. þ Put the dust collector near the working place and press down the lever in order to lock up the front wheels. 5.
BDC 1216 Operating Manual Operation Contents Chapter 6 6.1 Operation 6.2 Switching-off the dust collector 6.3 Emptying the dust bin 6.4 Trouble shooting 6.5 Safety shutdown 6.6 Restarting after a fault 6.
Operating Manual BDC 1216 Operation 6.1 Operation Normal start-up and operation of the dust collector BDC 1216 is no different from the procedure described in Chapter 5 “Initial operation”. Make sure that no vehicles, such as forklift trucks and other equipment run over the electric cable and the dust hose. 6.2 Switching-off the dust collector Put the switch in the "OFF" position in order to switch off the aspirating engines. Pull out the mains plug from the socket.
BDC 1216 Operating Manual Operation 1 2 3 Fig. 6.1 Put the switch in the "OFF" position in order to switch off the aspirating engines. Pull up and press down forceful the star grip (Item 1) several times, in order to liberate the filter bag from dust. Wait a few minutes so that the dust falls on the bottom of the dust bin. Pull up the lifting handle (Item 2), so that the dust bin (Item 3) goes down until the wheels touch the surface. 6.
Operating Manual BDC 1216 Operation 6.5 Safety shutdown The dust collector has to be into its “Safety off position” before starting repair works. See Chapter 2 “Safety advice”. 6.6 Restarting after a fault See Chapter 5 “Initial operation“. 6.7 Proceedings-prior and after a stationary period Before a long standstill period Clean the machine and cover it with a plastic foil. Preserve bright parts of the dust collector with Tectyl 506, for example, or a similar preservative.
BDC 1216 Operating Manual Maintenance Contents Chapter 7 7.1 Recommendations 7.2 Maintenance and inspection liste 7.3 Repairing 7.
Operating Manual BDC 1216 Maintenance 7.1 Recommendations Pay attention to Chapter 2 "Safety information" during maintenance and repair works. Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the dust collector. Regular maintenance therefore is imperative. Operational safety and service life of the dust collector depend, among other things, on proper maintenance.
BDC 1216 Operating Manual Maintenance 7.2 Maintenance and inspection liste Operating hours/ time period Inspection points, maintenance instructions 12 h after repairing Check all safety devices working adequate. Check all accessible screw connections for tight seat. Daily and prior to starting work Check the hose connections for tightness and fixed seat. Check the hose to the filter for damages. Make sure that the dust bin of the filter is emptied.
Operating Manual BDC 1216 Maintenance You should also stock all spare or wear parts that cannot be supplied quickly. As a rule, production standstill periods are more expensive than the cost for the corresponding spare part. Screws that have been removed must be replaced with those of the same quality (strength, material) and design. Prior to any repair works on the dust collector and its drives, secure the dust collector against unintentional switching-on. Pull out the mains plug in order to do this.
BDC 1216 Operating Manual Maintenance Notice to Blastrac - Dust collector BDC 1216. Replace the damaged filter bags only by genuine parts. Warranty can only be assigned when genuine Blastrac parts are used.
BDC 1216 Operating Manual Electrical system Contents Chapter 8 8.
Operating Manual Electrical system 8.
BDC 1216 Operating Manual Fault diagnosis Contents Chapter 9 9.
Operating Manual BDC 1216 Fault diagnosis 9.1 Fault diagnosis - Dust collector Prior to any repair works on the equipment or its drives the equipment must be secured against unintentional switchingon. Put the machine to its Safety off position. Fault Possible cause Any power supply The dust collector does not start. Remedy Check if by the outlet box carries current. Check the socket and the cable of the dust collector for damages. Have the unit checked by an electrician. The r.p.m.
BDC 1216 Operating Manual Spare Parts Contents Chapter 10 10.
Operating Manual BDC 1216 Spare Parts Frame Fig. 1 Item 1 2 3 4 5 6 1-4 2 Part-No. CF836362 CF840395 CFBROB20ZB CFBDAB08ZB CF838008 CF840889 CF836513 Qty. Description 1 2 2 2 2 2 1 Car Wheel Washer Nut Circlip Wheel Compl.
BDC 1216 Operating Manual Spare Parts Container unit Fig.
Operating Manual BDC 1216 Spare Parts Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 4 Part-No. CF831690 CF836028 CF818010 CFBVTBCE0825ZB CFBRO0832ZB CFBDC08ZB CFBRO0824ZB CF830332 CFBVTBCE1035ZB CFBOR1030ZB CF814619 CF814618 CFN1407204510 CFBVTEZ0612ZB CF817007 CF818967 CFBVRFTBC0423ZB CFN1470745010 CFN1403304000 CF831693 CF830338 Qty.
BDC 1216 Operating Manual Spare Parts Filter unit Fig.
Operating Manual BDC 1216 Spare Parts Item 1 2 3 4 5 6 7 1-7 6 Part-No. CFA8170069 CF833093 CF840027 CF817767 CF815003 CF817026 CF818079 CF833331 Qty.
BDC 1216 Operating Manual Spare Parts Suction unit Fig.
Operating Manual BDC 1216 Spare Parts Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1-41 8 Part-No. Qty.
BDC 1216 Operating Manual Spare Parts Kit absolute filter Fig.5 Item 1 2 3 4 5 6 1-6 Part-No. CFBRO18ZB CF814621 CF817455 CF838054 CF815168 CF814052 CF560357 Qty.
