User manual for the minibike Blata Ultima EN ver. 02-2009/12/11 www.BLATA.
SAFETY WARNING Pay extra attention when performing maintenance and service of the machine and maintain the safety warning and instructions stated below! Before putting the minibike into operation, familiarize yourself carefully with instructions about its proper use and maintain them in the interest of your safety and also the safety of others.
PACKAGE CONTENT The complete delivery of the minibike Blata Ultima is composed of: - Transport packing - carton box - Minibike - User manual - Stand - Document of payment - The packing can optionally contain further additional or spare parts which were ordered together with the minibike - - During unpacking it is necessary to follow the instructions stated in the chapter Preparation of the minibike for operation. Immediately report to the transport company any visible damage to the delivery.
CONTENT Introduction Technical data Preparation of the minibike for operation Safety warning Before starting Important warning Starting Riding Regular maintenance Maintenance and adjustment of the chain Adjustment of engine bottom bracket Bleeding the hydraulic brakes Replacement of the brake pads of the hydraulic brakes Adjustment of the mechanical brakes Replacement of the front brake pads of the mechanical brakes Replacement of the rear brake pads of the mechanical brakes Removal and mounting of the fron
TECHNICAL DATA engine (Blata 2T) RM9 RM14 R40 W40 W50 air air air water water displacement (cm3) 39,8 39,8 39,8 39,8 49,7 power (kW) 3,3 5,9 7,5 10,7 12 torque (Nm) 3,5 4,8 7,2 8,6 10,7 DELL´ORTO PHVA 14 DELL´ORTO PHVA 14 DELL´ORTO PHVA 14 DELL´ORTO PHVB 19 DELL´ORTO PHVB 19 ignition contactless contactless contactless contactless contactless starting manual manual manual manual manual automatic centrifugal automatic centrifugal automatic centrifugal automati
PREPARATION OF THE MINIBIKE FOR OPERATION The Minibike is delivered packaged in a carton box with folded handlebars and brake levers. After unpacking, set the handlebars to the functioning position which suits you best. When turning all the way the brake levers must not come into contact with the fairing. After setting it up tighten the screws of the handle bar clamps (1), the brake lever screws (2) and the throttle handle screws (3) see fig. 1.
REGULAR MAINTENANCE Regular performing of maintenance is one of the best methods of contributing to the prolonging of the service life of the machine, ride safety and the lowering of expenses. A - Before each ride: - Inspect the cables / hoses and the effectiveness of the breaks. - Inspect the lubrication and the adjustment of the chain drive. The chain should have a slack of 5 mm. - Always clean the minibike and maintain it in a clean state after every use. Do not use aggressive cleaning products.
BLEEDING THE HYDRAULIC BRAKES important warning: - The brakes are one of the most important components of your minibike. We recommend to leave the maintenance and the adjustment of the hydraulic brakes up to a qualified mechanic. - Follow the safety warning. - Use only the brake fluid DOT4. - When working with the brake fluid make sure to prevent it coming into contact with other parts of the brakes and other parts of the minibike. Primarily protect the brake pads and the brake discs.
REPLACEMENT OF THE BRAKE PADS OF THE HYDRAULIC BRAKES Loosen the lock ring of the bolt of the brake pads. Unscrew the bolt of the brake pads. Remove the worn pads from the caliper together with the metal spring of the brake pads. Place the metal spring between the pair of new pads and place the set into the caliper. The tongues on the brake pads must fit into the shape in the brake caliper.
REMOVAL AND MOUNTING OF THE FRONT WHEEL Unscrew the nut of the front wheel axle and slide the axle out. Remove the wheel carefully from the fork in the downward and forward direction. During assembly it is necessary to pay attention to the correct placement of the spacers between the wheel and the end piece of the front fork. The length of the spacer is different for the right and the left side. fig. 12 front wheel left spacer REMOVAL AND MOUNTING OF THE REAR WHEEL Loosen the nut of the rear wheel axle.
CHANGE OF THE GEOMETRY OF THE CHASSIS The BLATA SET-UP SYSTEM includes three areas of the minibike, in which it is possible to significantly change the geometry of the chassis. This is the change of the steering angle using exchangable steering plates, the change of the seat height using adjustable rear fork supports and the change of the foot rests’ position.
The adjustment is performed by the replacement of the spacer rollers of various lengths on the disassembled supports of the rear fork. We follow the following procedure during the replacement. Remove both the supports of the rear fork from the minibike. Totally unscrew the securing bolts from the supports. Replace the spacer rollers with others (just by sliding on). Always use the same length rollers (marked by groups) on both of the supports.
REPLACEMENT OF THE CENTRIFUGAL CLUTCH LEVERS Loosen the chain, remove the bearing housing and take the chain off the pinion. Unscrew the 3 bolts holding the clutch housing together with the clutch basket and remove the clutch housing. Loosen the nut of the catch driver by placing a pipe between the engine block and the catch driver and then loosen the nut. Use the puller puller MP-1 (159.019.00) to remove the clutch set from the motor fig. 22.
MAINTENANCE OF THE COOLING SYSTEM 1. Filling up with fluid: Remove the top cowling. Place the minibike so that the front wheel is 30 cm higher than the rear wheel, see fig. 24. Remove the cap from the leveling reservoir and loosen the bleeding bolt M5 by 6 turns, which is located in the upper left part of the radiator.Slowly pour the cooling liquid into the leveling reservoir. The cooling fluid volume in the system is 0.5 l. Close the reservoir and the bleeding bolts.
COMPOSITE MATERIALS The company Blata is the first among minibike manufacturers to bring modern composite materials. The Minibike Ultima uses carbon not only as a fashion supplement, but as a fully functional material, which exceeds the characteristics of classic metal materials. Composite materials bring not only an uncompromising lowering of weight, but also radical rigidity and excellent damping characteristics.
PUTTING OUT OF OPERATION During a longer putting out of operation it is recommended to drain all the fuel from the tank and the carburetor. Fill up the tires to operational pressure and place the minibike on to the stand. Furthermore, during a longer putting out of operation, unscrew the spark plug and drip several drops of engine oil into the cylinder. Then pull the starting cord several times, to form an oil film over the entire cylinder.
HYDRAULIC BRAKES fig. 26 fig. 28 HYDRAULIC BRAKE LEVER 342.220.00 - Brake lever left (hydraulic brake) 342.221.00 - Brake lever right (hydraulic brake) front brake 342.222.00 - Brake lever universal 342.225.00 – Brake piston set 342.225.00 rear brake 342.227.00 - Set of O-ring seals: 971.044.00 - O-ring 2x1 (2 pc) 971.049.00 - O-ring 4x1 (1 pc) 971.052.01 - O-ring 6x1 (4 pc) 971.054.01 - O-ring 8x1 (1 pc) 342.222.00 fig. 29 fig. 27 HOSE 262.103.00 - Rear hydraulic brake hose L=900 262.203.
fig. 30 MECHANICAL FRONT BRAKE fig. 32 MECHANICAL BRAKES HOLDER Front mechanical brake holder - 262.112.00 Rear mechanical brake holder - 262.216.00 fig. 31 29 MECHANICAL REAR BRAKE fig.
fig. 34 ENGINE R40, RM9, RM14 260.300.00 - Engine R40 set 260.400.00 - Engine RM9 260.500.
ENGINE W40 fig. 35 260.200.
ENGINE W50 fig. 36 260.001.
ROTOR fig. 37 fig. 39 CLUTCH CASE COMPLETE 330.018.20 - KIT 330.018.01 - SERIE 338.002.00 330.085.60 - KIT 330.085.50 - SERIE 914.008.01 - KIT 914.001.01 - SERIE 330.085.20 - KIT 330.028.00 - SERIE 960.012.00 330.029.00 950.009.00 960.009.01 330.024.40 - KIT 330.024.00 - SERIE fig. 38 STARTER CASE COMPLETE 260.085.00 330.028.20 - KIT 330.028.01 - SERIE 950.008.00 CLUTCH - COMPLETE fig. 40 330.032.20 - KIT 330.032.00 - SERIE 330.140.00 - KIT 330.141.00 - KIT 914.023.01 - KIT 950.025.
DIAPHRAGM COMPLETE fig. 41 HEAD BLAST - WATER COOLING fig. 43 330.073.42 - W40 260.080.00 - W50 330.058.01 310.040.00 330.051.00 fig. 42 EXHAUST R40 (RM9, RM14) 330.071.22 - W40 260.081.00 - W50 330.120.00 HEAD BLAST - AIR COOLING obr. 44 150.073.30 260.350.
FRONT FORK fig. 45 fig. 46 FRONT WHEEL 263.050.00 - Disk front lightweight 263.053.00 - Disk front standard 335.033.02 335.033.02 fig. 47 REAR WHEEL Chains 517.001.24 - MINI 517.001.46 - MIDI 263.051.00 - Disk rear lightweight 263.052.
43 foot rest right complete - 261.620.00 - 261.613.00 - 261.621.00 - 916.006.01 (2x) - 912.051.01 foot rest left complete - 261.610.00 - 261.613.00 - 261.612.00 - 916.006.01 (2x) - 912.051.01 261.570.00 - Seddle support, aluminium pair 261.571.00 - Seddle support, carbon pair 261.572.00 - Rear fork support mini alumium pair 261.573.00 - Rear fork support mini carbon pair 261.574.00 - Rear fork support midi alumium pair 261.575.00 - Rear fork support midi carbon pair fig. 48 FRAME fig. 49 fig.
EXHAUST - COMPLETE W40 fig. 51 EXHAUST SILENCER fig. 53 260.701.01 Exhaust W40 set - standard 260.701.02 Exhaust W40 set - carbon cap 260.701.03 Exhaust W40 set - carbon body 4 2 3 1 ord. no. reg. no. name amount 1 260.151.00 exhaust elbow 2TW50W40 1 2 260.260.00 exhaust middle part 2TW40 1 3 340.105.00 exhaust spring 4 4 260.600.xx exhaust silencer 1 260.701.01 260.600.00 exhaust silencer 260.701.02 260.600.10 exhaust silencer carbon cap 260.701.03 260.600.
fig.
COWLING TABLE reg. number 264.050.0B 264.050.0L 264.050.0O 264.050.0R 264.050.0W 264.051.0B 264.051.0O 264.051.0R 264.051.0W 264.060.0C 264.061.0C 264.040.
Signature of the technical inspection: .......................................................................... This manual serves also as a CERTIFICATE OF WARRANTY. When taking over the product please make sure that the correct serial number and date of sale are stated in this certificate of warranty. It is necessary to present this properly filled out certificate of warranty in the case of a claim.
news, list of dealers, current lists of spare parts, additional equipment offers, reports from races and other important information can be found at: www.BLATA.cz BLATA s.r.o. contact to dealer Pražská 9 678 01 Blansko Czech Republic tel.: +420 516 522 111 fax: +420 516 522 100 e-mail: recepce@blata.com The electronic version of this brochure can be found at www.blata.cz.
