Operating instructions

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DATE PRINTED: 2/8/05 Revision Date: 04/15/04 OM-2205 Page 1

Blaze King

QUALITY HEARTH PRODUCTS

INSTALLATION AND OPERATING INSTRUCTIONS

MODEL 2205 DIRECT VENT INSERT FIREPLACE

INSTALLER:

NSTALLER: NSTALLER:

NSTALLER: PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER

PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER

PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER

CUSTOMER: PLEASE KEEP INSTRUCTIONS FOR FUTURE REFERENCE

CUSTOMER: PLEASE KEEP INSTRUCTIONS FOR FUTURE REFERENCECUSTOMER: PLEASE KEEP INSTRUCTIONS FOR FUTURE REFERENCE

CUSTOMER: PLEASE KEEP INSTRUCTIONS FOR FUTURE REFERENCE

FOR YOUR SAFETY

DO NOT store or use gasoline or any other

flammable vapors or liquids in the vicinity of this or

any other appliance.

IF YOU SMELL GAS:

- Do not try to light any appliance.

- Open windows.

- Do not touch electrical switches.

- Do not use any phone in your building.

- Extinguish any open flame.

- Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier’s

instructions.

- If you cannot reach the gas supplier, call the

fire department.

PLEASE READ INSTRUCTIONS CAREFULLY BEFORE

INSTALLING AND OPERATING THE APPLIANCE

WARNING: If the information in these instructions are not

followed exactly a fire or explosion may result causing

property damage, personal injury or loss of life.

Installation and service must be performed by a qualified

installer, service agency or the gas supplier.

CERTIFIED FOR CANADA AND USA

APPROVAL CERTIFICATION BY:

Warnock Hersey part of the:

Intertek Testing Services

MANUFACTURED IN USA BY:

Blaze King Industries

146A Street

Walla Walla, WA.

99362

Ph# 1-509-522-2730

MANUFACTURED IN CANADA BY:

Valley Comfort Systems Inc.

1290 Commercial Way

Penticton, BC

V2A 3H5

Ph# 1-250-493-7444

Dealer:

Installer:

Phone:

Installation Date:

Serial Number:

MANUFACTURED HOME REQUIREMENTS:

This appliance may be installed in an aftermarket

permanently located, manufactured (mobile) home, where

not prohibited by local codes.

This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is not

convertible for use with other gases, unless a certified kit

is used.

Summary of content (31 pages)

PAGE 1
Blaze King QUALITY HEARTH PRODUCTS INSTALLATION AND OPERATING INSTRUCTIONS MODEL 2205 DIRECT VENT INSERT FIREPLACE Dealer: Installer: Phone: Installation Date: Serial Number: INSTALLER: PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER CUSTOMER: PLEASE KEEP INSTRUCTIONS FOR FUTURE REFERENCE FOR YOUR SAFETY DO NOT store or use gasoline or any other flammable vapors or liquids in the vicinity of this or any other appliance.
PAGE 2
CONTENTS Page Introduction 3 Copy of certification label 4 Specifications 5 Appliance Description and Dimensions 6 Safety Notice 7 Planning Your Installation 8 Installation Instructions 9 - 14 Flush Mount Assembly Instructions 15 - 16 Door Installation & Removal 17 Log Installation 17 Wiring Diagrams 18 Operating Instructions 19 - 20 Important Information - Mineral Deposits 21 Maintenance 22 -23 Replacement Parts 24 APPENDIX ‘A’ (HIGH ALTITUDE) 25 APPENDIX ‘B’ (CONVERSION KI
PAGE 3
INTRODUCTION Thank you for purchasing the Blaze King Fireplace and welcome to the Blaze King family of products.It is our goal to satisfy every Blaze King customer. This owner’s manual explains the steps required to safely assemble, install, operate, and maintain your new appliance. The model 2205 is one of the most advanced gas fireplaces on the market. It is designed using the latest technology and manufactured to the highest quality. Some of the many features are: ♦ Compact and easy to install.
PAGE 4
COPY OF CERTIFICATION LABEL Note: A copy of the certification label is provided here for your review. Due to constant up-grades it is possible that the information shown here may not coincide with the label as attached to the unit. In the event of a discrepancy between the labels, the label on the unit is considered as the correct one. Listed Gas-Fired Vented Room Heater BLAZE KING Project# 3038397 2205 WH - Certified for U.S.
PAGE 5
SPECIFICATIONS MODEL 2205 Natural Gas (NG) Propane (LP) 1.3 - 3.5 in. w.c. (0.32 - 0.9 kPa) 2.7 - 11.0 in. w.c. (0.67- 2.75 kPa) Min. Supply Pressure for Purpose of Input Adjustment 5.0 in. w.c. (1.2 kPa) 12.0 in. w.c. (3.0 kPa) Max. Supply Pressure for Purpose of Input Adjustment 7.0 in. w.c. (1.8 kPa) 14.0 in. w.c. (3.5 kPa) 36# DMS 53# DMS 32,000 BTU/hr 32,000 BTU/hr 0 - 4,500 ft. (0 - 1372 m) 0 - 4,500 ft. (0 - 1372 m) Primary Air Opening 1/4 in (Minimum). 1/4 in (Minimum).
PAGE 6
APPLIANCE DESCRIPTION & DIMENSIONS APPLIANCE DIMENSIONS OM-2205 Page 6 DATE PRINTED: 2/8/05 Revision Date: 04/15/04
PAGE 7
SAFETY NOTICE IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE, OR EXPLOSION MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA. PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH. ♦ NEVER vent the appliance into other rooms or buildings.
PAGE 8
PLANNING YOUR INSTALLATION MANUFACTURED / MOBILE HOME REQUIREMNTS This appliance when installed must be electrically grounded in accordance with local codes or, in the absence of local codes the National Electrical code ANSI/NFPA 70 in the U.S.A or the current CAN/CGA B149 Installation Code and the current Canadian Electrical code CSA C22.1 in Canada. ♦ Ensure as in any installation, that structural members are not cut or weakened during installation .
PAGE 9
CLEARANCES TO COMBUSTIBLES OM-2205 Page 9 DATE PRINTED: 2/8/05 Revision Date: 04/15/04
PAGE 10
INSTALLATION VENTING Please follow the venting instructions as strictly as possible to obtain the best performance from the appliance. THESE ARE THE ONLY VENTING COMPONENTS APPROVED FOR USE WITH THE MODEL 2205.
PAGE 11
INSTALLATION (DIRECT VENT) This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. VENTING CHART The model 2205 is only certified for vertical terminations. “WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury”.
PAGE 12
INSTALLATION (GAS SUPPLY) ONLY PERSONS LICENSED TO WORK WITH GAS PIPING MAY MAKE THE NECESSARY GAS CONNECTION TO THIS APPLIANCE. YOU ARE NOW READY TO HOOK UP THE GAS SUPPLY. BE SURE GAS PLUMBING INSTRUCTIONS AND ALL PROVINCIAL AND LOCAL CODES ARE CAREFULLY FOLLOWED. USE APPROVED FLEXIBLE GAS CONNECTIONS OR RIGID PIPING, DEPENDING ON PROVINCIAL AND LOCAL CODES, TO ATTACH BURNER TO GAS SUPPLY. BE SURE TO USE PROPER SIZE GAS SUPPLY LINE.
PAGE 13
INSTALLATION PIPING DETAIL ♦ ♦ ♦ ♦ Gas Connection: The gas connection supplied is a 1/2” flare connection. The supply pipe can be either rigid or listed flexible connection and/or copper tubing if allowed by state, provincial and local codes. In the USA follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1. In Canada consult local authorities and the CAN/CGA B149 installation codes.
PAGE 14
INSTALLATION AERATION ADJUSTMENT OPTIONAL THERMOSTAT IMPORTANT: Aeration adjustment is critical to the correct functioning of the appliance. Carbon build up, flame lift or any malfunction due to the aeration not being correctly adjusted during installation is NOT covered under the warranty WARNING: The gas valve of this appliance operates on a millivolt system and is not intended to be connected to main power. FACTORY SETTING Natural Gas 1/4” (6.35 mm) Open LP GAS 1/4” (6.
PAGE 15
SHROUD KIT & GRILL ROD KIT INSTALLTION ONLY USE TRIM KIT (PART# Z2223) SUPPLIED BY THE MANUFACTURER REMOVE ALL PROTECTIVE COATING FROM GOLD PLATED SURFACE AFTER SHROUD INSTALLATION IS COMPLETE, BUT PRIOR TO FIRING THE STOVE! UPPER AND LOWER AIR INTAKE OPENING MUST NOT BE COVERED OR BLOCKED Once all the venting and gas is completed install the shroud. Step 1 Step 2 After the unit has been installed it is time to install the shroud & grill rod kits.
PAGE 16
SHROUD KIT & GRILL ROD KIT INSTALLTION OM-2205 Page 16 DATE PRINTED: 2/8/05 Revision Date: 04/15/04
PAGE 17
Door installation & removal / log installation TO OPEN DOOR CAUTION: Do not abuse the appliance’s glass by striking, slamming or similar action. Do not use the appliance with the door removed, glass panel cracked or broken. Only use approved 5mm ceramic glass for use with this heater. Do not use substitute materials. Replacement of the panel should only be carried out by a licensed qualified service person. Door Installation To install door slide bottom door lip into bottom door retainer bracket.
PAGE 18
WIRING DIAGRAMS THIS MOBILE/MANUFACTURED HOME APPROVED APPLIANCE MUST BE GROUNDED TO THE STEEL CHASSIS OF THE HOME WITH A 8 GAUGE COPPER WIRE USING A SERRATED OR STAR WASHER TO PENETRATE PAINT OR PROTECTIVE COATING TO INSURE GROUNDING. Observe good wiring practice: Label all wires prior to disconnection when servicing controls. Wiring errors can cause damage to the unit and may cause dangerous operation. Verify proper operation after servicing.
PAGE 19
OPERATING INSTRUCTIONS—PRE-START UP CHECK LIST FOR YOUR SAFETY READ - BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY AND/OR PERSONAL INJURY DO NOT: Use tools to operate controls, only use your hand to push in and turn the controls. DO NOT: Try to repair the appliance. Call a qualified service technician. DO NOT: Use this appliance if any part has been under water.
PAGE 20
OPERATING INSTRUCTIONS CONVECTION FAN OPERATION TEMPORARY SHUT-DOWN To turn off the main burner only, set the thermostat to the lowest setting or turn switch to OFF. Press and turn the knob clockwise to PILOT position. COMPLETE SHUT-DOWN Press and turn the knob clockwise to the OFF position. The convection fan speed control is located adjacent to the gas controls. Turning the control knob all the way anticlockwise will turn off the convection fan. Adjust the blower speed to the desired speed.
PAGE 21
IMPORTANT - WHITE MINERAL DEPOSITS One of the byproducts of the combustion process in a gas appliance, is a mineral which can show up as a white film on the ceramic glass of the viewing door. The composition of the deposit varies widely from various locations and also from time to time in the same location. You may have the problem for a time and then not see it for many months when it will reappear in your area. It seems this is associated with the varying sulfur content of the gas.
PAGE 22
MAINTENANCE CAUTION: NEVER CLEAN THE APPLIANCE WHEN IT IS HOT. ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE. DO NOT USE ANY SUBSTITUTE MATERIALS. FREQUENCY OF SERVICE ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ Regularly: Clean and remove any lint accumulations or debris from the grills and in any combustion and convection air passage ways.
PAGE 23
MAINTENANCE DO NOT OPERATE APPLIANCE WITH THE GLASS DOOR REMOVED, OPEN, CRACKED, OR BROKEN. REPLACEMENT OF GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON AS AUTHORIZED BY BLAZE KING. DO NOT ATTEMPT TO REMOVE DOOR OR REPLACE GLASS • • • • • • USE ONLY THE GLASS DOOR CERTIFIED WITH THIS APPLIANCE Maintenance should be performed by a Qualified Service Technician. Do not use substitute materials. Do not abuse the glass door, such as striking it or slamming it shut.
PAGE 24
2205 - REPLACEMENT PARTS LIST PART NAME: PART # Back Log Front Log Fiber Embers Gas Valve (Robert Shaw) Nat.
PAGE 25
APPENDIX ‘A’ (HIGH ALTITUDE CHART) Equivalent Orifice Sizes at High Altitudes per the current edition of ANSI Z223.1 (Includes 4% input reduction for each 1,000 feet).
PAGE 26
APPENDIX ‘B’ (CONVERSION KITS) “ This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authorities having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of the kit.
PAGE 27
BLAZE KING WARRANTY Gas stoves manufactured by Blaze King Industries and/or Valley Comfort Systems Inc. are covered by a limited lifetime warranty against manufacturers defects in material and workmanship. Details of this comprehensive warranty program are outlined below. In addition to the terms outlined for the limited lifetime warranty, our products carry a 5 year warranty which covers mechanical and electrical components including labor costs outlined below.
PAGE 28
BLAZE KING LIMITED LIFETIME WARRANTY Blaze Kings Responsibilities: If the purchaser has complied with all the terms and conditions of this warranty and if the purchaser has notified Blaze King of the defect prior to the expiration of any warranted items, the following procedure will occur. Blaze King will inspect the product to determine that there is indeed a defect and that the defect is covered by warranty. Blaze King will either repair or replace the product at its' discretion.
PAGE 29
APPENDIX ‘D’ (TROUBLE SHOOTING) Please check to make sure the instructions are followed exactly before attempting trouble shooting of the appliance. WARNING: Trouble shooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
PAGE 30
APPENDIX ‘D’ (TROUBLE SHOOTING) PROBLEM Frequent pilot outage problems. POSSIBLE CAUSE Pilot adjusted too low. Switch wires may be grounding out. Thermocouple worn. Adverse wind conditions. CORRECTIVE ACTION ⇒ ⇒ ⇒ ⇒ Adjust pilot and clean if required. Check switch wires. Check thermocouple millivolts (see above). Check termination location is not subject to adverse enviromental conditions. The main burner Pilot flame lifting of shuts off when the thermopile. appliance is warm.
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NOTES OM-2205 Page 31 DATE PRINTED: 2/8/05 Revision Date: 04/15/04