USE & CARE GUIDE GAS GRILLS BLZ-3(NG/LP), BLZ-4(NG/LP), BLZ-5(NG/LP) DANGER - IF YOU SMELL GAS: WARNING I) Shut off the gas supply to the appliance at its source. I) Do not store or use gasoline or other flammable 2) Extinguish any open flames. liquids or vapor in the vicinity of this or any other 3) Open grill hood to release any accumulation of gas appliance vapor.
Table of Contents I. BBQ Specifications 4-6 II. General Safety and Installation Warnings 7-11 i. Location of Appliance 11-13 III. Electrical Safety and Installation Warnings 13 IV. Gas Safety and Installation Warnings 14-16 V. i. Checking for Gas Leaks 16-17 ii. Unpacking Unit 18 Gas Connections 19 i. Natural Gas Requirements 19 ii. Liquid Propane Gas and Tank Requirements 19 iii. Transporting and Storing LP Gas 20-21 VI. Installing the Appliance in a BBQ Island 22 i.
VIII. Cleaning your Appliance 31-32 IX. Optional Infrared Sear Burner 33 X. i. How to Replace Conventional Burner with Infrared Sear Burner 33 ii. Preheating the Infrared Burner 33 iii. Infrared Burner Cleaning 33 Fuel Conversion 34 i. Gas Regulator 34-35 ii. Main Burner 36 iii. Rear Burner 36 XI. Warranty Registration 37 XII. Grill Parts 38 XIII. Product Serial Number 39 XIV.
THIS MANUAL APPLIES TO THE FOLLOWING BLAZE GRILLS: Model: BLZ-3LP / BLZ-3NG 3 BURNER Model: BLZ-4LP / BLZ-4NG 4 BURNER Cutout Dimensions 23 1/4”W x 21 1/4”D x 8 1/2”H* *These dimensions create the required air gap underneath this appliance. This air gap serves multiple purposes, such as preventing a build-up of heat in the island cavity and helping provide proper airflow for combustions and/or cabinetry.
Model: BLZ-5LP / BLZ-5NG 5 BURNER Cutout Dimensions BTU Output Infrared Back Burner Total BTU Primary Ignition Secondary Ignition Cooking Grid Dimensions Total Cooking Area Flame Tamer Zone Cooking Rotisserie Kit (Motor & Forks) Burner Gas Type 38 3/8”W x 21 1/4"D x 8 1/2”H* *These dimensions create the required air gap underneath this appliance.
BBQ SPECIFICATIONS NOTE: ALWAYS have equipment measured by Contractor before beginning any project. *These dimensions create the required air gap underneath this appliance. This air gap serves multiple purposes, such as preventing a build-up of heat in the island cavity and helping provide proper airflow for combustions and/or cabinetry.
IMPORTANT SAFETY INFORMATION Please read this manual carefully and before using your BLAZE GRILL to ensure proper operation, installation, servicing and to reduce the risk of fire, burn hazard and or other injury. This manual should be retained for your information NOTE: Improper installation and service or maintenance may cause property damage, injury or death. Do not operate this appliance without having read this manual.
When using your Blaze appliance, please read and follow these basic precautions: To reduce the risk of fire, electric shock, or injury, read and follow these basic precautions before installing/operating your appliance. APPLIANCE INSTALLATION This gas appliance must be installed in accordance with all local codes. If installation is planned in an area with no local codes, the gas appliance must be installed in accord with the National Fuel Gas Code ANSI Z223.
Have an ABC Fire Extinguisher accessible at all times. Never attempt to extinguish a grease fire with water or other liquids. IMPORTANT: Consult the AHJ (Authority Having Jurisdiction) or local contractor of any uncertainty. This unit is for outdoor use only! Do not operate in a building, garage or any other enclosed areas. This could result in carbon monoxide buildup which could result in injury or death. Grills are not designed or intended for installation near a window or vent that goes into the house.
FOR YOUR SAFETY NOTE: Check with City and Fire department for Local Building Codes. A Permit may be required for outdoor kitchen construction. Do not attempt to heat unopened containers on the grill as pressure may build up and cause the container to explode. Never use charcoal or any other solid fuel in the grill. Never cook without the drip pan in place. Never operate this grill while under the influence of alcohol or drugs.
To prevent injuries, do not use accessories that are not recommended by the manufacturer. Before cleaning the appliance, disconnect the rotisserie and "trip" the circuit breaker. Never use the appliance in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind break will be required. Winds blowing into or across the back hood gap, can cause poor performance and / or cause the control panel and knobs to get dangerously hot.
jurisdiction. Clearance from Combustibles: Ensure your appliance remains at a distance of at least 14” from sides & 16” from back from any combustible material such as wood, gyprock, paper and plants. Do not store combustible materials, gasoline or flammable liquids or vapors around the appliance. The outdoor kitchen structure itself should be constructed completely out of non-combustible materials.
Electrical Safety and Installation Warnings Extension cords may be used if care is exercised in their use. If an extension cord is used: The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance. The cord should be arranged so that it will not touch hot surfaces, sharp edges or drape over the countertop or tabletop (where it can be pulled or tripped over unintentionally).
Gas Safety and Installation Warnings • All gas connections should be made by a Professional qualified technician and in accordance with local codes and ordinances. The installation must conform with local codes or, in the absence of local codes, with either the national Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code.
The self-contained LP system appliance is design certified to be used with a standard 20 lb., 12 1/4" diameter; 18" high cylinder with right handed connection threads and this is the maximum size LP tank to be used. The cylinder must be marked in accordance with the latest U.S. Department of Transportation specifications for LP gas cylinders. (DOT.
WARNING: DO NOT USE OPEN FLAME TO CHECK FOR LEAKS. USE OF AN OPEN FLAME COULD RESULT IN A FIRE, EXPLOSION AND BODILY HARM. DO NOT SMOKE WHILE PERFORMING THE LEAK TEST. Any open flame will ignite the gas. To prevent fire or explosion hazard, Perform leak test outdoors only. Check to ensure that flexible hoses do not have any cuts and wear that may affect the safety before each use. Only the factory supplied hose and regulator must be used.
Call an authorized gas appliance service technician or an LP gas dealer. Do not use the appliance until the leak is corrected. The below diagram is intended to show what a leaking connection would look like. These two locations are not the only points to check nor the only potential areas for a gas leak to be present. Leak Testing All gas piping and connections must be tested for leaks after installation or service along with before each use.
UNPACKING UNIT: Product Inspection: A final inspection of your product occurs at the factory to ensure a quality product is packaged. Please re-check for possible shipping damage immediately after unpacking your grill. If the appliance is found to have some damage, contact your dealer immediately as often the shipping carrier will have a timeframe to report damage. Please also save the packaging material the product came with as that is at times inspected by the shipping carrier.
Gas Connections Natural Gas Requirements Connect a suitable natural gas flex connector to the grill regulator located on the rear right corner of the appliance. It is recommended to use a flex connector with a minimum of a ½” diameter or larger. Sealing all non-flared fittings with thread sealant or Teflon tape. Ensure the flex connector is protected from sharp edges, heat, aggressive surfaces, and kinking.
Filling and Refilling LP Gas Cylinders: Turn control knobs and cylinder valve to the OFF position. Unscrew valve. Remove cylinder and have it filled at your local qualified propane dealer. Once filled, carefully connect the valve and make sure it is secure and not leaking. With the control knobs in the OFF position, turn on the cylinder valve. If you smell gas or hear a hiss of gas escaping from the tank, get away from the tank and do not attempt to correct the problem yourself.
1. Turn the “Hand Wheel” on cylinder clockwise until it stops to ensure the Cylinder Valve is fully closed. 2. Turn all of the burner knobs to the OFF position. 3. Connect the 3/8” Flare end of the hose to the 3/8” Flare end of the brass coupling on the unit using a 3/4” open wrench. Do not apply pipe sealant. (These are flared fittings).
Installing the Appliance in a BBQ Island NOTE: Check with City and Fire department for Local Building Codes. A Permit may be required for outdoor kitchen construction. You will need a second person to help you avoid damaging the appliance or your appliance island. Ensure all clearances to combustibles are maintained. See page 26 The island must be made out of non-combustible material. In the event it is combustible, the use of an insulation jacket is REQUIRED.
Outdoor Kitchen Ventilation WARNING Failure to adequately vent your outdoor kitchen cavity could result in an explosion or fire. When building a gas appliance into an outdoor kitchen, it is necessary to provide adequate ventilation for the island cavity underneath. This is necessary for not only proper combustion, but also to prevent a buildup of gas.
BUILDING BBQ SPECIFICATIONS ALL GAS CONNECTION POINTS SHOULD BE TESTED FOR LEAKS AFTER INSTALLATION PRIOR TO FIRST USE OF THE GAS APPLIANCE(S). Before installing an appliance in any island cut out, make sure that the opening is not bigger than the outside frame of the appliance unit. The appliance should rest on the lip of the frame. Pay careful attention to the location of the gas line.
If the main burner cotter pins are removed before installing, the main burners must be double checked for the correct placement in the grill before operation. When finished ensure that the burners are aligned with the valve orifice and seated in the bracket slot. This is accomplished by first placing the burner tube shutter hole securely over the valve orifice and ensuring the male post on the rear of the burner rests in the corresponding slot in the grill chassis.
*Ensure your island cavity is adequately vented. Number of vents shown in diagram is for informational purposes only. Consult your local licensed professional for adequate requirements. *Ensure your outdoor kitchen is constructed out of non-combustible materials. *If your outdoor kitchen is constructed of combustible materials, an insulated jacket is REQUIRED.
Additional Hood Clearance Installation Diagram (5 Gallon LP tank shown) Installation Method for Low Pressure Gas Source- (Natural Gas Regulator Shown) Blaze Outdoor Products Instructional Book Page | 27
FIRST-TIME OPERATION Caution: Never operate the appliance unattended. The surface is extremely hot and someone can touch the hot surface and get seriously burned. All gas appliances should be attended at all times. Prior to using your appliance, verify that all of the following is correct: The burner tube is free of any debris or obstruction. Installation of the proper gas type and regulator settings. The proper gas connection is complete. Check for gas leaks.
the rear burner to achieve ignition. Never use the rear burner with the warming rack in place) 5. If the burner does not light in 5 seconds, turn the burners off and wait five minutes with the lid open until the gas clears before attempting to light it again. Repeat the procedure or try the manual lighting procedure below. 6. If the burner does not light after several attempts, immediately close all gas valves and consult an authorized service technician. 7.
“FLASHBACK” may occur in or around the burner tubes. Flashback exhibits a characteristic “whooshing/jet like” sound. If this should occur, immediately turn off your burners, then remove and clean them with soap, water and a brush until all foreign objects are removed. Before cooking with your appliance for the first time, burn off any foreign matter and rid the unit of any odors by burning the main burners only on HIGH with the lid down for about 10 minutes.
d. Inspect burners for proper flame appearance. The ideal flame appearance is one that is mostly blue and not lifting off of the burner surface. There is an air shutter found at the end of the burner (close to the valve) which can be either opened or closed to make adjustments to the flame's appearance. To adjust, remove the burner from the appliance and loosen the phillips head screw holding the air shutter to the burner. If the flame is yellow, open the air shutter to make the flame bluer.
Drip Tray Clean the drip tray after each use. Failure to do so could result in a fire. Once the appliance has cooled completely, remove the tray by pulling it all the way out until it comes free. Clean the tray with hot soapy water and replace ensuring the tray is installed completely in the grill housing. If using an oven cleaning agent, be sure to carefully follow the manufacturer’s instructions to avoid damage to the stainless steel.
burner is installed appropriately onto the gas valve to ensure gas flows safely into the burner. Failure to meet these conditions can cause dangerous conditions that can cause personal injury and/or property damage. Optional Infrared Sear Burner How to Replace Conventional Burner with Infrared Sear Burner (A video for installing the infrared sear burner is located on the blaze website to assist with the below instructions, www.blazegrills.com ) 1.
Fuel Conversion CAUTION: This should only by performed by a licensed gas professional. (A video converting your blaze grill is located on the blaze website to assist with the below instructions, www.blazegrills.com ) Convertible Gas Regulator (if applicable): Currently all Natural gas grills are supplied with a regulator which is appropriate for use with Natural Gas or Low Pressure Propane. 1.
Blaze Outdoor Products Instructional Book Page | 35
Fuel (Gas) Conversion Instructions for Blaze Gas grills. CAUTION: This should only by performed by a licensed gas professional. Main Burners: 1. You must remove all cooking grids and flame tamers to expose the main burners in the appliance. 2. On the bottom rear of each burner is a cotter pin. Remove cotter pin. (unless they were removed prior to 3. installation into an outdoor kitchen) To remove burner, pull burner upwards and slide burner toward the rear of the appliance. Repeat for each burner.
Warranty Registration If you have purchased a Blaze Series Grill you must register your product within 30 days of purchase to validate the warranty and maintain your original receipt to get parts for the appliance. You may register your appliance at blazegrills.com by selecting Support, and then selecting Register your Product. You may also fill out page 3 9 - 4 0 and mail to the address located at the bottom of the form.
Blaze 3 Burner Blaze 4 & 5 Burner Note: Add one burner, one flame tamer, one heat separator and one grid for the Blaze 5 Burner.
Locating the Product Serial Number: The serial number for your BLAZE appliance is located on the left hand outs ide of the Firebox (see picture on page 14.) You will need this number to properly register your appliance and activate coverage.
Blaze Product Registration Please take a minute to let us know what you bought. This makes sure we keep you up to date and have your info ready if you ever need warranty help! You may register your product electronically on the blaze website vs mailing in the below paperwork, blazegrills.com.
