2005 Assembly & Operation Manual Models: 810SS & 8611SS A 64060 5/2/05
INTRODUCTIONS/TABLE OF CONTENTS Congratulations on purchasing the most advanced, all-season skid steer snowplow available! The Blizzard Power Plow® snowplow is clearing new trails for innovative design, rugged durability, quality craftsmanship and superior performance. Our exclusive products are manufactured and tested in Michigan’s Upper Peninsula, the snow capital of the Midwest.
SAFETY WARNING Prior to operating your Power Plow® snowplow, review the WARNING! label at the passenger’s side rear of the moldboard (shown below). CAUTION NOTE: Read and understand all warnings indicated in this manual prior to operating the snowplow. Warnings and cautions in the manual are indicated by the icons shown at left. NOTE: If at any time the safety labels become illegible, promptly replace them. 3 64060 (2005-810&8611SkidSteer).
OPERATION Your Blizzard Power Plow® snowplow is the most advanced and versatile snowplow on the market. The easy-to-use controls allow you to automatically adjust the plow blade and wings into an infinite number of plowing positions. Review the illustrations below to determine the best position for your plowing needs. A.
UNPACKING & INSPECTION Your Blizzard Power Plow® snowplow has been packaged to withstand transit and weather related damage. Fully inspect all components upon receipt of your plow. In the event of shipping damage or missing parts, immediately contact our Customer Service Department at 1-888-680-8600. Begin unpacking and inspection in the following order: 1. Remove the shipping document from the end panel of the pallet wrap. Retain all documentation for your records. 2.
TECHNICAL SPECIFICATIONS PART MOLDBOARD SPECIFICATION Length Thickness Height Reinforcement Cutting Edge Finish Trip Mechanism WINGS Length Thickness Height Reinforcement Cutting Edge Finish Material A-FRAME Cover Finish MANIFOLD Construction Valves 810 8611 96” (8’) 102” (8’6”) 12 gauge 11 gauge 31” 34” 4 ribs @ 1/4" 1/2” x 6” 5/8” x 6” Powder Coat White (4) 3/8” (6) 3/8” hooked hooked extension extension 12” 23” 11 gauge 7 gauge 31” 34” 1 rib @ 1/4" 1/4” X 10” 3/8” X 12T1 1/2” T1 Powder Coat Whit
TORQUE SPECIFICATIONS Grade Identification Marking for J429-Grade 5 Bolt SAE J429 – Grade 5 Clamp Loads Tightening Torque (lbs) “Lubricated” “Dry” 1/4-20 2,000 6 ft-lbs 8 ft-lbs 5/16-18 3,350 13 ft-lbs 18 ft-lbs 3/8-16 4,950 23 ft-lbs 31 ft-lbs 7/16-14 6,800 37 ft-lbs 50 ft-lbs 1/2-13 9,050 57 ft-lbs 75 ft-lbs 9/16-12 11,600 82 ft-lbs 109 ft-lbs 5/8-11 14,500 113 ft-lbs 151 ft-lbs 3/4-10 21,300 200 ft-lbs 266 ft-lbs 7/8-9 29,435 321 ft-lbs 430 ft-lbs 1-8 38,600 482 ft-lbs 640 ft-lbs Nominal Thread Size G
MOLDBOARD ASSEMBLY 1. 60005 Remove dust cap from both of the slide box cylinders located at the center/rear of the moldboard. Attach adapters (60007 on the 810SS and 60272 on the 8611SS) to each of the base ports and rod ports. 9 16 9 16 60007 NOTE: All of the hydraulic adapters can be found packaged with the manifold assembly. 2. Connect hoses (60224) to each of the hydraulic adapters on the cylinders. NOTE: Review the label on each hose for the appropriate part number 3.
A-FRAME ASSEMBLY 1. The manifold and angle cylinders have been secured to the A-Frame at the factory; however, each contains several components that you will need to install. 2. Remove the A-Frame cover to gain access to the manifold. 3. Each of the hose ports on the manifold are covered with stretch wrap. Remove the wrap and install adapter (60272) to ports #1, 2, 7, 8, 9 & 10. NOTE: DO NOT let any foreign objects enter into the open ports.
HYDRAULIC GUIDE 10 64060 (2005-810&8611SkidSteer).
SCHEMATIC A B C D E F G H J K S5 S4 S3 S9 S10 S1 S2 S10 S4 (BOTTOM) S2 S3 (TOP) S1 S9 S5 ELECTRICAL SCHEMATIC LEFT SLIDE BOX RIGHT SLIDE BOX RIGHT ANGLE 8 RV1 1700 PSI (2800 PSI) 1 7 RV2 1500 PSI (2650 PSI) CV1 50 PSI LEFT ANGLE 2 9 3000 PSI RV5 RV4 1700 PSI (2800 PSI) CV2 50 PSI 10 RV3 1500 PSI (2650 PSI) CV3 50 PSI CV4 50 PSI S2 S1 S3 S4 S10 S9 S5 CV5 5 PSI PC 50 PSI P T HYDRAULIC SCHEMATIC NOTE: Where applicable, Model 8611SS values are in parenthesis.
ELECTRICAL-ASSEMBLY 1. Connect the manifold coil harness to the plow harness. Feed the opposite end of the plow harness through the top access hole in the A-frame (same as 3/4" tank hydraulic hose) located on the driver’s side. 2. Attach the grounds on the coil wire harness and plow harness with a 3/8"-16 x 1-1/2" hex cap screw and 3/8" tooth lock washer to the A-frame. Secure the wires with a lock nut. Review the diagram for the proper ground location. 3.
CONTROL SCHEMATIC BLUE/BLACK BLUE/WHITE BLUE/BLACK BLUE/WHITE 9 BLUE/BLACK BLUE/WHITE BROWN A H G A RED RED RED RED RED GROUND DUMP SOLENOID GROUND L. RETRACT GROUND L. EXTEND GROUND R. ANGLE A RED B RED A GROUND R. RETRACT B K F C4 J E G C3 H E J F K D A 14 GREEN BLUE RED/BLACK RED/WHITE BLACK B 9 3 14 3 8 13 4 13 1 4 8 1 B A GROUND L.
ELECTRICAL- ASSEMBLY CONTROL PIN # 1 2 3 4 5 6 IEW K V H #1 C 18 6" 84" 1 2 3 4 5 6 TOP 1 2 3 4 5 6 GREEN 18 18 6" 84" AWGLENGTH PINK/BLACK 18 84" BLUE COLOR NOTE: NO NUMBERS ON SWITCH (USE THIS CHART TO FIND TOP) SWITCH # 2 TOP BACK VIEW OF SWITCH #2 PIN # 1 2 3 4 5 6 BAC OF S K VIEW WITC H #3 BACK VIEW OF SKID STEER SWITCH PLATE AC B IT P SW TO OF 1 2 5 6 3 4 SWITCH # 1 NOTE: NO NUMBERS ON SWITCH (USE THIS CHART TO FIND TOP) 18 AWGLENGTH RED/BLACK COLOR PINK/BLACK 18 8
ELECTRICAL ASSEMBLY E D END VIEW LOOKING AT CONNECTOR COLOR J PIN # PINK/BLACK N/A BLACK BLACK GREEN BLUE BLUE/BLACK BLUE/WHITE RED/BLACK RED/WHITE K A B C D E F G H J K C H C2 B A F G FUNCTION POWER (POS) N/A GROUND (NEG) GROUND RIGHT ANGLE LEFT ANGLE LEFT BOX RETRACT LEFT BOX EXTEND RIGHT BOX RETRACT RIGHT BOX EXTEND AWG 18 N/A 18 18 18 18 18 18 18 18 END VIEW LOOKING AT CONNECTOR SS VEHICLE HARNESS (62132, 62133) M1 1 PIN # 2 3 4 5 6 7 8 9 10 11 12 13 14 FUNCTION GROUND N/A N/A N/A
ELECTRICAL- ASSEMBLY PIN # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 M2 END VIEW LOOKING AT CONNECTOR GROUND N/A N/A N/A RIGHT ANGLE LEFT ANGLE N/A N/A N/A RIGHT BOX RETRACT N/A PUMP SOLENOID N/A N/A RIGHT BOX EXTEND LEFT BOX EXTEND FUNCTION 18 N/A N/A N/A 18 18 N/A N/A N/A 18 N/A 18 N/A N/A 18 18 AWG BLIZZARD PLUG (SQUARE) COLOR BLACK N/A N/A N/A GREEN BLUE N/A N/A N/A RED/BLACK N/A BROWN N/A N/A RED/WHITE BLUE/WHITE SS PLOW HARNESS (62134, 62135) END VIEW LOOKING AT CONNECTOR A B C D E F G H J K PIN
ELECTRICAL-ASSEMBLY-COIL HARNESS SS COIL HARNESS (62136) 17 64060 (2005-810&8611SkidSteer).
AUXILIARY CONTROL HARNESS W/ DIODES (OPTIONAL) A F B G C COLOR H PIN # N/A N/A N/A BLACK GREEN BLUE BLUE/BLACK BLUE/WHITE RED/BLACK RED/WHITE C4 A B C D E F G H J K C4 D J E K FUNCTION N/A N/A N/A GROUND (JUMPER) RIGHT ANGLE LEFT ANGLE LEFT BOX RETRACT LEFT BOX EXTEND RIGHT BOX RETRACT RIGHT BOX EXTEND C4 BLACK RED/WHITE RED/BLACK BLUE/WHITE BLUE/BLACK BLUE GREEN AUXILIARY CONTROL HARNESS W/ DIODES (62166) AWG N/A N/A N/A 18 18 18 18 18 18 18 PIN # COLOR D4 N/A BROWN N/A BLACK
MOUNTING & DISMOUNTING INSTRUCTIONS Prior to operating your Power Plow® snowplow, review the Mounting and Dismounting Instructions label on the back of the driver’s side moldboard. NOTE: If at any time the Mounting and Dismounting Instructions label, or any other label attached to your snowplow become illegible, promptly replace them. 19 64060 (2005-810&8611SkidSteer).
TESTING 1. To test all of the functions on the Power Plow, your snowplow needs to be properly attached to the skid steer. Refer to the Mounting & Dismounting label on the back of the plow. 2. Complete the hydraulic connections with the skid steer turned off. Note: Due to the various make and model skid steer available, hydraulic couplings for the auxiliary hydraulic connections are not provided. Consult your skidsteer’s Operation Manual for the appropriate couplings needed.
MAINTENANCE MAINTENANCE Check fasteners for tightness. Torque to specifications. Check hoses for wear and leaks. Check cylinders for leaks; inspect rod ends for corrosion & pitting Lubricate all exposed cylinder rod ends with liquid white lithium grease to prevent corrosion. Check cutting edges and plow shoes for wear. NOTE: Do not discard plow shoe washers, these should be retained for different shoe adjustments. Clean and lubricate all electrical plugs and connections with dielectric grease.
TROUBLESHOOTING PROBLEM CAUSE S5 coil is not magnetizing. Plow functions will not work after all connections are made or plow functions are slow. Solenoid cartridge valve may be contaminated or damaged. A bent or over torqued cartridge will not allow the valve to move freely inside of the cartridge. SOLUTION S5 coil should magnetize with each function. Determine a damaged cartridge valve by reversing the driver’s side and passenger’s side cartridge valves one at a time. Replace valve if necessary.
NOTES 23 64060 (2005-810&8611SkidSteer).
MOLDBOARD & WING PARTS 5 6 38 42 1 2 3 45 44 41 4 9 43 8 15 10 12 11 16 18 17 19 14 13 25 26/27 24 27/28 22 21 20A 23 13A 35 38 39 33 20 34 36 30 37 40 24 64060 (2005-810&8611SkidSteer).
MOLDBOARD & WING PARTS REF PART NUMBER QUANTITY 810SS 8611SS 1 1 1 1 1 1 1 1 1 1 7 7 13 6 7 1 1 1 1 1 1 1 1 2 2 2 2 2 2 36 36 2 2 1 1 4 4 4 4 4 4 2 2 4 4 4 4 1 1 1 1 1 1 2 2 2 2 2 2 1 1 2 2 2 4 8 2 2 2 2 2 2 2 2 2 2 8 4 4 4 4 2 2 40 41 52074 52085 61170 63160 61171 61292 52139 61196 61623 61365 61626 51042 51100 61083 63065 51048 51069 50057 50075 63113 61220 61102 61101 61103 63063 61383 11871 61384 61049 61051 61052 51043 51101 61084 63064 51047 51070 61418 61360 61419 61361 61362 50058 50074 61416 61
A-FRAME & PIVOT BEAM PARTS 14 13 15 12 5 16 15 10 4 10 1 SEE VIEW BELOW 2 17 19 7 3 18 22 6 2 20 4 8 2 9/10 21 11 15 21 35A 34 35 36 33 32 37 31 33 38 23A 30 23 24 29 26 64060 (2005-810&8611SkidSteer).
A-FRAME & PIVOT BEAM PARTS REF PART NUMBER QUANTITY 810SS 8611SS 1 1 6 6 2 2 4 4 1 1 1 1 4 4 2 2 2 4 6 2 2 1 1 1 1 7 7 11 11 2 2 1 1 1 1 2 2 1 1 3 3 7 7 1 1 1 1 2 2 1 1 1 1 1 1 4 4 6 6 2 2 1 1 5 5 4 4 5 5 31 32 33 34 41041 41052 61357 50069 41051 61331 61008 61217 60029 60324 60223 60224 60005 70143 70134 61214 61016 61514 61328 61307 60086 70132 61034 61275 60341 60342 60354 60355 60089 60320 60356 60183 60225 60272 60279 60227 60168 62163 60166 60052 35A 62161 1 1 35 36 60321 62164 60278 60226 6
HARNESSES, ACCESSORIES & KITS 2 1A 3 1 7 6 5 4 5A 8 11. Beef-up your Power Plow snowplow with our 3/8" thick wing cutting edges. These edges are built to withstand heavy plow use on the roughest road surfaces and also provide added material for protection against sidewalk curb wear. Mounting hardware included. 14. Putting your snowplow away for the winter? Have a deep scratch to cover? Clean up your blade and plow parts with our gloss spray paints.
HARNESSES, ACCESSORIES & KITS REF 1A 1 2 3 4 5A 5 6 7 8 9 10 11 12 13 14 PART NUMBER 62131 62219 62211 70040 62210 70048 61214 61016 70049 61014 62132 62133 62134 62135 62045 62097 62096 62116 62046 62100 62093 62118 62072 62218 61241 52087 62166 61288 70028 70056 61536 61539 61219 63073 QUANTITY 810SS 8611SS 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 2 2 17 17 35 35 5 5 2 2 2 2 18 18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Pistol Grip Control Wire Harness Assembly Includes Ref 1-8
LIMITED CONSUMER WARRANTY This warranty covers defects in material and workmanship except as set forth below. WARRANTED PARTY: This warranty applies only to the “Original Purchaser” who purchased this plow from an Authorized Blizzard Dealer, for personal, family or household use. TERM OF WARRANTY: This Blizzard snowplow is warranted for the following period: Parts and labor are warranted for one year from date of purchase.
COMMERCIAL WARRANTY This warranty covers defects in material and workmanship except as set forth below. WARRANTED PARTY: This warranty applies only to the “Original Purchaser” who purchased this plow from an Authorized Blizzard Dealer, for commercial use. TERM OF WARRANTY: This Blizzard snowplow is warranted for the following period: Parts and labor are warranted for one year from date of purchase.
810SS & 8611SS POWER PLOW™ 95 Airpark Boulevard Calumet, MI 49913 [888] 680-8600 [906] 482-5555 [906] 482-5445 Fax www.blizzardplows.com Blizzard, Power Plow, WidePass and BucketBlade are trademarks of Blizzard Corporation. Blizzard and Power Plow are registered in the United States Patent and Trademark Office. All other trademarks and registered trademarks are the property of their respective owners.
