CTBR-AP KFC ALL PURPOSE HALF-SIZE ELECTRIC CONVECTION OVEN INSTALLATION -- OPERATION -- MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183 PN 34532 Rev E (6/01) E 2001 --- G.S.
IMPORTANT WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. The information contained in this manual is important for the proper installation, use, and maintenance of this oven.
THE REPUTATION YOU CAN COUNT ON For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size, half-size, countertop and deck, convection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line.
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Table of Contents Introduction Oven Description and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Delivery and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Utility Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oven Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stand Assembly . . . .
Introduction Oven Description and Specifications Blodgett convection ovens represent the latest advancement in energy efficiency, reliability, and ease of operation. Heat normally lost, is recirculated within the cooking chamber before being vented from the oven: resulting in substantial reductions in energy consumption and enhanced oven performance.
Installation Delivery and Location DELIVERY AND INSPECTION motor thermal overload protective device is caused by excessive ambient temperature on the control side of the oven resulting from insufficient ventilation. This condition must be corrected immediately to avoid permanent damage to the oven. All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven: D D Inspect the shipping container for external damage.
Installation Utility Connections ELECTRICAL CONNECTION THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR. WARNING!! Before making any utility connections to this oven, check the rating plate to be sure the oven specifications are compatible with the electrical services supplied for the oven.
Installation Oven Assembly STAND ASSEMBLY 1. Place stand frame upside down on a work surface. 2. Attach one leg to each of the corner stud bolts on the bottom of the stand top. 3. Place a lock washer and nut on each bolt and tighten. DO NOT tighten leg bolts completely. 4. Place the shelf between the legs so that the smooth top surface is facing the top of the stand. 5. Align the shelf holes with the bolt holes found near the bottom of each leg. 6.
Installation Oven Assembly OVEN ASSEMBLY TO STAND 1. Place the assembled stand in the location where the oven is going to be used. 2. Remove the side control compartment cover and open the front control panel of a single oven (or lower section). 3. With a tool, punch out the knock-outs in the oven bottom near each corner. 4. Set the on the stand. Center it to the frame. NOTE: There should be approximately 1/2” of stand visible on all sides of the unit. 5.
Installation Oven Assembly DOUBLE SECTION ASSEMBLY There are three stacking configurations available for the CTBR-AP. D D D See pages 8---10 for stacking instructions for all configurations.
Installation Oven Assembly Stacking two CTBR-AP’s or a CTB biscuit oven on top of a CTBR-AP 5. Punch out the knockouts in the top of the lower section near the left hand corners. 6. Lay the upper section on its back. Attach the self adhesive gasket tape to the front and side edges on the bottom of the unit. See Figure 4. 7. Set the upper section on the lower section. 8. Align the front and rear bolt holes of the upper section with the bolt holes in the bottom section. 9.
Installation Oven Assembly Stacking a CTBR-AP on top of a Mark V 1. Lay the Mark V on its back. 2. Remove the 25” legs. Pry the casters out of the old legs. 3. Attach the 6” legs with casters as follows: NOTE: The locking casters must be installed on the front of the oven. a.) Align the threaded stud in each leg with the nut located inside each bottom corner of the oven frame. Turn the legs clockwise and tighten to the nearest full turn. b.
Installation Oven Assembly View A Crown Trim Stacking Plate Top Cap Stacking Plate Stud Stud Gasket Tape See View A Attaching the Stacking Plate to the Mark V Attaching the CTBR-AP to the Stacking Plate Figure 6 10
Installation Oven Assembly VENTILATION SINGLE OVENS 1. Mount the vent shield with the vent guard. Align the mounting holes in the vent shield with top holes in the vent guard. DOUBLE STACKED OVENS Two CTBR-AP’s or a CTB biscuit oven on top of a CTBR-AP 1. Connect the upper and lower flues with the vent riser. Mount the vent shield with the vent riser. Align the mounting holes in the vent shield with top holes in the vent riser. Stacking a CTBR-AP on top of a Mark V 1.
Operation Safety Information THE INFORMATION CONTAINED IN THIS SECTION IS PROVIDED FOR THE USE OF QUALIFIED OPERATING PERSONNEL. QUALIFIED OPERATING PERSONNEL ARE THOSE WHO HAVE CAREFULLY READ THE INFORMATION CONTAINED IN THIS MANUAL, ARE FAMILIAR WITH THE FUNCTIONS OF THE OVEN AND/OR HAVE HAD PREVIOUS EXPERIENCE WITH THE OPERATION OF THE EQUIPMENT DESCRIBED. AD- 12 HERENCE TO THE PROCEDURES RECOMMENDED HEREIN WILL ASSURE THE ACHIEVEMENT OF OPTIMUM PERFORMANCE AND LONG, TROUBLE-FREE SERVICE.
Operation CTBR-AP Control COMPONENT DESCRIPTION NOTE: The control version is indicated by symbols located at the bottom of the control. For example: phase IV controls have squares. 1 1. OVEN POWER SWITCH --- controls power to the oven. 2. TOP DISPLAY --- displays temperature and other controller related information. 3. PROG LED --- when lit indicates the controller is in the programming mode. 4. FAN HI LED --- when lit indicates the fan is running at high speed. 5.
Operation CTBR-AP Control OVEN OPERATION Multiple Batch Cooking Procedure: Oven Startup: This procedure is for single stage recipes with the same cook temperature and fan speed only. NOTE: If the led next to the first desired product key is lit skip step 1. NOTE: Press and hold the selected product key for three seconds to cancel the cook cycle. 1. Toggle the POWER SWITCH (1) to ON. Both displays read IN IT for approximately three seconds.
Operation CTBR-AP Control 7. When the cook time expires an alarm sounds and the top display reads donE. The bottom display flashes 00:00. 8. Press the PRODUCT KEY (16) to silence the alarm. Remove the product. Using PreAlarms: 1. The top display reads AX__. NOTE: A indicates the alarm function. X is the prealarm number. __ is the alarm time. The LED for the active product key flashes. All other LEDS are off. The function keys are disabled. 2.
Operation CTBR-AP Control PROGRAMMING SINGLE STAGE RECIPES NOTE: Refer to the KFC Standards Library for actual recipes. Entering the Programming Mode: 1. Press the PROG KEY (9). The top display reads CodE. 2. Use the product keys to enter the programming access code: 3 1 2 4. Press the ENTER KEY (13). The top display reads Prod. 3. Press the desired product key followed by the ENTER KEY (13).
Operation CTBR-AP Control Programming the Timing Mode: There are 3 options for timing mode: Straight, Flex and Sensitivity. We recommend using the Flex mode. 1. The top display reads tC ---1. The bottom display gives the current timing mode. Press the TOGGLE/CLEAR KEY (10) to toggle between St, FL and SEns. 2. If straight or flex are selected press the SCAN KEY (14) to advance the programming mode to PreAlarms. 3. If sensitivity is selected press the SCAN KEY (14) and continue with Steps 4---5.
Operation CTBR-AP Control PROGRAMMING MULTIPLE STAGE RECIPES NOTE: Refer to the KFC Standards Library for actual recipes. Entering the Programming Mode: 1. Press the PROG KEY (9). The top display reads CodE. 2. Use the product keys to enter the programming access code: 3 1 2 4. Press the ENTER KEY (13). The top display reads Prod. 3. Press the desired product key followed by the ENTER KEY (13). Programming the Cook Time: 1. 2. 3. 4. 5.
Operation CTBR-AP Control Programming the Fan Cycle Time: Programming the Timing Mode: There are 3 options for fan cycle time: Pulse, Heat and Full. Pulse allows the fan to turn on and off as programmed. Heat allows the fan to operate with heat only. Full provides continuous fan operation. We recommended using the Full fan cycle mode. NOTE: It may be necessary to press the ENTER KEY (13) until the top display reads tC ---1. 1. The top display reads CYC1.
Operation CTBR-AP Control Programming the PreAlarms: A PreAlarm is an alarm that sounds during the cook cycle. PreAlarms can be used to alert the operator that the product needs to be turned or stirred, etc. Up to three PreAlarms can be programmed for each product. 1. The top display reads A1. The bottom display gives the alarm time. Use the product keys to enter the desired time for the first alarm. Press the ENTER KEY (13) to enter the PreAlarm time.
Operation CTBR-AP Control 2ND LEVEL PROGRAMMING Entering the programming mode 1. Press the PROG KEY (9). The top display reads CodE. 2. Use the product keys to enter the programming access code: 4 5 1 2. Press the ENTER KEY (13). The top display reads SYS. Programming hold Hold allows product to be kept warm in the oven at a programmed time and temperature. There are two hold modes available, auto and manual.
Operation CTBR-AP Control Programming the oven size ERROR CODES AND ALARMS 1. The top display reads APPL. The bottom display reads either FULL or HALF. Press the TOGGLE/CLEAR KEY (10) until the bottom display reads HALF for the CTBR-AP. 2. Press the SCAN KEY (14) to enter the oven size and continue with exiting the programming mode. NOTE: The error codes will appear in the top display. All error codes are accompanied by an audible alarm. Hi Oven temperature is more than 40_F above the highest setpoint.
Maintenance Cleaning and Preventative Maintenance CLEANING THE OVEN PREVENTATIVE MAINTENANCE Refer to KFC Equipment Standards Library Volume 2 --- CTBR-AP for morning start-up and nightly cleaning procedures. The best preventative maintenance measures are the proper installation of the equipment and a program for routinely cleaning the ovens. There are two critical performance areas that warrant daily cleaning. These include: Annual Maintenance D D Fan Wheel Probe Cleaning the Fan Wheel 1.
END-USER LICENSE AGREEMENT FOR SCKR COMMUNICATION LINK SOFTWARE IMPORTANT --- READ CAREFULLY: This is a legal agreement between the end user (“YOU”), and Food Automation Service Techniques, Inc. (“FAST”), the supplier of the SCKR Communication Link Software (the “SCKR Link Software”) which is embedded within the controller of this appliance purchased from the BLODGETT OVEN COMPANY (“COMPANY”).
