KTT-E Series DS-SC Series ELECTRIC TABLE TOP TILTING KETTLE DIRECT STEAM CABINET BASE STEAMER INSTALLATION MAINTENANCE INSTALLATION–- OPERATION OPERATION – - MAINTENANCE BLODGETT OVEN COMPANY BLODGETT OVEN COMPANY www.blodgett.com www.blodgett.
IMPORTANT - READ FIRST - IMPORTANT WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. INSTALLATION MUST COMPLY WITH APPLICABLE CODES. NOTICE: Do not install the unit in any way which will block the right side vents, or within 12 inches of a heat source such as a braising pan, deep fryer, char broiler or convection oven.
IMPORTANT - READ FIRST - IMPORTANT NOTICE: Use no de-greaser that contains potassium hydroxide or sodium hydroxide or is alkaline. WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AUTHORIZED SERVICE AGENTS VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES. DANGER: HIGH VOLTAGE EXISTS IN CONTROL COMPARTMENTS.
Table of Contents Important Operator Warnings .................................................... page 2-3 References..................................................................................... page 4 Equipment Description................................................................... page 5 Installation ................................................................................. page 6-7 Initial Start-Up ...............................................................................
Equipment Description WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES. The DS-SC Steamer is designed to bring you years of service. It has two stainless steel cavities (cooking chambers) and a control compartment, which houses the electrical components and steam valves.
Installation WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES. CAUTION SHIPPING STRAPS ARE UNDER TENSION. THEY CAN SNAP BACK VIOLENTLY AND CAUSE INJURY WHEN CUT. Immediately inspect the unit for external and internal damage when it is delivered. Report any damage to the carrier.
Installation 4. Utility Connection A. DIRECT STEAM MODEL 1. Hot water (for faucet on 36” and wider units with kettles). 2. Steam inlet. 3. Cold water (for faucet on 36” or wider units with kettles. 4. Cold water (for condenser spray). 5. Not used. 6. Drain (for steamers and condenser spray). Also for kettle condensate and sink where used. 7. Electrical (conduit through underside, terminals at the right on the inside).
Initial Start-Up WARNING STAY AWAY FROM STEAM COMING OUT FROM THE UNIT. STEAM CAN CAUSE SEVERE BURNS. Once the unit has been installed, test it to be sure that the unit is working correctly. 1. Remove any literature and packing material from both the interior and the exterior of the unit. 2. Make certain that the water supply is open. 3. Turn on the electrical power to the unit. 4. When steam is available for the cavity, choose one of the following: A.
Operation WARNING ANY POTENTIAL USER OF THE EQUIPMENT SHOULD BE TRAINED IN SAFE AND CORRECT OPERATING PROCEDURES. WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM THE STEAM COMING OUT OF THE UNIT. THE STEAM CAN CAUSE BURNS. Controls: Timers are located on the front right side of the unit. There are two timers — one each for the upper and lower cavities. The timer is used in two ways: 1. Turning the timer to any setting delivers steam to the cavity until the timer runs down to OFF.
Cleaning WARNING DISCONNECT THE POWER SUPPLY BEFORE CLEANING THE OUTSIDE OF THE STEAMER. KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT. To keep your Steamer in proper working condition, clean the unit each day. This regular cleaning will reduce the effort required to clean the cavities. 1. Suggested Tools A. Mild detergent B. Stainless steel exterior cleaner such as a Spray Degreaser, Zepper® C.
Maintenance WARNING BEFORE REPLACING ANY PART TURN OFF THE ELECTRICAL POWER TO THE UNIT. DEATH OR INJURY COULD RESULT FROM CONTACT WITH HIGH VOLTAGE. The Steamer is designed for minimum maintenance, and no user adjustments should be necessary. Certain parts may need replacement after prolonged use. If there is a need for service, only personnel or Authorized Service Representatives should do the work.
Troubleshooting The Steamers are designed to operate smoothly and efficiently when properly maintained. However, the following is a list of things to check if there is a problem. Wiring diagrams are furnished inside the service panel. SYMPTOM WHAT TO CHECK Timer control will not operate. a. Is the electrical supply turned on? b. Is the ON/OFF switch in the base cabinet turned on? c. Is the green light in the ON/OFF switch lit? d. Are any fuses blown? No steam to cavities. a.
Steamer Cavity Only Parts List OM-DS-SC 13
Parts List Steamer Cavity Only Key Description Part # Key Description Part # 1 Upper Cavity Drain Hose 088847 31 Valve, Safety 143470 2 Motor Assembly 096740 32 Manifold Fitting 099249 3 Timer 096826 33 Gasket 099250 4 Knob, Timer 123100 34 Nut, 1/4-20 012940 5 PC Board, Light and Timer 130457 35 Tee 013201 6 Bracket, Board Mtg 096888 36 Solenoid Valve 113014 7 Steamer Control Board 102222 37 Nipple, 3/8 013202 8 Capacitor, 6 mfd 096812 38 Connector 054
Parts List Motor/Fan Assembly Key Description Part # 1 Motor 096739 2 Slinger Washer 096831 3 Motor Mounting Plate 094134 4 Shaft Seal 096868 5 Plate Seal Holder 096752 OM-DS-SC 15
Parts List Sheet Metal & Doors Key Description Part # 1 Cover, Right Side (6-Pan) 143778 1 Cover, Right Side (10-Pan) 159866 2 Cover, Left Side (6-Pan) 123184 2 Cover, Left Side (10-Pan) 159867 3 Cover Assembly, Top 123182 4 Screw, 10-32 x 3/8 Truss Head 004173 5 Retainer, Top 123156 6 Screw, 8-32 x 3/8 slotted hex head 004173 7 Door Handle 070123 8 Door Hinge 094143 8 Door Hinge (10-Pan) 125928 9 Outer Door (6-Pan) 130858 9 Outer Door (10-Pan) 125922 16 OM-DS-SC
Parts List Door & Cavity Hardware Key Description Part # 1 Door Gasket (6-Pan) 094147 1 Door Gasket (10-Pan) 125907 2 Door Handle 070123 3 Door Cam 074252 4 Magnet Assembly 069762 5 U-Channel Assy. (6-Pan) (Incl. Door Spring 078911) 094144 5 U-Channel Assy. (10-Pan) (Incl.
Parts List Drain Box with Spray Condenser Key Description Part # 1 Solenoid Valve (Spray Condenser) 099221 2 Hose d “ ID x 8” Long 099282b 3 Rubber Flap 099213 4 Spacer 099212 5 Hose, Outlet 1 “ID x 3” Long 099280b 6 Anchor Coupling, d” NPT N89267 18 OM-DS-SC
Parts List Electrical Controls Key Description Part # 1 Weld Assembly, Electrical Cabinet 137257 2 Terminal Block, 2-Pole 003887 3 Lug, Ground 119829 4 Bracket, Electronic Cabinet Breaker 137254 5 Bushing, Strain Relief 121742 6 Screw, Hex Slot Washer HD Cap, 8-32 x 1/4” Long 074242 7 Screw Round HD, 8-32 x 1 1/4” Long 005056 8 Weld Assembly, Electronic Cabinet Bottom 137256 9 Screw, Hex HD, 10-32 x 3/8” Long 069773 10 Plate, Hole Cover 137749 11 Hole Plug, 7/8” Dia.
Steamer Cavities 20 OM-DS-SC Electrical Schematic
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-DS-SC 21
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BLODGETT OVEN COMPANY www.blodgett.