S6163-CY-FSE-010 REVISION 1 TECHNICAL MANUAL FOR OVEN, BLODGETT MODEL HV100-EM INSTALLATION, OPERATION, AND MAINTENANCE PROCEDURES SUPERSEDURE NOTICE: THIS MANUAL SUPERSEDES S6163-CY-FSE-010, DATED 15 OCTOBER 2009, AND ALL CHANGES THERETO. DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.
TECHNICAL MANUAL CERTIFICATION SHEET CERTIFICATION APPLIES TO: NEW MANUALS REVISION CHANGE APPLICABLE TMINS/PUB. NO. PUBLICATION DATE (day, month, year) READING GRADE LEVEL (RGL) S6163-CY-FSE-010 REV 1 19 JULY 2012 9 TITLE TECHNICAL MANUAL FOR OVEN, BLODGETT, MODEL HV100-EM; INSTALLATION, OPERATION, AND MAINTENANCE PROCEDURES; REVISION 1 TMCR/TMSR/SPECIFICATION NUMBER TMCR NO.
S6163-CY-FSE-010 19 July 2012 IDENTIFYING TECHNICAL PUBLICATION SHEET FOR COMMERCIAL MANUAL This manual supersedes S6163-CY-FSE-010, dated 15 October 2009, and all changes thereto. 1. PURPOSE: This technical publication sheet is issued for the purpose of identifying and authorizing the following commercial manual for Navy use. Manufacturer: G.S. Blodgett Corporation DBA Blodgett Oven Co. 44 Lakeside Ave. Burlington, VT 05401-5242 Cage 07695 Purchase Order or Contract No.: N/A Requisition No.
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S6163-CY-FSE-010 RECORD OF REVISIONS REV NO. DATE 0 1 15 OCT 2009 19 JUL 2012 TITLE AND/OR BRIEF DESCRIPTION/PREPARING ACTIVITY ORIGINAL PUBLICATION OF MANUAL. UPDATED TO MOST RECENT BLOGETT OVEN TECHNICAL MANUAL. FOR OPTIMAL VIEWING OF THIS TECHNICAL MANUAL THE PAGE LAYOUT IN ADOBE ACROBAT READER SHOULD BE SINGLE PAGE. CONTINUOUS PAGE DISPLAY CAN CAUSE PROBLEMS WITH LINK REFERENCES AND THE BOOKMARKS.
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S6163-CY-FSE-010 FOREWORD This technical manual provides installation, operation, and maintenance procedures for the Blodgett Oven, Model HV-110E. This technical manual is intended for guidance of and use by personnel operating and maintaining the equipment described herein.
S6163-CY-FSE-010 SAFETY SUMMARY GENERAL SAFETY NOTICES The following general safety notices supplement the specific warnings and cautions appearing elsewhere in this manual. They are recommended precautions that must be understood and applied during operation and maintenance of the equipment covered herein. Should situations arise that are not covered in the general or specific safety precautions, the commanding officer or other authority will issue orders as deemed necessary to cover the situation.
S6163-CY-FSE-010 SAFETY SUMMARY - Continued RESUSCITATION Personnel working with or near high voltage shall be familiar with approved methods of resuscitation. Should someone be injured and stop breathing, begin resuscitation immediately. A delay could cost the victim’s life. Resuscitation procedures shall be posted in all electrically hazardous areas. FINGER RINGS/JEWELRY Finger rings have caused many serious injuries. Remove rings, watches and other metallic objects that may cause shock or burn hazards.
S6163-CY-FSE-010 SAFETY SUMMARY - Continued hydraulic controls shall be tagged DANGER – DO NOT OPERATE prior to maintenance procedures. Lockout/ tagout procedures shall be in accordance with current shipboard instructions. APPROVED LUBRICANTS Use only approved lubricants as specified in this manual. Other lubricants are inadequate and can cause failure of system components, resulting in personnel injury and equipment damage.
S6163-CY-FSE-010 SAFETY SUMMARY - Continued 12. When connecting a meter to terminals for measurement, use range higher than expected voltage. 13. Before operating equipment or performing any tests or measurements, ensure area is dry of water or other liquid conductive material and that frames of all motors and starter panels are securely grounded. 14. Ensure that area is well-ventilated when using cleaning compound or solvent.
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HVĆ100EM CONVECTION OVEN WITH MOISTURE INSTALLATION - OPERATION - MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (802) 658Ć6600 Fax: (802)864Ć0183 PN 51702 Rev F (11/10) 2010 - G.S.
THE REPUTATION YOU CAN COUNT ON For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We've set the industry's quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett; gas and electric, fullĆsize, halfĆsize, countertop and deck, conĆ vection, Cook'n Hold, CombiĆOvens and the industry's highest quality Pizza Oven line.
IMPORTANT WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. The information contained in this manual is important for the proper installation, use, and maintenance of this oven.
Model: Your Service Agency's Address: Serial Number Your appliance was installed by Your oven's installation was checked by
Table of Contents Introduction Oven Description and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Oven Location and Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ventilation . . . . . . . . .
Introduction Oven Description and Specifications Blodgett ovens are quality produced using highĆ grade stainless steel with first class workmanship. Ease of operation is guaranteed through the simĆ ple arrangement of the controls. Graphic symbols make the appliance easy for even inexperienced kitchen staff to operate. The Cool Down mode, alĆ lows the oven cavity to cool down rapidly with the door opened.
Installation Agency Approvals THE INSTALLATION INSTRUCTIONS CONĆ TAINED HEREIN ARE FOR THE USE OF QUALIĆ FIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR. U.S. and Canadian Installations Reference: National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian Electrical Code CSA C22.1 as applicable.
Installation Oven Location and Shipping OWNER'S RESPONSIBILITIES NOTE: The following parts are shipped with the oven.
Installation Ventilation VENTILATION will not be covered by the Manufacturer's warranty. The necessity for a properly designed and inĆ stalled ventilation system cannot be over emphaĆ sized. The ventilation system will allow the unit to function properly while removing unwanted vaĆ pors and products of combustion from the operatĆ ing area.
Installation Oven Assembly POSSIBLE LEG BOLTING PATTERNS There are two leg mounting options. See Figure 1. 36.19 (2 PLACES) 27.94 (2 PLACES) .875 (8 PLACES) 35.00 (2 PLACES) 35.00 (2 PLACES) 26.75 (2 PLACES) 36.19 (2 PLACES) .313 (8 PLACES) 2.50 (4 PLACES) See page 4 for part numbers Figure 1 6 3.50 (4 PLACES) .
Installation Oven Assembly LEG ATTACHMENT 1. Align the threaded stud on the right front leg to the bolt h ā oleā locatedāā ināā tā heāā bottom c ā orner of the oven. Turn the leg clockwise and tighten to the nearest full turn. 2. Align the leg plate holes with the bolt holes. Figure 4 6. Tip the oven up on the newly installed front legs. ā 7. Repeat āthe above steps for the right rear leg. Install the retainer bracket before securing the right rear leg.
Installation Oven Assembly Electrical 1. Remove the two screws from above and beĆ low the control panel. Slide the panel out to acĆ cess the terminal blocks. Refer to page 7. OVEN STACKING 1. Place the upper oven on top of the lower oven. 2. Bolt the two ovens together from behind using the stacking brackets. UTILITY CONNECTIONS Transformer End Stop Shorting Jumper NOTE: Refer to Figure 6 for location of utility conĆ nection on the back of the ovens.
Installation Oven Assembly 3. Attach the supplied elbow assembly to the oven drain outlet on both units. 4. Attach the supplied drain hose to the top unit. Cut for proper length into the funnel drain. Use the remaining piece of hose for the bottom oven if necessary. See Figure 6 for location of drain connection on back of ovens. Top Oven Electric Cord Bottom Oven Electric Cord Utility Box Cavity Vent Extension 1. Attach the cavity vent extension using the siliĆ con tubing and two clamps provided. 2.
Installation Supply Water and Plumbing WATER CONNECTION Specific water/drain connection for City of Los Angeles NOTE: Must use COLD WATER ONLY. A shut off valve is to be provided adjacent to the oven. WARNING!! Operating the appliance without a water regulator installed will invalidate your warĆ ranty. This product must be installed by a licensed Plumber or Gas Fitter when installed within the Commonwealth of Massachusetts.
Installation Electrical Supply NOTE: Electrical connections must be performed by a qualified installer only. Before making any electrical connections to these appliances, check that the power supply is adeĆ quate for the voltage, amperage, and phase reĆ quirements stated on the rating name plate mounted on the appliance. The circuit breaker that is used to provide power to this appliance must have a minimum of .076" (3mm) contact spacing.
Operation MenuSelectt Control CONTROL DESCRIPTION 1. START/STOP KEY Ć press to start, cancel or pause the bake 2. COOL DOWN KEY Ć initiates oven cool down cycle 3. BAKE MORE KEY Ć press at the end of a bake cycle to add additional bake time in one minĆ ute increments. 4. DISPLAY Ć displays time or temperature and other information related to oven function and/ or programming. 5. NAVIGATION PAD Ć used to enter set points, time, and programmable settings. Also used to select the programmed product. 6.
Operation MenuSelectt Control 23. CIRCUIT BREAKER - Used to turn power to the unit on or off. 24. USB PORT - Used to download programĆ ming information from a USB drive OVEN STARTUP 1. Be sure the circuit breaker is pushed in. The display flashes OFF PRESS POWER KEY TO START. NOTE: If the real time clock and auto wake up functions are enabled the display reads PRESS POWER KEY TO START AUTO START. 2. Press the POWER KEY (21).
Operation MenuSelectt Control 4. Press the desired mode key, combi, steam, hot air or retherm. If Combi or Retherm are selected, use the arĆ rows or the alpha/numeric keypad to enter the desired percentage of steam. NOTE: Retherm has a temperature limit of 250Ć300_F. 5. Insert the core probe into the product. Load product into the oven and close the door. Be sure that the terminal end of the core probe is outside of the oven and clear of the door. 6.
Operation MenuSelectt Control PRODUCT PROGRAMMING Programming a Product Recipe Entering the Program Mode NOTE: The control can hold 99 recipes. Each recĆ ipe may have up to 6 cooking stages. 1. Press the PROGRAM KEY (17). If the control is password protected, the display reads ENĆ TER CODE. Use the alpha/numeric keypad to enter the manager passcode. Press the OK to enter the program mode.
Operation MenuSelectt Control 7. Use the arrows to select the fan rotation cycle. Choose between manual or auto. NOTE: This is the length of time the fan will roĆ tate in one direction before reversing. If manual is selected, use the arrows or the alĆ pha/numeric keypad to enter the desired fan cycle. Press OK to set the fan cycle. If auto is selected, the program will use the deĆ fault fan cycle setting. The default is set through the Manager Programming. See page 17. 8.
Operation MenuSelectt Control MANAGER PROGRAMMING Entering the Manager Program Mode 1. Press the MAINTENANCE KEY (19). If the conĆ trol is password protected, the display reads ENTER CODE. Use the alpha/numeric keypad to enter the manager passcode. Press OK to enter the program mode. 1. Use the arrows to highlight OVEN SETUP. Press OK to select the product. Programming Auto Start NOTE: The Auto Start function enables the oven to turn on at a programmed time of day and preheat to a programmed temperature. 1.
Maintenance Spray Bottle Operating Procedure NOTE: Only use a commercial oven cleaner/deĆ greaser with the spray bottle. DO NOT use chemicals that are not intended as oven cleaners. See chemical manufacturer's inĆ formation for intended use. NOTE: Further information can be found in the inĆ struction leaflet supplied with your spray bottle. 1. Unscrewāā tā heā sā prayerāā h ā ead a ā ndāā fā illā tā he containĆ er to the MAX mark.
Maintenance Cleaning and Preventive Maintenance CLEANING THE INTERIOR Daily Cleaning Daily cleaning of the appliance is essential for sanĆ itation, and to ensure against operational difficulĆ ties. The stainless steel cavity may corrode with improper cleaning of the oven. Use an oven cleanĆ ing detergent in conjunction with the supplied spray bottle. For difficult cleaning, allow the sprayĆon oven cleaner to work longer before rinsing. 1.
Maintenance Cleaning and Preventive Maintenance Oven Weekly Cleaning In addition to the daily cleaning, it is necessasry to clean behind the fan guard of this oven on a weekĆ ly basis. This is necessary for proper functioning of the oven. Scale will build up on the fan and heat source leading to a less efficient oven. 1. Turn off the oven. Make sure that the oven is cooled down to under 140 F (60 C). 2. Remove the rack guides. 3. Rotate the two screws on the left side of the fan guard. 5.
Maintenance Replacement Parts MENUSELECT CONTROL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART # 52537 39122 53487 39781 M3367 5805 52574 51594 52185 52647 52600 52161 38840 DESCRIPTION CONTROL PANEL, FRONT BOARD, 3 BUTTON PCB CONTROL, NAVIGATIONAL PAD (NAVY) MEAT PROBE JACK NUT, 6Ć32 KEPS (QTY 4) SCREW, M, 6Ć32 X 3/8 PNHD PH (QTY 2) DECAL, MARINE, NAVIGATIONAL PAD HARNESS, HV100E FRONT CONTROL CIRCUIT BREAKER, PANEL MOUNT USB CABLE SPACER, USB COVER, USB SCREW, MACH, 4Ć40 X 3/8, SS PAN HD 21
Maintenance Replacement Parts DOORS 7 12 13 4 11 9 8 9 2 1 10 6 9 8 15 LH DOOR 5 7 9 3 RH DOOR 14 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART # 51552 51534 50227 50228 50213 51542 51539 51668 16384 M6315 50836 51559 51556 51603 52514 DESCRIPTION ASSEMBLY, LH OUTER DOOR ASSEMBLY, INNER DOOR GLASS ASSY, LATCH RH ASSY, LATCH LH END CAP, HANDLE (QTY 2) ASSEMBLY, DOOR HANDLE PLATE, LATCH COVER (QTY 2) GASKET, DOOR LATCH (QTY 2) 10Ć24 X .
Maintenance Replacement Parts LH OUTERDOOR SUBASSEMBLY (P/N 51552) BREAKDOWN 6 9 5 3 7 11 SECTION B-B 12 A 10 2 8 1 B B 4 SECTION A-A ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART # 51523 51161 51424 51664 51528 51529 51519 16470 51450 51631 R1278 16384 DESCRIPTION DOORFRONT, LH GLASS, OUTER DOOR BUSHING, DOOR PIN TRIM, TOP DOOR TRIM, BOTTOM DOOR TRIM, VERTICAL DOOR (QTY 2) CLIP, DOOR GLASS NAMEPLATE, BLODGETT, 10 INCH DOOR CHANNEL, RH DOOR BUMPER, HIGH TEMPERATURE (QTY 6) RIVET, 1/8" POP S/S 10Ć24 X
Maintenance Replacement Parts RH OUTERDOOR SUBASSEMBLY (P/N 51559) BREAKDOWN 2 12 11 SECTION B-B A 7 13 3 9 5 8 10 1 6 B B 4 A ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART # 51558 51529 51664 51528 51424 51161 51519 51631 R1278 16384 51541 52475 51610 DESCRIPTION DOORFRONT, RH TRIM, VERTICAL DOOR (QTY 2) TRIM, TOP DOOR TRIM, BOTTOM DOOR BUSHING, DOOR PIN GLASS, OUTER DOOR CLIP, DOOR GLASS BUMPER, HIGH TEMPERATURE (QTY 6) RIVET, 1/8" POP S/S 10Ć24 X .
Maintenance Replacement Parts MOTOR 2 10 5 6 3 7 1 4 9 8 ITEM 1 2 3 4 5 6 7 8 9 10 PART # 39448 R8423 R8205 R4244 R8955 39332 R1971 R0726 R1539 8628 DESCRIPTION MOTOR MOUNT ASSEMBLY GORETEX GASKET, .25 X .18 (QTY 2) PLATE, FAN BRACKET COVER SHAFT SEAL SEAL RETAINER MOTOR, 220V, 1/2 HP SPACER, RACK GUIDE (QTY 4) WASHER, LOCK # 10 (QTY 4) 10Ć32 X .
Maintenance Replacement Parts ELECTRICAL PANEL 9 24 38 43 42 28 2 38 17 3 41 40 34 15 39 14 30 13 19 23 1 7 11 31 4 8 20 5 18 32 2 16 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART # 51110 51588Ć2 24356 M9616 M9608 51436 51437 38605 51122 52535 51435 15847 51489 51948 33 27 10 26 25 DESCRIPTION BRACKET, ELECTRICAL MOUNTING DRAWER SLIDE, MOVING (QTY 2) TRANSFORMER, 120V TO 24V 80VA AXIAL FAN, 4" (24V) 24VDC POWER SUPPLY DUCT, LOWER AIR BRACKET, INVERTER DRIVE TERMINAL BLOCK 3 POLE BRAC
Maintenance Replacement Parts ELECTRICAL PANEL (Continued) ITEM 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 PART # 50952 51614 4812 34706 16821 51516 51595 51593 51622 52292 52351 52352 52353 52446 R5770 37951 4068 R5056 52680 39914 R11090 52706 15772 R1278 52717 51454 51455 51453 52204 52201 R11100 R11090 51617 51616 DESCRIPTION TERMINAL BLOCK, 5 POSITION PUSH IN SCREW, #8Ć32 X .25 PAN PH (QTY 17) #10 X 3/8 PH SCREW (QTY 8) SCREW,MACH M3X.
Maintenance Replacement Parts INTERIOR COMPONENTS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART # 51623 D0128 39785 51488 50192 53016 52304 51623 52307 50020 51488 52716 36441 D0127 39324 DESCRIPTION RACK SUPPORT LIGHT BULB BLOWER WHEEL DOOR CATCH LIGHT GLASS 220V ELEMENT (440V OVEN) ELEMENT GASKET RACK SUPPORT CAVITY PROBE SPRAY TUBE DOOR CATCH PERIMETER DOOR GASKET HIĆLIMIT PROBE LIGHT GASKET CAVITY VENT SOLENOID 28
Maintenance Second Level Programming NOTE: The oven must be in the ON position in orĆ der to run the 2nd level programming Press Maint Key Scroll with or keys to "Factory Program" Press Ok Enter Code "3228" Press Ok Scroll to "Appliance Type" Press Ok Use Press Ok or to set to "Electric" Scroll to "Boiler Enable" Press Ok Use Press Ok or to set to "No" Scroll to "Quench Enable" Press Ok Use or to set to "No" Press Ok Scroll to "Exit" Press Ok Scroll to "Service" Press Ok
Maintenance Second Level Programming Press Ok to Exit Scroll to "Diagnostic Input" Press Ok Press and hold each button beĆ low to test the input listed on the right: (Input Tested) Temp Fan Error (Open or Closed Drive At Speed Relay) Combi Door (Open or Closed Door Switch) Fan Cavity Probe Temp Prog Cooling Fan Probe Temp 4 Core Probe Temp (Open if not inserted) Press Ok to Exit Press Esc to Exit Press Esc to Exit 30
Maintenance Troubleshooting TEST POINTS USING CONTROL DIAGNOSTIC OUTPUTS Key Output Components Temp Test Points to Relay Board Voltage AC + DC Black Lead Red Lead Heat On (Fan High Fwd, Hot Air, Hot Air Enable, Hot Air Contactor) Hot Air Terminal Block 4 Pin #4k 4ĆPin #4 Connector J6ĆPin #4ĆRD Wire 24VDC Temp Heat On (Fan High Fwd, Hot Air, Hot Air Enable, Hot Air Contactor) Hot Air Enable Terminal Block 4 Pin #4 Connector J6ĆPin #8ĆBL Wire 24VDC Temp Heat On (Fan High Fwd, Hot Air, Hot Air
Maintenance Troubleshooting TEST POINTS USING CONTROL DIAGNOSTIC OUTPUTS Key Fan Control Components Combi Test Points to Relay Board Voltage AC + DC Black Lead Red Lead Fan Speed Gentle Forward (20 Hz) J2 9Ć12 See Chart Below Terminal Block 4 Pin #4 24VDC Fan Fan Speed Low Forward (30 Hz) J2 9Ć12 See Chart Below Terminal Block 4 Pin #4 24VDC Prog Fan Speed High Forward (40 Hz) J2 9Ć12 See Chart Below Terminal Block 4 Pin #4 24VDC 1 Fan Speed Turbo Forward (50 Hz) J2 9Ć12 See Chart Bel
Maintenance Sequence of Operation When the Control is first turned on, it begins to Preheat the oven to 350?F by enabling the followĆ ing relays. The activated relays are associated with red LEDs which will turn on when the control sends a call to the relay. Relays are designated with a K, LEDs are designated with a D, and JuncĆ tions are labeled with a J. In preheat the following LEDs will be lit: Light Cook Done D25 LED will come on as the Light relay, K6, is closed.
Maintenance Sequence of Operation After preheat the control can be operated in ManuĆ al Mode or in one of the 100 programs. Each proĆ gram can have up to 6 steps and a hold. In each step the user can program Core Probe (Yes/No), Cook Time, Mode (Steam/Combi/Reth/Hot A), Set Temp, Fan Speed (Gentle/Low/High/Turbo), Fan Reverse (Manual/Auto), Fan Reverse Time, and Vent Setting (Close/Open). If Core Probe is "Yes", the unit will look for the reĆ sistance at the probe port on the front on the conĆ trol.
Maintenance Component Resistance Readings Part Name Ohms Part Name Ohms 24VDC Power Supply, Across +V & -V (Unwired DC Voltage) 326 Convection Motor Windings Blue to Black 6.2 24VDC Power Supply, Across L & N (Unwired Line Voltage) 0.6 Connection Motor Windings Brown to Black 6.2 Control Transformer (Primary) 25 Connection Motor Windings Brown to Blue 6.2 Control Transformer (Secondary) 0.6 Circuit Breaker Trip Coil 3.
Maintenance Probe Ohms Chart Temp Probe Ohms (P/N 51516) Temp Probe Ohms (P/N 51516) 0 1000 100 1386 20 1078 120 1460 24 1090 150 1575 30 1115 180 1685 50 1195 200 1758 60 1232 230 1868 80 1310 260 1978 93 1360 36
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S6163-CY-FSE-010
