KCO-25E CONVECTION OVEN INSTALLATION -- OPERATION -- MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183 PN 32219 Rev E (12/04) E 2000 --- G.S.
IMPORTANT WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. The information contained in this manual is important for the proper installation, use, and maintenance of this oven.
THE REPUTATION YOU CAN COUNT ON For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size, half-size, countertop and deck, convection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line.
Model: Your Service Agency’s Address: Serial Number: Your oven was installed by: Your oven’s installation was checked by:
Table of Contents Introduction Oven Description and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oven Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 Installation Delivery and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oven Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leg Attachment . . . . .
Introduction Oven Description and Specifications Blodgett convection ovens represent the latest advancement in energy efficiency, reliability, and ease of operation. Heat normally lost, is recirculated within the cooking chamber before being vented from the oven: resulting in substantial reductions in energy consumption and enhanced oven performance.
Introduction Oven Components Heating Elements --- located on the back wall of the oven, the elements provide heat to the baking chamber on electric ovens. Blower Wheel Cover --- located on the back interior wall of the oven. Protects the blower wheel. Blower Wheel --- spins to circulate hot air in the baking chamber. Control Panel --- contains wiring and components to control the oven operation. Convection Motor --- provides power to turn the blower wheel.
Installation Delivery and Location DELIVERY AND INSPECTION OVEN LOCATION All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven: The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance. D D Inspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver. Uncrate the oven and check for internal damage.
Installation Oven Assembly DOUBLE STACKING 1. Mount the lower section on legs as directed. 2. Set the upper section on the lower section. 3. Remove the two stacking straps from the bottom unit. 4. Remove the bottom left and right screws from the upper section. 5. Re-attach the two stacking straps with the screws removed in Steps 3 and 4. LEG ATTACHMENT NOTE: Before operating the KCO-25E, the unit must be mounted on the legs provided. 1. Tilt the oven onto its back. 2.
Installation Oven Assembly DOOR RELOCATION The KCO-25E is shipped with the door hinged on the right side. If left hand operation is necessary use the following procedure to relocate the door. 5. Relocate the handle and plate assembly on the door as follows: a.) Remove the four hex head screws which attach the handle plates to the door. b.) Twist the upper plate around the door handle by at least 90_. c.) Lower the handle and plate assembly out of the door. d.) Flip the handle and plate assembly 180_. e.
Installation Utility Connections ELECTRICAL CONNECTION THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR. U.S and Canadian installations This unit is supplied with a power cord and 6-20P NEMA plug (3 prong grounding 250 volt). It is intended for use with a 6-20R NEMA receptacle.
Operation Safety Information and Operating Tips THE INFORMATION CONTAINED IN THIS SECTION IS PROVIDED FOR THE USE OF QUALIFIED OPERATING PERSONNEL. QUALIFIED OPERATING PERSONNEL ARE THOSE WHO HAVE CAREFULLY READ THE INFORMATION CONTAINED IN THIS MANUAL, ARE FAMILIAR WITH THE FUNCTIONS OF THE OVEN AND/OR HAVE HAD PREVIOUS EXPERIENCE WITH THE OPERATION OF THE EQUIPMENT DESCRIBED. ADHERENCE TO THE PROCEDURES RECOMMENDED HEREIN WILL ASSURE THE ACHIEVEMENT OF OPTIMUM PERFORMANCE AND LONG, TROUBLE-FREE SERVICE.
Operation Solid State Digital Control OVEN CONTROLS Indicates the oven temperature is too low for the selected product recipe. Wait until is displayed. 1. POWER ON/OFF - controls the operation of the oven. When lit the power to the unit is on. If the switch is not lit, the power to the unit is off. 2. DISPLAY --- displays time, temperature and other information related to oven function. Time is displayed in minutes and seconds and counts down. 3.
Operation Solid State Digital Control OVEN OPERATION PRODUCT PROGRAMMING NOTE: The display examples given below are for product 1. NOTE: The example given below is for Product 1. 1. Toggle the POWER SWITCH (1) to the ON as the oven position. The display reads heats to, or cycles at the programmed idle temperature. 2. Select one of the six (6) programmed PRODUCT KEYS (4). Press the key once if one pan of the product is to be loaded. The display reads .
Operation Solid State Digital Control 4. The control flashes then displays the current time for three pans of product. The new cook time may now be entered in minutes and seconds. When the desired time is reached press the PROGRAM key (5) to save the new time. 5. All items for the selected product key have now been programmed. The display reads . NOTE: Another product key may be programmed at this time by repeating Steps 1-4. To exit the Program Mode: 1.
Operation Suggested Times and Temperatures PRODUCT FAHRN. CELCIUS 400_F 450_F 300_F 205_C 235_C 150_C 8-10 mins. 7-8 mins. 2 hrs 3 3 1 375_F 400_F 400_F 190_C 205_C 205_C 25-30 mins. 7-8 mins. 5-7 mins. 2 3 3 POULTRY Chicken Breast & Thigh Chicken Back & Wing Chicken (1/2 lbs. quartered) 350_F 350_F 350_F 175_C 175_C 175_C 40 mins. 35 mins. 30 mins.
Maintenance Cleaning and Preventative Maintenance CLEANING THE OVEN PREVENTATIVE MAINTENANCE Stainless steel ovens may be kept clean and in good condition with a light oil. 1. Saturate a cloth, and wipe the oven when it is cold. 2. Dry the oven with a clean cloth. The best preventative maintenance measures are, the proper installation of the equipment and a program for routinely cleaning the ovens.
Maintenance Troubleshooting Guide POSSIBLE CAUSE(S) SUGGESTED REMEDY SYMPTOM: Blower motor not running S S S S No power to oven S S S S Door is open Door switch malfunction Motor burned out Press POWER ON/OFF key Close the door * * SYMPTOM: Controller displays PROB S Short or open temperature probe S Loose probe connections at controller or S * S * S Internal problem with controller S * thermostat SYMPTOM: Motor is running: No Heat S S S S S Loose wire between element and relay S S S S S E
CUSTOMER INSERT WIRING DIAGRAM HERE
