MT1820E CONVEYOR OVEN INSTALLATION -- OPERATION -- MAINTENANCE BLODGETT OVEN COMPANY www.blodgettcorp.com 50 Lakeside Avenue, Box 586, Burlington, Vermont 05402 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183 PN M7260 Rev D (6/01) E 2000 --- G.S.
IMPORTANT WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. The information contained in this manual is important for the proper installation, use, and maintenance of this oven.
THE REPUTATION YOU CAN COUNT ON UNE RÉPUTATION SUR LAQUELLE VOUS POUVEZ COMPTER For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget.
Model: Your Service Agency’s Address: Serial Number: Your oven was installed by: Your oven’s installation was checked by:
Table of Contents Introduction Oven Description and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oven Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 Installation Delivery and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oven Location and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oven Assembly . . . . . . . . . . . .
Introduction Oven Description and Specifications Cooking in a conveyor oven differs from cooking in a conventional deck or range oven since heated air is constantly recirculated over the product by a fan in an enclosed chamber. The moving air continually strips away the layer of cool air surrounding the product, quickly allowing the heat to penetrate. The result is a high quality product, cooked at a lower temperature in a shorter amount of time.
Introduction Oven Components Baking Chamber --- products pass through the baking chamber on the conveyor belt for cooking. Conveyor Belt Assembly --- stainless steel chain link (conveyor) belt and support that carries product through the oven. Crumb Pan --- catches crumbs from products on the conveyor. Located under conveyor belt at both ends of the baking chamber. Control Box --- contains electrical wiring, cooling fan or louvers, drive motor and drive chain.
Installation Delivery and Inspection The oven can now be moved to the installation site. Check the following list with Figure 2 on page 3 to be sure all items were received. All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven: D D Inspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver. Uncrate the oven and check for internal damage.
Installation Oven Location and Ventilation LOCATION VENTILATION The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance. U.S. and Canadian installations Refer to your local ventilation codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment”, NFPA-96-Latest Edition.
Installation Oven Assembly LEGS OVEN STAND WITH CASTERS 1. Lay the oven on it’s back. Screw one leg into each of the four holes located on the bottom of the oven chamber. 2. Tighten the hex nut at the top of each leg. 3. Lift the oven upright onto the legs. 1. Attach each leg to the stand frame with a lock washer and nut. DO NOT tighten completely. 2. Position the shelf between the legs with the smooth surface facing the top of the stand. Align the shelf with the holes in each leg.
Installation Oven Assembly STACKING THE OVENS Bottom Oven 2. Attach the heat shield brackets to the bottom of the control box of the upper oven with the screws provided. 3. Carefully lift the upper oven off the pallet and place it on the lower oven. Be sure the alignment pins are inserted into the holes in the top of the lower oven. 4. Slide the heat shield into the brackets. 1. Install the legs, as directed. 2. Attach the stacking rail to the back of the control compartment. Top Oven(s) 1.
Installation Oven Assembly CONVEYOR 1. Slide the conveyor assembly through the left hand tunnel opening until the sprocket is inside the control box. See Figure 6. 2. Install the drive belt on the motor and then around the pulley on the conveyor assembly. See Figure 7. Pull the conveyor assembly back to tighten the belt. Unless specified otherwise, conveyor travel is factory set for left to right operation when facing the front of the oven.
Installation Utility Connections --- Standards and Codes U.S. and Canadian installations THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Installation Electrical Connection Before making any electrical connections to this unit, check that the power supply is adequate for the voltage, amperage, and phase requirements stated on the rating plate. A wiring diagram accompanies this manual and is also attached to the inside of the control box. L1 Supply L2 208/240 Oven U.S. and Canadian installations Electrically-fired models are equipped for operation on 208 or 240VAC, 1Φ, 60Hz, 2 wire grounded circuits.
Operation Safety Information THE INFORMATION CONTAINED IN THIS SECTION IS PROVIDED FOR THE USE OF QUALIFIED OPERATING PERSONNEL. QUALIFIED OPERATING PERSONNEL ARE THOSE WHO HAVE CAREFULLY READ THE INFORMATION CONTAINED IN THIS MANUAL, ARE FAMILIAR WITH THE FUNCTIONS OF THE OVEN AND/OR HAVE HAD PREVIOUS EXPERIENCE WITH THE OPERATION OF THE EQUIPMENT DESCRIBED. ADHERENCE TO THE PROCEDURES RECOMMENDED HEREIN WILL ASSURE THE ACHIEVEMENT OF OPTIMUM PERFORMANCE AND LONG, TROUBLE-FREE SERVICE.
Operation Oven Operation CONTROLS DESCRIPTION HEAT INDICATOR light (2) cycles on and off with the demand for heat. 3. Press and hold the arrow keys on the COOK TIME CONTROL (4) to set the desired cook time. Use the up arrow key to increase the time and the down arrow key to decrease the time. The cook time range for this unit is 1---12 minutes. Oven Shut Down: 1. ON/OFF SWITCH --- Controls power to the oven. 2. HEAT INDICATOR LIGHT ---When lit indicates the elements are operating. 3.
Operation Oven Adjustments for Cooking The combination of belt time, oven temperature, and air flow are important for achieving quality results from your Blodgett conveyor oven. Use the following guidelines to adjust the belt time and oven temperature of your unit. For questions regarding further oven adjustments, please contact your local Blodgett Sales Representative for assistance.
Maintenance Cleaning Follow this recommended cleaning schedule for proper oven performance. Daily: 1. Clean the conveyor belt using a wire brush. Allow any foreign material to drop into the crumb pans. 2. Empty and clean the crumb pans. Every Three Months: 1. Brush and clean the guards of the cooling fans. Every Six Months: The inside of the oven should be cleaned to remove anything that could have dropped off the conveyor belt and possibly blocked some of the air flow holes. 1.
Maintenance Component Locations Cooling Fans S.S.
Maintenance Troubleshooting Guide POSSIBLE CAUSE(S) SUGGESTED REMEDY SYMPTOM: Blower motor(s) not running S S S S Power switch turned OFF S S S S No power to oven Bad capacitor Motor(s) burned out Turn to ON position Replace main fuses or reset breakers Replace capacitor * SYMPTOM: Oven will not heat (heat on light will not come on).
Maintenance Troubleshooting Guide POSSIBLE CAUSE(S) SUGGESTED REMEDY SYMPTOM: Oven will not reach desired temperature S S S S S S S No power to oven S Blower motor(s) not running S Defective heating element relay S Shorted probe S Heating element(s) burned out S Internal problem with main temperature controller S Cooling fan not working properly S Replace main fuses Check control switch and/or fuses * * * * * SYMPTOM: Conveyor belt will not run S S S S Control circuit fuse blown S S S S Belt hook
CUSTOMER INSERT WIRING DIAGRAM HERE
