SBC-G Series KTT-E Series ELECTRIC TOP TILTING KETTLE GAS TABLE BOILERLESS STEAMER INSTALLATION INSTALLATION–- OPERATION OPERATION – - MAINTENANCE BLODGETT OVEN COMPANY BLODGETT OVEN COMPANY www.blodgett.com www.blodgett.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. POST IN A PROMINENT LOCATION Instructions to be followed in the event user smells gas. This information shall be obtained by consulting your local gas supplier.
IMPORTANT - READ FIRST - IMPORTANT WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES. CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
Table of Contents Important Operator Warnings .........................................................page 1 References.................................................................................... page 2 Equipment Description................................................................... page 3 Inspection and Unpacking ............................................................ page 4 Installation ..................................................................................
Equipment Description Your 3-pan, 5-pan or 10-pan boilerless steamer is designed to give years of service. It has a stainless steel cavity (cooking chamber) which is served by an gas heated atmospheric steam generating reservoir. A powerful blower circulates the steam in the cavity to increase heating efficiency. Each cavity holds up to three, five or ten steam table pans (12” x 20” x 21/2” deep) as shown below.
Inspection & Unpacking CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. Your boilerless steamer will be delivered completely assembled in a heavy shipping carton strapped to a skid. On receipt, inspect carton carefully for exterior damage. Carefully cut the straps and detach the sides of the carton from the skid. Pull the carton up off the unit. Be careful to avoid personal injury or equipment damage from staples which might be left in the carton walls.
Installation WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES. CAUTION DO NOT INSTALL THE UNIT WITH THE REAR VENTS BLOCKED OR WITHIN 2 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FAT FRYER, CHARBROILER OR KETTLE.
Installation WARNING DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN. BLOCKING THE DRAIN IS HAZARDOUS. For a Unit on casters: a. The installation shall be made with a connector that complies with the standard for connectors for movable gas appliances; ANSI Z21.69.CSA 6.16, and a quickdisconnect device that complies with the standard for quick-disconnect devices for use with gas fuel, ANSI Z21.41.CSA 6.9. CAUTION DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER.
Installation WARNING DO NOT STACK STEAMERS WHEN LEGS ARE USED. 5. Factory-Stacked Units This section is applicable only if you are installing factory-stacked units. Installing stacked steamers is similar to installing a single unit. The steamers are stacked and assembled at the factory and delivered with the water connections and drain hoses required for a single point connection. a. Water Connection The same water supply connection is used for both units.
Initial Start-Up WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN CAUSE BURNS. After the boilerless steamer has been installed, test it to ensure that the unit is operating correctly. 1. Remove all literature and packing materials from the interior and exterior of the unit. 2. Make sure the water supply line is open. 3. Make sure that the gas supply line is open and that the manual knob on the main gas valve is turned to the ON position.
Operation A. Controls Operator controls are on the front right of the unit. The control panels have the following touch pads and indicator lights: TIME display 1. The TIME display shows the remaining cooking time. It displays three dashes in MANUAL mode. 2. The ON/OFF rocker switch gets the unit ready for use or shuts it off. 3. The READY indicator light indicates the unit has achieved the ready temperature. 4. Hour meter records cumulative hours of operation. 5.
Operation WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM THE STEAM COMING OUT OF THE UNIT. THE STEAM CAN CAUSE BURNS. High Float B. Operating Procedure 1. Press the ON/OFF rocker to the ON position, (Fi ) is displayed in the TIME display window. The steam generating reservoir will begin filling, displaying (Fi ) and (Fi ) as it fills. After initial fill the unit will begin draining displaying (Fi ), refilling displaying (Fi ), and then begin heating until the READY light comes on (about 15-20 minutes).
Cleaning WARNING DISCONNECT THE POWER SUPPLY BEFORE CLEANING THE OUTSIDE OF THE STEAMER. KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT. To keep your boilerless steamer in proper working condition, use the following procedure to clean the unit. This regular cleaning will reduce the effort required to clean the steam generator and cavity. A. Suggested Supplies 1. Mild detergent 2. Stainless steel exterior cleaner 3.
Cleaning WARNING ALLOW THE STEAMER TO COOL COMPLETELY BEFORE CLEANING. HOT SURFACES CAN CAUSE SEVERE BURNS. C. Cleaning Steps STEP 1 - Press OFF switch to turn steamer OFF and open steamer door. STEP 2 - CAUTION: allow the steamer to cool completely before cleaning. WARNING FAILURE TO CLEAN THE STEAMER AS SPECIFIED COULD NEGATIVELY IMPACT THE PERFORMANCE OF THE STEAMER. STEP 3 - Remove steam lid by grasping the two tabs located on the lid front and sliding pan forward.
Maintenance The boilerless steamer is designed for minimum maintenance and no user adjustments should be necessary. Certain parts may need replacement after prolonged use. If there is a need for service, only Authorized Service Agents should perform the work. If steam or condensate is seen leaking from around the door, take the following steps: 1. Check the door gasket. Replace it if it is cracked or split. 2. Inspect the cooking chamber drain to be sure it is not blocked. 3.
Troubleshooting Your boilerless steamer is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel. If an item on the check list is marked with (*), it means that the work should be done by an Authorized Service Agent. SYMPTOM WHO WHAT TO CHECK Fault Display 1 or 2. User a. Clean floats in unit / Check float probe orientation b.
Parts List Boilerless Steamer OM-SBC-G 15
Parts List Boilerless Steamer 16 OM-SBC-G
Parts List Boilerless Steamer 29 30 31 32 36 37 35 34 33 OM-SBC-G 17
Parts List Boilerless Steamer To order parts, contact your Authorized Service Agent. Supply the model designation, serial number, part description, part number, quantity, and when applicable, voltage and phase.
Wiring Diagram OM-SBC-G 19
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date 20 OM-SBC-G Maintenance Performed Performed By
BLODGETT OVEN COMPANY www.blodgett.