Serial Number BX88100 Universal AutoStop™ Operator Manual & Installation Instructions AutoStop™ Hitch Connector 2” Receiver 292-2215 Rev A Page 1 of 12 10/30/13
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions AutoStop™ uses the forward momentum of your towed vehicle to effect a smooth quick stop, reducing braking distances as much as 30 percent. When your RV slows down, the momentum of the towed vehicle pushes AutoStop™ into the hitch. AutoStop™ retracts the cable, proportionally activating your car’s brakes. The more force applied to AutoStop™, the tighter the cable - for even more supplemental braking power.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions AutoStop™ Cable Attachment 1. From the drivers seat note the distance and direction from the steering column to the brake pedal when the brake pedal is fully depressed. This will normally be a little below and a little inboard of the steering column. Mark the spot on the carpet with chalk where the cable should pass through the floor.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions continued to previous page 5. Hook the connector cable assembly to the cable fork on the AutoStop™ receiver cable assembly. Attach the cable thimble to the other end of the connector cable assembly with the detent pin. (Figure 6) Run the loose end of the brake cable through the fork and thimble, double it back on itself and secure it with the two cable clamps.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions AutoStop™ Electrical Installation The AutoStop™ uses the towed vehicles brakes. Most vehicle’s brake lights work with the key in the off or in the accessory position. This creates the possibility of the towed vehicle’s battery being drained while towing as the brake lights are activated each time the brake pedal is depressed by the AutoStop™. Included are electrical parts which bypass the towed vehicles battery while towing.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions continued to previous page 10. Gather up the wires and the relay. Anchor them up out of the way so they will not interfere with driving the vehicle with wire ties. Figure 8 WARNING: Motorhome dash light must be installed according to installation instructions or warranty will be void. RV DASH LIGHT 1. Dash light will allow a visual indication that the towed vehicles' brakes are activated. 2.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions AutoStop™ Maintenance The AutoStop™ and the inside of the receiver tube should be cleaned and lubricated with silicon spray at 1,000 mile intervals to prevent the buildup of road dust preventing the action to slide with ease. The AutoStop™ should be disassembled, thoroughly cleaned and lubricated every 10,000 miles. At this time the actuating cable should be replaced if there are any signs of cable wear.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions ASSEMBLY INSTRUCTIONS 1. Slide the cable assembly back into the AutoStop™ tube and secure the cable clamp with the flag terminal and the round head screw. Be sure the plastic cable housing is inserted in the slot so the inside cable does not rub at the slot, but also be sure the cable assembly isn't inserted too far that it interferes with the spring inside the tubing. See Figure 10. 2.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions continued from previous page Secondary Pulley Assembly 5. Place the pulley divider on the pulley. (Figure 13) NOTE: The pulley divider is NOT square. It is slightly wider one direction than the other. During use, the pulley divider must be oriented long side horizontal, to keep the cable from jumping between pulleys. 6. Set the wide pulley on top of the pulley divider. It is symmetrical so it can be put on either way.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions continued from previous page Figure 16 Bottom View of AutoStop™ Figure 17 Figure 18 Figure 19 AutoStop™ Adjustment The AutoStop™ "Load Ranger" is equipped with a return spring and an adjusting nut to set the spring pre-load in proportion to the weight of the towed vehicle. This pre-load will not allow the activation of the towed vehicle's brakes during light braking of the towing vehicle.
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions Replacement Parts 9 21 17 19 7 2 8 13 16 18 14 20 10 6 3 12 11 4 1 15 Item No. Part No. 5 Description Qty. 1.................................... 62-3161................................. Cable Assembly.........................................................................1 2.................................... 201-0150............................... 1/4”-20 x 3/8” Socket Head Cap Set Screw..........................
BX88100 Universal AutoStop™ Operation Manual & Installation Instructions continued from previous page Item No. Part No. Description Qty. Items Not Shown 22.................................. 62-3366................................. Brake Cable Assembly..............................................................1 23.................................. 290-0159............................... 13” Nylon Cable Tie...................................................................4 24.........................
