TM60/72 TM84/100 REAR DISCHARGE 60, 72, 84, 100 FINISHING MOWERS Published 02/11 Part No. 00779788C OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover RHINO ® 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 E-mail: parts@servis-rhino.com ©2011 Alamo Group Inc. $0.
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START! Read the safety messages on the implement and shown in your manual.
In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Alamo Group Ag.
Table of Contents SAFETY SECTION .............................................................................................................. 1-1 General Safety Instructions and Practices ......................................................................................................... 1-2 Operator Safety Instructions and Practices ....................................................................................................... 1-3 Equipment Operation Safety Instructions and Practices .......
Raising the Mower ........................................................................................................................................... 4-24 Operating the Tractor and Mower .................................................................................................................... 4-24 Crossing Ditches and Steep Inclines ............................................................................................................... 4-25 OPERATING THE TRACTOR AND IMPLEMENT ......
SAFETY SECTION Safety Section 1-1 © 2011 Alamo Group Inc.
SAFETY General Safety Instructions and Practices SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. (SG-31) The rotating parts of this machine continue to rotate even after the PTO has been turned off.
SAFETY SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss.
SAFETY Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death. (SG-33) DO NOT operate this Implement on a Tractor that is not properly maintained.
SAFETY Always keep a careful lookout and use extreme care when working around utility and municipal obstructions. Never allow the Mower to contact any utility, municipal, or other type structure. Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation. (SPU-5) SAFETY Do not operate the implement while wearing loose fitting clothing. Entanglement of the clothing with the rotating elements can result in serious injury or even death.
SAFETY There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in weeds and in heavy grass. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.
SAFETY Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) SAFETY Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completelystopped. (SG-12) Start tractor only when properly seated in the Tractor seat.
SAFETY Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.
SAFETY SAFETY Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object.
SAFETY Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor: -Equip the Tractor with a fire extinguisher in an accesible location. -Do Not operate the Mower on a Tractor with an underframe exhaust. -Do Not smoke or have an open flame near the Mower and Tractor. -Do Not drive into burning debris or freshly burnt areas. -Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
SAFETY Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully.
SAFETY Connecting or Disconnecting Implement Safety Instructions and Practices DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter.
SAFETY Transporting Safety Instructions and Practices SAFETY Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over.
SAFETY Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly. Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment.
SAFETY Maintenance and Service Safety Instructions and Practices SAFETY Make sure the PTO shield, integral driveline shields, and input shields are installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. (S3PT-8) Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine.
SAFETY Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Perform service, repairs and lubrication according to the maintenance section.
SAFETY PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino mower parts for economy and safety.
SAFETY Decal Location NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals SAFETY TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
SAFETY SAFETY ITEM PART NO. QTY TYPE DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
SAFETY Decal Description Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. SAFETY P/N 00725746 TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
SAFETY Multi Hazard Decal Sheet SAFETY P/N 00749117 TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
SAFETY DANGER! Keep Away blade contact can cause serious injury or death. DANGER! Make certain that drivelines are correct length and are securely attached. P/N 00756494 WARNING! - Guard Missing, Do Not Operate P/N 00775933 TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
SAFETY WARNING! Failure to use and maintain shields and deflectors in good condition may lead to injury or death from entanglement with rotating parts, being hit by objects thrown with great force by blades, or by contact. SAFETY Always replace guards which have been removed for maintenance. Never operate with guards missing or broken. Chain guards, gearbox, driveline shields, rubber fabric deflectors and solid band enclosures are subject to wear.
SAFETY DANGER! Keep Away Thrown Objects. P/N 00769737 WARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if get caught between V-Belt and Pulley. P/N 00758194 IMPORTANT! Be Aware, Be Alert, Be Alive, Be Trained. P/N D353 TM60/72/84/100 02/11 © 2011 Alamo Group Inc. Safety Section 1-25 SAFETY Inspect the area before mowing for potential mower hazards. Remove or avoid all foreign objects such as wire, cable, metal objects, and all other foreign material.
SAFETY SAFETY PELIGRO! Spanish Translation for Driveline Safety P/N 00773723 WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only. P/N D103 10 Hour - Lubrication Decal P/N 00755691 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
SAFETY Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 P/N 03200347 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts. P/N 00760657 LOGO NAME P/N 99101 TM60/72/84/100 02/11 © 2011 Alamo Group Inc. Safety Section 1-27 SAFETY Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.
SAFETY Model Name - TM60 SAFETY 00785208 Model Name - TM72 00785209 Model Name - TM84 00785210 Model Name - TM100 00785211 TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
SAFETY Model Name - TURBO 00785212 00778611 TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations SAFETY U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
Contents Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 A Word To The User/Operator . . . . . . . . . . . . . . . . . . . . 3 The Industrial/Agricultural Mower. . . . . . . . . . . . . . . . . 4 Follow A Safety Program . . . . . . . . . . . . . . . . . . . . . . . . 5 Prepare For Safe Operation . . . . . . . .
Safety Alerts Symbol Signal Words This Safety Alert Symbol means: “ATTENTION! STAY ALERT! YOUR SAFETY IS INVOLVED!” Signal words are distinctive words that will typically be found on safety signs on the mower and other worksite equipment. These words may also be found in this manual and the manufacturer’s manuals. These words are intended to alert the operator to a hazard and the degree of severity of the hazard.
The Industrial/Agricultural Mower Industrial/Agricultural Mower Types Mowers are used for pasture clipping, crop residue shredding, heavy brush cutting, waterways, right-ofways, roadside or highway mowing. Also, these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries. Flail Boom Rotary Sickle Bar Folding Wing Rotary The Industrial/Agricultural Mower Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed.
Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat — Safety shoes — Safety goggles or face shield — Heavy gloves — Hearing protection — Reflective clothing — Wet weather gear — Respirator or filter mask Wear whatever is needed—don’t take chances.
Follow A Safety Program Avoid Injury From Raised Equipment Avoid Injury From High Pressure Fluid Avoid possible crushing injury from falling mower or other raised equipment. Avoid fluid injection injury due to high pressure fluid leaks. Avoid Crushing – Block Up or Securely Support Mower Before working near or under raised mower or equipment parts: — Securely support or block up raised mower or equipment parts according to the operator’s manual.
Follow A Safety Program Be Alert! For Safe Operation Know where to get assistance. Know how to use a first aid kit and fire extinguisher/fire suppression system. You must be a qualified and authorized operator for proper operation of your machine. You must clearly understand the written instructions supplied by the manufacturer, be trained—including actual operation of the mower—and know the safety rules and regulations for the worksite.
Follow A Safety Program Some Rules You Must Work By (continued) Keep Children Away from Equipment — Only qualified and authorized individuals may operate this equipment. — Never allow children to play on, ride on or operate the equipment. Children are not qualified to operate this equipment. — Do not allow any riders. — Use three-point contact (handholds and steps) and face the equipment when mounting or dismounting. — Keep bystanders 300 ft (92 m) from the mowing operation.
Prepare For Safe Operation Check The Mower And Tractor Equipment Before beginning your work day inspect the machine and have all systems in good operational condition. Walk-Around Inspection WARNING! Prevent possible crushing injury from falling equipment. Hydraulic system or part failure could cause unsupported equipment to fall. Do not go under raised equipment unless it is properly supported according to the operator’s manual.
Prepare For Safe Operation Know The Work Area Before you operate the mower thoroughly inspect the work area. Walk around the area and inspect the surfaces you will travel on when using the mower.
Prepare For Safe Operation Tractor And Mower Controls Safety Test Start the tractor following the specific procedures in the manufacturer’s operator’s manual. These procedures normally include: — Fasten and adjust seat belt on your ROPS-equipped tractor. — Check parking brake for engagement. — Check PTO disengagement. — Check all controls for Park position. — Warn others in area before starting tractor. — Start tractor following tractor manufacturer’s recommended starting procedures.
Prepare For Safe Operation Hitching Mower To Tractor Read and Understand Manuals Before Operating Three-point hitch-mounted mowers: — Refer to mower and tractor manufacturers’ manuals. — Place tractor’s hydraulic power lift (rockshaft) selector lever in down position to avoid unexpected movement. — Explain the hitching procedures to those operators who cannot read. — Front-end weights may be needed to maintain steering control and front-end stability. Refer to the manufacturers' operator's manual(s).
Start Safely Make The Right Start Mow only in daylight or good artificial light conditions. Avoid serious injury or death from mower-thrown objects or blade contact: — Keep chain shields, flexible or solid deflector shields or discharge chutes in place and in good repair. — Keep bystanders at least 300 ft (92 m) from mowing operation. — Never direct mower discharge toward anyone. — Keep hands, feet and other body parts away from rotating parts, blades and discharge openings.
Operate Safely Mower-Thrown Objects (continued) Disc Mowers — When using a disc mower it is important to know the area to be mowed. If the operator has mowed the field before and is familiar with all obstacles that may be present, it is sufficient to watch ahead of the mower path for any additional objects that may have entered the field. Be ready to stop or avoid any objects that could be hazardous if thrown by the mower.
Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower: — Keep removable discharge chute in place and over discharge opening. — Never stand on a mower housing when the tractor engine is operating. — Distribute grass clippings with discharge chute facing mowed area. — Before clearing a clogged mower or discharge chute, shut down your machine using proper equipment shut down practice. (See page 18, Proper Equipment Shut Down Practices.
Operate Safely Wing And Side Mount Mowers Safety Practices Raised wing positions reduce shielding protection and increases the thrown object and blade contact hazard risks. Avoid possible serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations: — Do not mow with bystanders within 300 ft (92 m) of the mower. — Be sure no one is near mower while raising or lowering wings.
Operate Safely Uneven Terrain Mowing Safety Practices (continued) Maintain Control, Use Low Speeds — Use extreme care to maintain control over the equipment when operating in these conditions. — Increase tractor stability by adding wheel weights, ballast and increasing wheel spacing to maximum. Refer to operator’s manual for recommendations. — Maintain minimum ground speed. — Make wide and gradual turns. — Avoid sudden starts, stops, and turns when operating up, down, or across slopes.
Park Safely Parking Safety Practices — Use designated or out-of-traffic areas. — Use firm level ground locations. — Set parking brake. — Lower raised equipment to ground. P Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor. (See page 18, Proper Equipment Shut Down Practices.) Set Parking Brake Lower Raised Equipment to Ground Sloping ground parking locations: — Position equipment across slope. — Set parking brakes. — Lower raised equipment to ground.
Shut Down Safely Dismounting Properly — Never dismount from moving equipment. — Never jump from any machines. — Dismount carefully. — Check for slippery steps. — Keep feet and hands away from controls. — Use handholds and steps during dismount. — Face machine and use three-point contact (2 hands and 1 foot or 2 feet and 1 hand).
Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat — Safety shoes — Safety glasses, goggles or face shield — Apron and gloves — Hearing protection — Welding helmet or goggles — Respirator or filter mask Wear whatever is needed—don’t take chances.
Perform Maintenance Safely Prepare The Machine Stored energy sources (electrical, mechanical, hydraulic, pneumatic, chemical, thermal, etc.) must be controlled or reduced to a practical minimum before performing any maintenance, repair or service procedures. Safety practices to prevent potential injuries from energy-releasing sources: — Disengage PTO before shutting off engine. — Place controls in PARK or NEUTRAL before shutting off engine. — Set parking brake or block wheels.
Perform Maintenance Safely Use Proper Ventilation If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, make sure you open the doors and get outside air into the area. WARNING! Prevent possible injury. Never work on machinery with the engine running unless instructed by the manufacturer’s manuals for specific service.
Perform Maintenance Safely Hydraulic System Hazards The hydraulic system is under pressure whenever the engine is operating and may hold pressure even after the engine is shut off. Cycle all hydraulic controls including the auxiliary hydraulic control after the engine is shut down. Relieve trapped pressure in the lines after the attachments are shut down and resting on the ground. During inspection of the hydraulic system: — Wait for fluid to cool before disconnecting the lines.
Perform Maintenance Safely Avoid Explosion WARNING! Avoid possible serious injury from explosion. Lead-acid batteries produce extremely explosive gases especially when being charged. Keep arcs, sparks, flames and lighted tobacco away. — Do not smoke near batteries. — Keep arcs, sparks and open flames away from batteries. — Provide adequate ventilation. Never check the battery by placing a metal object across the battery posts — the resulting spark could cause an explosion.
Perform Maintenance Safely Tire And Wheel Maintenance (continued) WARNING! The types of wheels and tires usually found on this equipment require special care when servicing to prevent death or serious injury. Do not inflate the tires above the recommended pressure. Be sure to replace tire ballast if equipped. See manufacturer’s specifications for ballast requirements. Keep wheel lug nuts tightened to manufacturer’s recommendations. Never cut or weld on a wheel with an inflated tire mounted on it.
Perform Maintenance Safely Mower Blade Maintenance (continued) — How are mower blades made? Mower blades are made of high strength alloy spring steel. They are hot-forged and shaped to meet the manufacturer’s individual specifications, then heat treated and tempered to a high strength, ductile state to reduce the possibility of breaking while mowing. Blades are tested to ensure they meet strength, hardness, and ductility standards.
Contenido Reconocimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introducción . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Alertas de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Palabras para el usuario/operador . . . . . . . . . . . . . . . . 3 Cortadora de césped industrial/para agricultura . . . . 4 Cumplimiento del programa de seguridad . . . . . . . . . 5 Preparación para una operación segura . . . . . . . . . . .
Alertas de seguridad Símbolo Palabras indicativas Este símbolo de alerta de seguridad significa: “¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU SEGURIDAD ESTÁ EN RIESGO!” Las palabras indicativas son palabras distintivas que típicamente se encontrarán en letreros de seguridad de la cortadora de césped y otros equipos del sitio de trabajo. Estas palabras también se pueden encontrar en este manual y en los manuales del fabricante.
Cortadora de césped industrial/para agricultura Tipos de cortadora de césped industrial/para agricultura Las cortadoras de césped se usan para recortar pasturas, desmenuzar residuos de cultivos, cortar arbustos, realizar desbroce pesado, cortar la hierba en vías de agua, derechos de paso, costados de caminos o autopistas. Además, estas cortadoras se usan para cortar la hierba y otras plantas en zonas públicas como parques y cementerios.
Cumplimiento del programa de seguridad Protéjase a sí mismo Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales.
Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Evite posibles lesiones de aplastamiento por caídas de la cortadora u otros equipos elevados. Evite ser aplastado – Bloquee o apoye con seguridad la cortadora Antes de trabajar cerca o debajo de partes levadas de la cortadora o de los equipos: — Apoye o bloquee con seguridad las partes elevadas de la cortadora o los equipos de acuerdo con el manual del operador.
Cumplimiento del programa de seguridad ¡Manténgase alerta! Para una operación segura Sepa dónde obtener asistencia. Sepa cómo usar un equipo de primeros auxilios y un extintor de incendios/ sistema de supresión de fuego. Usted debe ser un operador cualificado y autorizado para operar la máquina correctamente.
Cumplimiento del programa de seguridad Algunas reglas que debe cumplir al trabajar (continuación) — Únicamente personas cualificadas y autorizadas pueden manejar estos equipos. — Nunca permita que los niños jueguen en los equipos, viajen en ellos o los hagan funcionar. Los niños no están cualificados para manejar estos equipos. — No transporte pasajeros. — Use contacto en tres puntos (asideros y peldaños) y enfrente el equipo al ascender o descender de él.
Preparación para una operación segura Revise los equipos de la cortadora de césped y el tractor Antes de comenzar la jornada de trabajo, inspeccione la máquina y asegúrese de que todos los sistemas estén en buenas condiciones operacionales. ¡ADVERTENCIA! Evite posibles lesiones por aplastamiento producidas por equipos que caen. La falla del sistema hidráulico o de una parte podría causar la caída de equipos que no están apoyados.
Preparación para una operación segura Familiarícese con la zona de trabajo Antes de hacer funcionar la cortadora de césped, inspeccione cuidadosamente la zona de trabajo. Recorra a pie alrededor de la zona e inspeccione las superficies sobre las cuales se desplazará cuando utilice la cortadora.
Preparación para una operación segura Prueba de seguridad de los controles del tractor y de la cortadora de césped Arranque el tractor siguiendo los procedimientos específicos del manual del operador del fabricante. Estos procedimientos normalmente incluyen: — Colóquese y ajústese el cinturón de seguridad en el tractor equipado con ROPS. — Verifique que el freno de estacionamiento esté aplicado. — Verifique que la TDF esté desenganchada.
Preparación para una operación segura Enganche de la cortadora de césped al tractor Lea y asegúrese de comprender los manuales antes de comenzar la operación Cortadoras montadas en enganche de tres puntos: — Consulte los manuales de los fabricantes de la cortadora y del tractor. — Coloque la palanca selectora de elevación de potencia hidráulica del tractor en la posición descendida para evitar movimientos imprevistos. — Explique los procedimientos de enganche a los operadores que no puedan leerlos.
Arranque con seguridad Cómo realizar un arranque correcto Corte la hierba únicamente con luz diurna o en condiciones de buena luz artificial. Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con las hojas: — Mantenga los escudos de las cadenas, los escudos deflectores flexibles o sólidos y las rampas de descarga en su lugar y en buen estado de reparación. — Mantenga a las personas ajenas a 300 pies (92 m) de la operación de corte.
Operación con seguridad Objetos arrojados por la cortadora de césped (continuación) Apague la TDF, espere que las hojas dejen de girar, eleve la cortadora y, después, retroceda. Cortadoras de disco — Cuando se usa una cortadora de disco, es importante conocer la zona donde se va a cortar.
Operación con seguridad Prácticas de seguridad para la cortadora de césped de montaje inferior Cuando se traslada con una cortadora de césped de montaje inferior: — Mantenga la rampa de descarga extraíble en su lugar y por encima de la abertura de descarga. — Nunca se pare sobre la carcasa de una cortadora de césped cuando el motor del tractor está en funcionamiento. — Distribuya los recortes de hierba con la rampa de descarga orientada hacia la zona donde se cortó.
Operación con seguridad Prácticas de seguridad para cortadoras de césped con laterales y montaje lateral 300 ft (92 m) Las posiciones elevadas de los laterales reducen la protección de los escudos y aumentan los riesgos de objetos arrojados y contacto con las hojas.
Operación con seguridad Prácticas de seguridad para trabajos de corte en terrenos desparejos (continuación) — Use extremo cuidado para mantener el control de los equipos cuando trabaja en estas condiciones. — Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al máximo la separación entre las ruedas. Consulte las recomendaciones en el manual del operador. — Mantenga la velocidad de desplazamiento en el mínimo. — Realice giros amplios y graduales.
Estacionamiento seguro Prácticas de seguridad para el estacionamiento — Use las zonas designadas o alejadas del tránsito. — Use lugares con suelo firme y nivelado. — Aplique el freno de estacionamiento. — Descienda el equipo de la cortadora de césped hasta el suelo. P Apague la cortadora y el tractor usando la práctica correcta de apagado de equipos antes de descender del tractor. (Consulte la página 18, Prácticas correctas de apagado de los equipos.
Apagado con seguridad Descenso correcto — Nunca descienda de equipos en movimiento. — Nunca baje de una máquina saltando. — Descienda con cuidado. — Verifique que no haya peldaños resbaladizos. — Mantenga los pies y las manos lejos de los controles. — Use los asideros y los peldaños durante el descenso. — Enfrente la máquina y use contacto de tres puntos (2 manos y 1 pie o 2 pies y 1 mano).
Realización de mantenimiento con seguridad Preparación personal Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales.
Realización de mantenimiento con seguridad Preparación de la máquina Deben controlarse o reducirse las fuentes de energía almacenada (eléctricas, mecánicas, hidráulicas, neumáticas, químicas, térmicas, etc.) al mínimo practicable antes de realizar cualquier procedimiento de mantenimiento, reparación o servicio. Prácticas de seguridad para prevenir posibles lesiones por fuentes que liberan energía: — Desenganche la TDF antes de apagar el motor.
Realización de mantenimiento con seguridad Use ventilación adecuada Si es necesario hacer funcionar un motor en una zona cerrada, elimine del área las emanaciones de escape con una extensión del caño de escape. Si no tiene esa extensión, asegúrese de abrir las puertas y dejar entrar aire del exterior. ¡ADVERTENCIA! Evite posibles lesiones. Nunca trabaje en la maquinaria con el motor en funcionamiento salvo que así lo indiquen los manuales del fabricante para un servicio en particular.
Realización de mantenimiento con seguridad Riesgos del sistema hidráulico El sistema hidráulico se encuentra bajo presión siempre que el motor está funcionando; puede conservar presión incluso después de apagar el motor. Haga funcionar todos los controles hidráulicos incluyendo el control hidráulico auxiliar después de que el motor esté apagado. Alivie la presión atrapada en las líneas después de que los accesorios están apagados y apoyados en el suelo.
Realización de mantenimiento con seguridad Evite explosiones ¡ADVERTENCIA! Evite posibles lesiones graves por explosiones. Las baterías de plomo-ácido producen gases sumamente explosivos, especialmente durante la carga. Mantenga alejados los arcos, las chispas, las llamas y el tabaco encendido. — No fume cerca de las baterías. — Mantenga los arcos, las chispas y llamas abiertas alejadas de las baterías. — Proporcione ventilación adecuada.
Realización de mantenimiento con seguridad Mantenimiento de neumáticos y ruedas (continuación) ¡ADVERTENCIA! Los tipos de ruedas y neumáticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte. No infle los neumáticos por encima de la presión recomendada. Asegúrese de volver a colocar el lastre de los neumáticos si está instalado. Consulte las especificaciones del fabricante para ver los requisitos de lastre.
Realización de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora (continuación) — ¿Cómo están hechas las hojas de la cortadora de césped? Están hechas acero para resortes de aleación de alta resistencia. Se forjan en caliente y se les da forma para cumplir con las especificaciones individuales del fabricante; luego, se tratan y templan a un estado dúctil, de alta resistencia para reducir la posibilidad de rupturas durante el corte.
INTRODUCTION SECTION Introduction Section 2-1 © 2011 Alamo Group Inc.
INTRODUCTION INTRODUCTION This Finishing Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize, and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Mower using standard and optional equipment.
INTRODUCTION INTRODUCTION Your RHINO TM finishing mower is designed for light-duty cutting such as lawn maintenance plus small weed and grass control. With a reasonable amount of preventive maintenance, your Mower will provide years of dependable service. NEVER ALLOW CHILDREN TO OPERATE, RIDE ON, OR COME CLOSE TO MOWER OR TRACTOR.
INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. INTRODUCTION 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.
ASSEMBLY SECTION Assembly Section 3-1 © 2011 Alamo Group Inc.
ASSEMBLY The TM60, TM72, TM84 and TM100 mowers will attach to most tractors with Cat. I Three-Point hitch and a 540 RPM PTO. DO NOT EXCEED HORSEPOWER RECOMMENDATIONS. Operating with PTO speed over 540 RPM can cause excessive vibration with subsequent machine failure which can cause serious injury or even death. Never exceed 600 RPM. ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of the Rhino dealer.
ASSEMBLY A-FRAME ATTACHMENT FOR TM60-72-84 TM60/72/84/100 02/11 © 2011 Alamo Group Inc. Assembly Section 3-3 ASSEMBLY Attach the rear brace bars (1) to the rear of the deck with 5/8 x 2 bolts(21), flatwasher(23), bushing(15) and 5/8 locknut (18). Insert bar (5) between double lugs on deck and pin in place using pin (10) and cotter pin (16), in hole “D”. Attach A-frame bars (4) to end holes in bar (5) using hitch pin (12), flatwasher (24), bushing (9), lockwasher, and 7/8” nut.
ASSEMBLY ASSEMBLY A-FRAME ATTACHMENT FOR TM100 Attach the rear brace bars (1) to the rear of the deck with 5/8 x 2 bolts (2), flatwasher (3), bushing (4) and 5/8 locknut (5). Insert weldment (6) between double lugs on deck and pin in place using pin (7) and cotter pin (8) in hole “D” of weldment. Attach A-frame bars (9) to inside holes in weldment (6) using 7/8 x 2-1/2 bolt (10), flatwasher cotter pin (8).
ASSEMBLY CASTER WHEEL ATTACHMENTS Attach the right and left Axle Arm Weldment (14) to the deck with 1/2” bolts (11), flatwasher (8), 1/2” locknuts (10). Install to rear end of slots in deck. Install axle depth bushing (1) on each fork assembly. Insert fork shaft into axle arm weldment. Install large retaining ring (7) onto bushing (1) and small retaining ring (6) onto fork shaft (12). . ASSEMBLY TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
ASSEMBLY DRIVELINE ATTACHMENT - TO GEARBOX Insert yoke onto splined shaft. Pull slide collar so yoke and slide onto gearbox shaft. Move yoke back and forth until collar clicks and locks the yoke in place. ASSEMBLY 1. 2. Note: Shield has been removed for clarity. TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
OPERATION SECTION Operation Section 4-1 © 2011 Alamo Group Inc.
OPERATION RHINO TM60/TM72/TM84 and TM100 FINISHING MOWER OPERATION INSTRUCTIONS OPERATION Rhino TM60/72/84/and TM100 finishing mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 1” diameter in areas such as pastures, industrial areas, and roadsides. All shields, guards, deflectors, and chains equipped on the unit must be maintained on the mower in good operational condition.
OPERATION 1. Standard Equipment and Specifications Cutting Width TM60 TM72 TM84 TM100 60” 72” 84” 100” Overall Width 61-3/4” 74” 86” 103” Overall Length 64” 70-1/4” 76” 87” Cutting Height 3/4” - 5-1/4” 3/4” - 5-1/4” 3/4” - 5-1/4” 3/4” - 5-1/4” Height Adjustment Single Adjustable Bushing Floating CAT l, CAT I Q.H. Blades 5/16” x 2-1/2” 5/16”x2-1/2” Floating CAT I-II QH 5/16”x2-1/2” 3/8” x 3” Blade Overlap 1-7/8” 2-1/4” 2-5/8” 2-7/8” HP Required(Min.
OPERATION 2. OPERATOR REQUIREMENTS OPERATION Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
OPERATION 3. TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.
OPERATION 3.3 Tractor Horsepower The horsepower required to operate the mower depends on many factors including the vegetation to be cut, terrain condition, operator experience, and condition of the mower and tractor. For most mowing condition, the TM60 mower requires a tractor with at least 17HP, and TM72 23HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. OPERATION 3.
OPERATION 3.6 Power Take Off (PTO) Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft. Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 20 or 21spline shaft.
OPERATION 4.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. OPERATION Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over.
OPERATION 5. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Before starting the tractor ensure the following: • Conduct all pre-start operation inspection and service according to the tractor operator’s manual.
OPERATION Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) OPERATION 6.1 Connecting the Mower 1. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed. 2. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower. 3. Board the tractor and start the engine.
OPERATION Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) 8. CUTTING HEIGHT ADJUSTMENT 1. Using the tractor, raise the mower off the ground and support under it with secure blocking so not to let the mower drift down during maintenance. 2. Holding wheel and fork assembly, remove quick-lock pin.
OPERATION 9. DRIVELINE ATTACHMENT OPERATION The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment. To connect the mower driveline to the tractor PTO output shaft, pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft. Push the driveline yoke onto the PTO shaft, release the locking collar, and position the yoke until the locking collar balls are seated onto the PTO shaft.
OPERATION “Bottoming Out” Check Procedure • Shorten the driveline profiles as follows: • • • • • • • Remove the driveline from the tractor. Position the mower (Lift and Semi-Mount Type Raise and lower/ Pull Type - Turn sharply) to the point with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down the tractor and securely block the mower in this position. Pull driveline apart and reattach yoke to PTO shaft.
OPERATION 10. PRE-OPERATION INSPECTION AND SERVICE OPERATION Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as soon as noticed.
OPERATION 10.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations.
OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. • OPERATION • • • • • • • Ensure the manual canister is secured to the equipment with the operator’s manual inside. Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals.
OPERATION • • Inspect blades and blade bolts for looseness and excessive wear. Make sure the mower is securely blocked up before crawling beneath. Replace damaged, worn, and missing blades as complete sets to maintain rotary balance. OPS-R-0012_B 10.3 Front Gauge Wheel Interference Check Do not operate mower until this interference check has been performed. If you change tractors, you must perform the check for that mounting. Raise mower with tractor hydraulics to maximum height of tractor lift.
OPERATION 10.4 Cutting Component Inspection OPERATION Inspect blade pan and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal wear.
OPERATION 10.5 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: OPERATION Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has: • Visible cracks or • If the recessed area on blade bolt is worn off or • If Blade Bolt has gouges or chipped areas.
OPERATION OPERATION Tractor PRE-OPERATION Inspection Tractor ID#________________ Make ____________________ Date: Shift ________________ ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION Finish Mower PRE-OPERATION Inspection Mower ID#________________________Make____________________ Date:_____________________________Shift____________________ Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION 11. DRIVING THE TRACTOR AND IMPLEMENT OPERATION Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following.
OPERATION 11.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 Make sure the tractor brakes are in good operating condition.
OPERATION OPERATION 11.3 Raising the Mower Using the tractor 3-point hitch control lever, raise the mower off the ground about 6”, or just high enough to clear any ground obstacles. When raising the mower, make sure all connection points are securely attached and at least 1” clearance is maintained between the driveline and the deck. If necessary, place an upper lift stop on the 3-point hitch control lever to limit the height the mower can be raised to avoid driveline damage. OPS-R0042_B 11.
OPERATION 11.5 Crossing Ditches and Steep Inclines Damage resulting from over-collapse of the driveline’s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and/or extensive damage to the Tractor or Implement. OPS-R-0020 When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur.
OPERATION OPERATION Inclines and ditches should be approached along a line which is at an angle as shown. This type of path will reduce the possibility of over-collapse of the driveline and resulting damage. If the gradient is so steep that such an approach increases the possibility of a tractor roll-over, select an alternate crossing path.
OPERATION Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) 12.
OPERATION Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully.
OPERATION 12.4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed.
OPERATION OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower.
OPERATION Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. Use care to avoid hitting these items. OPS-R-0028_C TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
OPERATION OPERATION The grass is discharged to the rear and slightly to the right. To keep clippings off of streets and sidewalks mow two to three passes clockwise as shown. OPS-R-0065 12.6 Shutting Down the Implement To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time.
OPERATION 13. DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower, the PTO must be disengaged and blade rotation at a complete stop. Move the mower to a level storage location and lower it to the ground. If the mower is not resting securely on the ground, block the mower up securely before attempting to disconnect it from the tractor.
OPERATION OPERATION Lift Mower-To disconnect the mower, first extend the tractor 3-point hitch top link to remove tension on the top link hitch pin. When the pin is loose and easy to rotate, remove the pin from the mower. Next remove both lower lift arms. After disconnecting the hitch points, remove the mower driveline from the tractor PTO shaft. Lay the driveline down carefully to avoid damaging the driveline or its shield.
OPERATION 14. MOWER STORAGE Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • • • • • • Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others. (SG-25) 15.
OPERATION OPERATION Before transporting the tractor and mower, idle the tractor engine, disengage the PTO and wait for all mower moving parts to come to a complete stop. Once all mower parts are completely stopped, raise the mower to transport height. NOTE: When raising the mower, maintain 1” clearance between the driveline and mower deck. If additional mower deck height is needed for safe transport, disconnect the driveline from the tractor and secure its end to the mower deck.
OPERATION 15.1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
OPERATION OPERATION Make sure that all tractor flashing warning lights, headlights, and brake/tail lights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models are only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models.
OPERATION 15.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 Arrange the chains so that when tightened, the chains are pulling downward and against themselves.
OPERATION 16. TROUBLESHOOTING GUIDE Problem Possible Cause Remedy STREAKING Slow blade speed. Worn blade tips. Operate PTO at 540 RPM. Replace with Genuine RHINO Blades. See your RHINO Dealer. Sharpen blades uniformly. Slow ground speed of tractor but keep engine running at full PTO rpm. Cutting lower will help. Slow down until cured. Tighten per instructions. Apply belt dressing or replace with special RHINO belt. Tighten blade bolt securely. (NOTE: Left hand threads torque to 85 ft. lbs.
OPERATION Belt loose. Belt glazed. Oil on belt. Replace with special RHINO belt. Use belt dressing or replace. Clean or replace. BELT SLIPPAGE Mower overloading, material too Reduce tractor ground speed but maintain full PTO rpm. Cut material twice, one high pass and then mow at desired height. Cut a partial swath. Be careful not to over lubricate. Clean lubricant from belt and pulley with clean rag. Replace oil soaked belt. Check belt for free travel in pulleys and belt guides.
MAINTENANCE SECTION Maintenance Section 5-1 © 2011 Alamo Group Inc.
MAINTENANCE Before operating your Finishing Mower, make sure it is properly lubricated and thoroughly inspected. Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation. Always disengage the PTO before raising the Finishing Mower for transporting or making adjustments. MAINTENANCE Lubrication Do not let excess grease collect on or around parts, particularly when operating in sandy areas.
MAINTENANCE GEARBOX The Gearbox has been filled with lubricant prior to shipment. However, you should check the oil level before operating, and frequently thereafter. The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking. It is recommended that the oil level Dipstick/Breather plug be removed after every 10 hours of operation and add oil if needed. Mnt-R-0189. MAINTENANCE Recommended lubricant is Multi-Purpose Gear Oil P/N 00786250. Gearbox capacity is 1 Quart.
MAINTENANCE DRIVELINE LUBRICATION MAINTENANCE Grease Fittings are located on the Cross Assembly of each U-Joint and on the telescoping tubes. Grease the U-Joint after each 8 hours of use. Mnt-R-0192. Do not force grease through the Needle Cup Assemblies. The telescoping PTO shaft inside the shielding must be lubricated daily. Mnt-R-0193. Disconnect driveline from tractor and pull halves apart. Insert grease into outer profile cavity on half attached to gearbox and spread evenly.
MAINTENANCE BLADE SPINDLE LUBRICATION Blade spindles must be lubricated daily (every 10 hrs). Access lubrication fitting through hole in outer shields and in center gearbox mounting. Grease spindle until a small amount of grease purges from the upper seal, wipe off any excess grease. NOTE: Do not over lube as excess grease may get on belt drive. Inspect blades before each use to determine that they are properly installed and in good condition.
MAINTENANCE BLADE SHARPENING Always sharpen both cutting edges of each blade at the same time, the same amount, to maintain balance. Follow original sharpening pattern as shown. Do not sharpen blade to a razor edge, but leave a 1/32" blunt edge. Do not sharpen back side of blade. Mnt-R-0303. MAINTENANCE IMPORTANT: When sharpening blades, grind each blade the same amount to maintain balance. The difference in blade weights should not exceed 1 ounce.
MAINTENANCE BELT REMOVAL/INSTALLATION Shut off mower and tractor. Use following procedure to access belt and sheaves. 1. Remove driveline from gearbox shaft. 2. Remove belt shields (1) and (5) 3. Remove bolt (3) from rear braces and toggle link. Mnt-R-0305( MAINTENANCE 4. 5. 6. 7. Rotate A-frame (7) to front and rear braces (8) to rear as shown. Mnt-R-0304 Remove bolts (4) from front gearbox mount plate (6) as shown. Mnt-R-0305 Disconnect spring from loop welded to frame rib.
MAINTENANCE STORAGE MAINTENANCE Your rotary cutter represents an investment from which you should get the greatest possible benefit. Therefore, when the season is over, the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season. The following are suggested storage procedures: 1. 2. 3. 4. 5. 6. Thoroughly clean the cutter. Lubricate the cutter as covered in Maintenance Section.
MAINTENANCE MAINTENANCE TM60/72/84/100 02/11 © 2011 Alamo Group Inc.
MAINTENANCE GEARBOX SERVICING MAINTENANCE TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF GEARBOX 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Slide Hammer Puller Loctite #5900 Punch - Long Drift Needle Nose Pliers Screw Driver Internal Snap Ring Pliers Socket Wrench 13mm Socket Ball Pin Hammer Pry Bar Be certain to clamp or securely support the gearbox and sub-assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over.
MAINTENANCE GEARBOX DISASSEMBLY TM60/72/84/100 02/11 © 2011 Alamo Group Inc. Maintenance Section 5-11 MAINTENANCE 1. Remove 4 Cover bolts (23) and drain oil from housing. 2. Remove all grease seals (9), (3) and (11) by using screw driver to puncture steel case and then pry out each seal. Use caution not to scratch housing bores during removal. 3. Remove input shaft retaining rings (2) from both sides of gear housing(1). 4. Remove input shaft (10) by hitting on drive end of shaft.
MAINTENANCE PARTS INSPECTION MAINTENANCE Inspect and clean all parts. Check bearings, shafts, gears, housing, and cover. Shafts should be inspected at seal wear areas, bearing areas, splines, and threads. Check housing for cracks and condition of threaded holes. If bearings are replaced always replace both cup and cone. Inspect gears for excessive wear on teeth, pitts, and gouges. Replace as necessary. always replace both gears for best performance.
MAINTENANCE BLADE SPINDLE INSTRUCTIONS Mnt-R-0307 ASSEMBLY PROCEDURE Disassembly Procedure 1. Loosen set screw (9) in adjusting nut (8). 2. Remove adjusting nut (8) 3. Support housing (6) flange and press or drive shaft assembly (7) from housing, taking care to prevent damage to the grease fitting (5) and shaft (7) threads. 4. Remove bearing cups (2) from housing. 5. Reinstall adjusting nut (8) on shaft and support shaft assembly (7) upside down against adjusting nut 6.
RHINO LIMITED WARRANTY 1. 2. LIMITED WARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
TO THE OWNER/OPERATOR/DEALER In addition to the standard Limited Warranty shown on the facing page, Rhino also provides: A FIVE-YEAR (60 months) LIMITED WARRANTY* on GEARBOX components provided they have been properly maintained† and have not been subjected to abuse or mis-use except as limited below. * WARRANTY LIMITATIONS - GEARBOX A) Warranty is ONE-YEAR (12 MONTHS) for Seals (After one year, seals are considered to be WEARING PARTS and replacement is the users' responsibility.
TM60/72/84/100 REAR DISCHARGE FINISHING MOWERS TM60/72/84/100-SOM-02/11 Printed U.S.
