INSTALLATION AND OPERATION MANUAL ELECTRIC FRYERS E43 E43E E44 E44E For use in GB & IE 229099-10
MANUFACTURED BY Moffat Limited PO Box 10001 Christchurch New Zealand Ph: (03) 389 1007 Fax: (03) 389 1276 WORLD-WIDE BRANCHES UNITED KINGDOM Blue Seal 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph: (121) 327 5575 Fax: (121) 327 9711 UNITED STATES Moffat Inc 3765 Champion Blvd Winston-Salem North Carolina 27115 Ph: (336) 661 0257 Fax: (336) 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free:800 263 1455 Ph: (416) 631 0601 Fax: (416) 631 0315 info@se
Contents Blue Seal Electric Deep Fryer E43 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr - 17kW). E43E 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr - 17kW). E44 'Fast-Fri' Electric Fryer, Manual Control (Twin Tank - 24ltr - 17kW-Non-UK). E44E 'Fast-Fri' Electric Fryer, Digital Control (Twin Tank - 24ltr - 17kW-Non-UK). Introduction ............................................................................................. 3 Specifications ...................
Contents Controller Basic Programming Mode ...................................................... 30 Programming the Password Protection. Programming the Timers. Programming the Temperature. Programming the Keypad Lock - Unlock. To Exit the Programming Mode. Controller Advanced Programming Mode ............................................... 33 Timing Mode. Temperature Offset. Temperature Display Mode. Programming the Melt Cycle. Setting the Temperature Units.
Introduction We are confident that you will be delighted with your BLUE SEAL Electric Deep Fryer, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal Electric Deep Fryer, there are two important things you can do. Firstly: Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Specifications Model Numbers Covered in this Specification E43 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr). E43E 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr). E44 'Fast-Fri' Electric Fryer, Manual Control (Twin Tank - 24ltr). E44E 'Fast-Fri' Electric Fryer, Digital Control (Twin Tank - 24ltr). General These fryers are constructed in stainless steel and due to the swing out elements are easy to clean.
Dimensions E43 FRYER 5
Dimensions E44 FRYER 6
Dimensions E43E FRYER 7
Dimensions E44E FRYER 8
Installation Installation Requirements NOTE: It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local electrical and health and safety requirements. Blue Seal Deep Fryers are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
Installation Electrical Connection NOTE: ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON. Each fryer should be connected to an adequately protected power supply and isolation switch mounted adjacent to, but not behind the fryer. This switch must be clearly marked and readily accessible in case of fire. 1. 2. 3. 4. 5. 6. 7. 8. Check that the electricity supply is correct as shown on the Rating Plate attached to the inside of the access door.
Operation Operation Guide C AUTIO N : • This appliance is for professional use and is only to be used by qualified persons. • Only authorised service persons are to carry out installation, or servicing operations. 1. 2. Blue Seal Deep Fryers have been designed to provide simplicity of operation and 100% safety protection. A commercial heavy duty, electric fryer using high performance elements and is available in 4 model types;Electric Single Tank Fryer. Electric Twin Tank Fryer.
Operation Description of the Controls (E43 and E44 Fryers) E44 Manual Controls - Twin Tank Temperature Control Knob Temperature Graduations 60°C to 200°C. Neon Indicator Power ‘ON’ Indicator. (When main power switch is ‘ON’). (White) Neon Indicator Heating ‘ON’ Indicator. (When thermostat is turned to a (Orange) selected temperature. Located Behind Main Access Door Temperature Cut-Out Reset Switches Operating the reset switch resets the element. (Press to operate).
Operation Description of the Controls (E43E and E44E) Control Panel Functions Each control panel comprises the following:One 4 digit, seven segment display with a 0.5” high, bright green LED display. Three green LED indicator lights located under each of the 3 Timer Controls. 6 Touch Control Keys;ON/OFF ‘ON’ / ’OFF’ Key. Programme Key (P). Left Timer - ‘UP’ Key and LED indicator light. Centre Timer - and LED indicator light.
Operation Operation of the Appliance WARNING: GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE FRYER SAFELY TO GUARD AGAINST THE RISK OF INJURY AND FIRE. • • • • • • • DO NOT LEAVE THE FRYER UNATTENDED DURING OPERATION. DO NOT REPLENISH THE OIL (FRYING MEDIUM) IN THE FRYER WHEN THE FRYER IS HOT. DO NOT OVER FILL THE OIL (FRYING MEDIUM) IN THE FRYER ABOVE THE TOP LEVEL MARK. DO NOT ALLOW THE OIL (FRYING MEDIUM) IN THE FRYER TO FALL BELOW THE LOWER LEVEL MARK.
Operation Idle Mode: 1. 2. 3. 4. 5. 6. 7. After the appliance has exited the Melt Cycle Mode, or on Start-Up if the Melt Cycle Mode was by-passed, the appliance will go to the Idle Mode. If the temperature is more than 10° below its Set Temperature, the display will show ’HEAt’ and the heating element is ‘ON’. When the temperature is less than 10° below its Set Temperature the display will show ‘droP’. The appliance also displays ‘droP’ when the temperature is equal to or higher than the Set Temperature.
Operation Before Use 1. 2. Check that the main power supply is turned on. Check that there are no foreign articles in the tank(s). WARNING: DANGER OF FIRE EXISTS IF THE OIL LEVEL IS BELOW THE MINIMUM 'LO' INDICATED LEVEL Filling the Tank(s) CORRECT LEVEL FOR FRYING MEDIUM WHEN AT FRYING TEMPERATURE, KEEP TOPPED UP INDICATES CORRECT FRYING MEDIUM LEVEL WHEN COLD Fig 3 NOTE: BLUE SEAL 'Deep Fryers’ can be used with both oil and shortening. 1. 2.
Operation E43E - E44E;- Switch ‘ON’ the appliance, the control panel will display 'CY' and perform the programmed ‘Melt Cycle’. The electric thermostat will automatically melt the solid shortening by cycling the elements ‘ON’ / ‘OFF’ until the cooking medium temperature is above the melt temperature, the system will exit the 'Melt Cycle’ and go directly to the ‘Heat Cycle’ and display ‘HEAt’ on the display.
Operation 9. 10. 11. 12. 13. With a little experience you can determine what amount of food may be added to the fryer without causing an excessive drop in temperature. If the temperature drop is excessive, either the food is too cold or there is too much food in the fryer. Temperatures and cooking times quoted are based on average size batches being used in the fryer. Continue cooking until the outside of the food is brown and crisp and the pieces are cooked through.
Operation Frying Temperature Guide and Care of Frying Medium Table of Smoking Temperatures of Frying Mediums Based on work by the American Meat Institute. Medium Smoking Temperature Hydrogenated Fats. 190°C to 225°C. Compounds. 194°C to 223°C. Lards - Team-rendered. 165°C to 225°C. Refined deodorised lard. 221°C. Kettle-rendered. 190°C. Oils. 190°C. Corn. 208°C. Cottonseed. 217°C. Table of Recommended Frying Temperatures Product Chicken - Small Pieces. - Large Pieces. Chops / Cutlets.
Cleaning and Maintenance WARNING: DO NOT USE FLAMMIBLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO THE FRYER WHILST THE FRYER IS STILL HOT. C AUTIO N : Always turn off the electrical supply before cleaning the appliance. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance.
Cleaning and Maintenance Locking Slide Locking Slide Fig 5 Fig 4 Daily Cleaning C AUTIO N : HOT OIL WILL BURN - DO NOT RUSH THIS JOB. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. At the end of each day or at the end of each shift, if the frying schedule is heavy, the frying medium should be drained and filtered into a receptacle. Always filter the fryer when the cool zone under the burners is hot and liquid.
Cleaning and Maintenance Weekly Cleaning NOTE: If the fryer usage is very high, we recommend that the weekly cleaning procedure is carried out on a more frequent basis. 1. 2. Proceed as for 'Daily Cleaning' to drain and filter the tank. Do not refill the tank with frying medium until it has been cleaned as shown below. Fill the fryer with cold water to the normal fill level and add a high quality commercial cleaner that has been specifically formulated for fryers. All purpose cleaners are not recommended.
Fault Finding Guide to Cooking Problems with Fryer This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
Fault Finding Fault Rapid oil breakdown. Possible Cause Remedy Inadequate frying oil turnover. Adjust procedures to fry more food in the fryer to increase the turnover. Overheating of oil. Check the setting of the thermostat with a 'Mercury In Glass' thermometer or thermocouple. Filter or strain the oil daily. Contamination. Oil smoking. Poor cleaning procedures. Clean the fryer each day or at least once a week and rinse thoroughly. Dry the fryer before use.
Fault Finding Fault Finding the Electrical System Fault Elements do not heat up. Possible Cause Remedy Check the mains power is supplied Turn on the power. Reset the to the unit and that a circuit circuit breaker or replace the breaker or fuse has not tripped / blown fuse. blown. Check that the element is flat and that the tilt microswitch is closed. Adjust the microswitch so that the microswitch is activated when the element is fully down in the flat (cooking position).
Wiring Schematics E43 Single Tank 5 3 3 19 4 3 ELEMENTS THERMOSTAT THERMOSTAT PANEL 10 9 12 11 HEAT 14 13 7 6 10 SELECTOR SWITCH POWER 20 MICROSWITCH 17 17 18 16 OVERTEMP OVERTEMP PANEL 21 16 1 15 8 15 14 12 1 7 6 3 3 3 1 18 8 2 N 9 2 21 2 20 GEAR TRAY 19 EARTH 26 L1 L2 L3
Wiring Schematics E44 Twin Tank 4 4 8 8 3 3 3 7 7 7 34 ELEMENTS 12 CONTROL PANEL 13 20 19 THERMOSTAT 15 22 14 21 HEAT HEAT 27 32 16 10 28 9 33 17 13 20 SELECTOR SWITCH SELECTOR SWITCH POWER POWER 35 MICROSWITCH 23 24 29 29 25 THERMOSTAT PANEL 36 5 5 5 25 9 3 3 3 1 5 5 18 5 7 7 15 1 11 26 26 27 17 30 31 1 10 18 32 31 7 22 23 11 16 12 2 6 2 6 34 27 35 19 EARTH 36 2 6 GEAR TRAY N L1 L2 L3 QC DOUBLE CONECTOR P/N 013107 24
Wiring Schematics E43E Single Tank 5 3 3 26 4 3 ELEMENTS 14 15 13 25 25 19 12 25 CONTROL PANEL 25 BROWN BROWN BROWN BROWN 23 23 24 22 OVERTEMP OVERTEMP PANEL 27 15 14 13 12 19 11 11 18 10 16 10 17 20 22 1 7 21 21 6 3 3 20 3 11 1 8 9 1 24 7 Com N/O 16 8 2 17 N L1 2 27 2 26 GEAR TRAY 28 L2 L3 MICROSWITCH
Wiring Schematics E44E Twin Tank 50 46 47 MICROSWITCH BROWN BROWN 45 THERMOSTAT PANEL 18 17 16 15 22 14 14 21 19 38 20 32 13 FUSE FUSE 26 27 51 33 33 40 23 12 5 5 5 25 43 1 1 9 3 3 3 5 5 1 7 7 7 27 10 29 30 15 10 24 24 23 11 12 31 43 44 5 28 29 42 22 22 L3 L2 L1 6 30 2 11 N 16 47 46 22 15 26 25 OVERTEMP QC DOUBLE CONECTOR P/N 013107 17 18 45 44 37 36 35 34 41 39 42 2 20 39 6 51 2 19 38 6 50 EARTH 3 PROBE 36 48 49 35
Controller Basic Programming Mode Controller Basic Programming Mode: NOTE: • 'Timer 1', 'Timer 2' and ‘Timer 3' keys on each control panel can be programmed with 3 different cook times for each tank. • The user may not enter Programming Mode whilst a timer is running. An alarm will sound indicating the key press, but the unit will not enter the Programming Mode. 1. To enter the ‘Programming Mode’, press the ‘ON / OFF’ key to turn ‘ON’ the appliance. 2.
Controller Basic Programming Mode OR Programming the Timers 1. To change the settings, press either 'Timer 1 - Up’ key or 'Timer 3 - Down' key. 2. Press the Programme Key ‘P’ to enter the ‘Programme Mode’. 3. Once in the ‘Programme Mode’ the following ‘options can be cycled through by pressing the Programme Key again.
Controller Basic Programming Mode Programming the 'Temperature'. Factory Default Settings 1. The stored set ‘Temperature’ is displayed (default 350°F - 176.5°C) with a flashing ‘F’ or ‘C’ for Fahrenheit or Celsius. 2. To change the temperature, press either; 350°F - 176.5°C i. 'Timer 1 - Up ’ to increase the time. Or ii. 'Timer 3 - Down' to decrease the time. 3. When changing the temperature, the value changes at a slow rate for the first 8 degrees and then at an increasing rate. 4.
Controller Advanced Programming Mode Controller Advanced Programming Mode: With mains power to the fryer turned ‘On’, press the ‘ON / OFF’ key to turn ‘On’ the appliance. 1. Enter the ‘Advanced Programming Mode’, by pressing the Programme Key ‘P’ and 'Timer 1' key simultaneously. Press Together Timing Mode 2. One of the following options will display:- Factory Default Settings Straight Cook Time Straight cook time refers to real time cooking.
Controller Advanced Programming Mode Temperature Display Mode Factory Default Settings The temperature display can be set for two temperature display modes:- 't -1’ - Display will show the oil temperature as an actual temperature. ’t - 0’ - The display will show the following temperature status; ‘HEAt’ - Awaiting for fryer to heat up to set temperature. HEAt ‘droP’ - When the fryer is within 10° of the set temperature to indicate that fryer is ready for loading. 8.
Controller Advanced Programming Mode Setting the ‘Temperature Units’. 14. The user may select from ‘F’ (Fahrenheit) or ‘C’ (Celsius). 15. To change the 'Temperature Units', press either 'Timer 1 - Up’ key or 'Timer 3 - Down' key to change the selection. Press the Programme Key ‘P’, the change will be accepted and the display will revert to the ‘Idle Mode’. 16.
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
