R MODEL A-1600 Peristaltic Injection Pump Operating Manual 5300 Business Drive Huntington Beach, CA 92649, USA Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or techsupport@blue-white.com Website: www.Blue-White.
Page 2 Thank You for purchasing the A-1600 Peristaltic Metering Pump. It is our policy to produce, market and provide service on our products to ensure your safety and complete satisfaction. When installed and used in accordance with the following instructions, the A-1600 will provide years of safe, reliable service. For your safety the A-1600 was designed to be safe and easy to use. However, there are limits to its operation.
Page 3 INSTALLATION INSTRUCTIONS UNPACKING INFORMATION Verify that you have received all of the following equipment: - One A-1600 series pump - 10 ft. 3/8” O.D. Clear vinyl tubing with flow indicator - One threadless injector (T.I.) Fitting - One suction tube strainer - One ceramic weight - Two pump head tube assemblies (with fittings) - Two mounting screws LOCATION AND MOUNTING CAUTION ALWAYS WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING AROUND CORROSIVE MATERIAL. A.
Page 4 SWIMMING POOLS Figure 1 INJECTOR CIRCULATION PUMP L R SOLUTION TANK FILTER RETURN LINE WATER WELLS Figure 2 To system Pressure guage Well cover Pressure switch Pressure relief valve Solution tank Drain L R WELL Submersible well pump Suction Tube Injector Point Contact tank
Page 5 WIRING DIAGRAM Figure 3 Motor WIRING DIAGRAM A-1600T SERIES (Timer Models Only) Injecting Indicator Light Black Red White Ground Hot Power Switch Power Indicator Light Cycle Timer Common A- 1600 SERIES WIRING COLOR CODES Figure 4 **************MOTOR************ VOLTAGE HOT COMMON GROUND 115v Black or Yellow Blue Green 230v Black or Yellow Red Green White Green 24v Blue ******** CIRCUIT BOARD******* (TIMER MODELS ONLY) HOT (Load and Input) Black COMMON LOAD (Input) (Load)
Page 6 OPERATING INSTRUCTIONS SUPPLY TANK FOR CHEMICALS Plastic containers must be designed and manufactured for this purpose. Your container must be designed for whatever chemical you are using. Do not place the container in direct sunlight. Ultraviolet (UV) rays attack many materials which can cause them to become brittle. OPERATION - MAINTENANCE Once every week inspect tubing, and accessory valves and fittings. Inspect all parts for signs of leaks, swelling, cracking, corrosion or discoloration.
Page 7 OPERATING INSTRUCTIONS MEASURING THE OUTPUT FIGURE 5 This volumetric test will take into account installation factors such as line pressure, fluid viscocity, specific gravity, etc. This test is the most accurate for measuring the injector’s output in an individual installation. 1. With the injector installed under normal operating conditions, place the foot valve/strainer in a large graduated container. Blue-White Injection Fitting Discharge Tubing Blue-White R Pump L 2.
Page 8 OPERATING INSTRUCTIONS (Con’t) FIGURE 6 1. 2. L R R L Hold the tube in your right hand with the fitting marked “R” facing you. Note that the fitting marked “L” is facing downward and away from you to the left. The tube is purposely twisted to allow for the difference between the inside length and the outside length of the tube when installed in the pump head. Hold the tube with your thumbs over the “R” and the “L.” 3. R The tube will naturally curve toward the rear of the pump head.
Page 9 OPERATING INSTRUCTIONS (Con’t) THE PUMP TUBE ASSEMBLY A. The A-1600 Pump Tube Assemblies are designed for a service life of at least 800 hours. However, the service life can be adversely affected by the chemicals used, the amount of back pressure, the motor RPM, and temperature. The service life of 800 hours is based on the A-002-6 tube tested with water at 70F. (21C), 0PSI, 45 RPM gearbox. B. The pump tube assembly should be inspected frequently.
Page 10 8 12 15 17 19 EXPLODED VIEW Vie w 2 4 nt 1 Fro
1. A-011 Pumphead Cover Retaining Knob 2. A-001 Pumphead Cover 3. A-002-3N Pump Tube Assy. 3/16” OD Norprene A-002-4 Pump Tube Assy. 1/4” OD Tygon A-002-4n Pump Tube Assy. 1/4”OD Norprene A-002-6 Pump Tube Assy. 3/8” OD Tygon A-002-6n Pump Tube Assy. 3/8” OD Norprene A-002-7 Pump Tube Assy. 7/16” OD Tygon A-002-7N Pump Tube Assy. 7/16” OD Norprene 4. A-003 Roller Assy. 3 Lobe A-003-1 Roller Assy. 2 Lube 5. A-004 Pumphead Mounting screw 10-32 x 3/4” 6. A-031 Pumphead Spacer 7. 2-010E Motor Shaft Seal 8.
TROUBLE SHOOTING GUIDE SYMPTOM Tube wears out to fast POSSIBLE 1. High back pressure CORRECTIVE 1. MAX PSI = 25 2. Temp. above 105° F 2. Do not install near a heat source 3. Clogged injection fitting 3. Clean fittings Injector runs noisy 1. Normal with 14 RPM 1. None 2. Worn motor bearing 2. Replace bearing Injector runs hot 1. Normal heat rise is approx. 70° F Solution tank is filling instead of emptying 1. Suction & Discharge 1.
REPAIR CENTERS ARKANSAS BT Environmental, Inc Bill Thomason 225 Castleberry Street Hot Springs, AR 71901 501-624-3837 CALIFORNIA (NORTHERN) Howard E. Hutching company (Repair Center) 7190 Penryn Plaza Penryn, CA 95663 800-568-3958 Swimco Electric Co. 753 Camden Avenue Campbell, CA 95008 408-378-2607 CALIFORNIA (SOUTHERN) Blue-White Industries (Repair Center) 5300 Business Drive Huntington Bch. CA 92649 714-893-8529 COLORADO Denver Winpump 5754 Lamer ave .
LIMITED WARRANTY Your new pump is a quality product and is warranted to be free of defects as set down it this policy. All parts, including rubberized goods and labor are covered under warranty for 90 days from date of purchase. Used peristaltic tubes are not warranted. Parts (excluding rubberized goods and labor) are covered for a period of 12 months from date of purchase. Warranty coverage does not include damage to the pump that results from misuse, carelessness, abuse, or alteration.
