Operator’s And Parts Manual MANUAL NO. 8530 REV.
Forward: Congratulations on the purchase of your new BlueBird equipment! Your purchase demonstrates trust in the BlueBird name and exemplifies your desire to own durable equipment which is easy to operate and easy to maintain. To get the full benefit of your purchase, you will need to understand how to use the controls and many features of your machine. This operator’s guide has been prepared to assist you in this process.
CONTENTS Index Operator’s Guide Page Specifications .............................................................................................. 3 Features and Controls ................................................................................. 4 General Operating Instructions .................................................................... 5 Warnings .....................................................................................................
FEATURES AND CONTROLS Single Clutch/Throttle Antivibration Handle Depth Adjustment Knob Depth Lock Knob Blade Engagement Lever Shift Control Lever Engine Guard Engine Start 18-inch Blade 10-inch Tractor Tread Tires Powered by 4-Wheel Drive Built-in Weight Oil used in the engine (gray cap) 1. Refer to your engine manual for oil type, viscosity, weight and capacity. Oil used in the Clutch/Gear Box 1. Refer to your engine manual for oil type, viscosity, weight and capacity. Reducer (yellow cap).
OPERATING INSTRUCTIONS GENERAL INFORMATION This manual will assist you in the safe operation and proper maintenance of your BlueBird equipment. Read it thoroughly before attempting to operate the machine. Do not hesitate to call your dealer or BlueBird if additional information is required. The following safety symbols are used throughout the manual to alert you to information about unsafe actions or situations: DANGER: indicates immediate hazards that may result in severe injury or death.
OPERATING INSTRUCTIONS OPERATOR’S TIPS • To engage reverse gear you may have to push the machine back and forth while pulling the shift lever. • Stop before shifting gears. • Cut going down hill on unlevel ground. • End cuts by pushing the blade engagement lever forward while still holding the throttle to cut the end of the sod strip as the blade rises. • Soil conditions will effect cutting depth. Readjusting the blade depth may be required as you move from hard soil to soft or moist soil conditions.
OPERATING INSTRUCTIONS SOD CUTTING See Figure - Page 4 1. Position the sod cutter at your starting point with the blade out of the ground. 2. Pull the blade engagement lever toward you with one hand while lifting the handlebar with the other hand. 3. Place the shift lever in slow gear (turtle icon). 4. Pull the throttle while maintaining a slight down pressure on the handlebar and cut a short distance, then stop. Put shift lever in neutral. 5. Lift the edge of the sod to check the cut depth. 6.
SAFTEY AND MAINTENANCE CAUTION Any modifications or additions to this equipment without written authorization from the manufacturer will void all manufacturer’s warranties. Do not operate this machine without first reading owners manual. CAUTION BlueBird parts have been designed and specified to meet commercial operating standards for strength and durability.
SAFTEY AND MAINTENANCE BLADE WEAR Sod cutter blades may wear quickly depending on soil condition. Replace blade when worn to 1 1/2” (3.8cm) or less. Maintain lower blade surface. 1 1/2” or Less Maintain Lower Surface CLEANING AND WASHING Regular cleaning and washing will prolong the service of your machine. Note: Use care with power washers to avoid damage to Warning Decals, Operator Instruction Labels, Bearings, Chain and Engine. Avoid direct spray on these items.
PARTS - MAIN FRAME 9 2 1 6 7 3 5 13 5 4 8 14 9 9 16 10 9 9 11 15 12 10
PARTS - MAIN FRAME ITEM PART NO. 1 ........ 7191 ............. 2 ........ 3142 ............. 3 ........ 7149 ............. 4 ........ 3139 ............. 5 ........ 3140 ............. 6 ........ 3141 ............. 7 ........ 3143 ............. 8 ........ 3145 ............. 9 ........ 3172 ............. 10 ...... 3155 ............. 11 ...... 3154 ............. 12 ...... 3159 ............. 13 ...... 3144 ............. 14 ...... 3161 ............. 15 ...... 3162 ............. 16 ...... 3173 ............. .....
PARTS - POWER TRAIN 2 9 3 8 1 23 6 7 5 4 10 12 14 11 13 17 22 15 18 19 16 22 17 21 20 24 17 12 17
PARTS - POWER TRAIN ITEM PART NO. 1 ........ 2 ........ 3 ........ 4 ........ 5 ........ 6 ........ 7 ........ 8 ........ 9 ........ 10 ...... 11 ...... 12 ...... 13 ...... 14 ...... 15 ...... 16 ...... 17 ...... 18 ...... 19 ...... 20 ...... 21 ...... 22 ...... 23 ...... 24 ...... DESCRIPTION 3107 ............. Chain, transmission 26 5/8” length 3108 ............. V-pulley 4” special, with key 3109 ............. Sprocket with key 3148 ............. Sprocket with key and ring 3149 .............
PARTS - BLADE DRIVE 13 16 15 16 12 12 15 11 19 26 12 26 21 18 20 17 17 18 23 20 19 22 25 24 1 9 2 10 8 5 3 4 14 6 7
PARTS - BLADE DRIVE ITEM PART NO. DESCRIPTION 1 ........ 3106 .................V-belt, A-26” special 2 ........ 3108 .................V-pulley 4” special, with key 3 ........ 3109 .................Sprocket with key, engine 4 ........ 3166 .................Belt keeper kit with hardware 5 ........ 7195 .................Spring , 3 3/4” 6 ........ 0343 .................Pulley, idler 2 3/4” 7 ........ 3111 ..................Belt idler assembly 8 ........ 3112 ..................Spring, 4”, blade/clutch 9 .....
PARTS - BLADE DEPTH CONTROL 1 12 13 11 14 2 10 4 14 3 8 6 9 9 7 5 6 ITEM PART NO. 1 ........ 2 ........ 3 ........ 4 ........ 5 ........ 6 ........ 7 ........ 8 ........ 9 ........ 10 ...... 11 ...... 12 ...... 13 ...... 14 ...... 16 DESCRIPTION 3100 ................ Depth adjuster assembly control 3101 ................ Fastener kit, upper depth, adjustment assembly 3102 ................ Fastener kit, lower depth, adjustment assembly 3105 ................
TROUBLESHOOTING WARNING: Before servicing unit, engine MUST be off. PROBLEM ANSWER/COMMENT Transmission shaft broke 1. Ensure debris is not caught in the Transmission Chain or wrapped around the transmission output shaft. 2. Ensure the unit has a Skid Pan installed. 3. Contact your servicing dealer. Drive wheels won’t engage 1. 2. 3. 4. Ensure the Drive Chain is on all sprockets. Ensure the Transmission Chain is on all sprockets. Ensure the Chain Idler Spring is attached.
TROUBLESHOOTING WARNING: Before servicing unit, engine MUST be off. PROBLEM ANSWER/COMMENT Chain (Drive) is coming off, drive sprocket wearing The Transmission Output Sprocket is a fixed (non adjustable) sprocket which is splined and snap-ringed in place. 1. Align the Axle Sprockets (double set screws) to the Transmission Output Sprocket. Position the Axle Sprockets the same distance from the chassis wall. 2. Replace the Tensioner Sprocket if it has a bent or twisted bracket or bent teeth. 3.
TROUBLESHOOTING WARNING: Before servicing unit, engine MUST be off. PROBLEM ANSWER/COMMENT Blade not disengaging New Unit or New Belt: 1. Run the machine with the blade engaged until the belt stretches. Used Unit or Old Belt: 1. Adjust the Belt Keeper so each leg touches when idler pulley is not engaged and so idler pulley clears Belt Keeper when engaged. 2. Be sure the correct BlueBird belt is being used. If not, replace with a BlueBird belt. 3.
TROUBLESHOOTING WARNING: Before servicing unit, engine MUST be off. PROBLEM ANSWER/COMMENT Belt glazed or slipping 10. Be sure the Belt Idler Assembly is adjusted correctly. See Technical Bulletin “Inspection Procedure for Belt Tension.” 11. Important: Engine must be off before checking clearance of pulleys. Adjust tap bolt for 1/8” to 1/4” clearance between all pulleys, Belt Idler Pulley, Engine Pulley, Right Angle Drive Pulley with belt removed. Lock adjustment with jam nut.
ONE YEAR LIMITED WARRANTY For one year from purchase, BlueBird, Inc. will replace for the original purchaser, free of charge, any part or parts, found upon examination by any Factory Authorized Service Center, or by the Factory at Beatrice, Nebraska, to be defective in material or workmanship or both. All transportation charges on parts submitted for replacement under this warranty must be paid by purchaser. THERE IS NO OTHER WARRANTY EXPRESSED OR IMPLIED.
P.O.