BPRPGE14 Installation Instructions

ManualsBrandsBlueridge Manuals14 seer2 Ton Cooling 54,000 BTU Heating 14 SEER Gas Package Unit

Table Of Contents

507295B03 Page 1 of 19Issue 2122

Save these instructions for future reference

THIS MANUAL MUST BE LEFT WITH THE

HOMEOWNER FOR FUTURE REFERENCE

INSTALLATION AND MAINTENANCE

INSTRUCTIONS

BPRPGE14 SERIES UNITS

RESIDENTIAL PACKAGED UNITS

Gas/Electric

507295B03

06/2021

The installation of the unit, wiring, warm air ducts, venting, etc. must conform to the requirements of the National Fire

Protection Association; the National Fuel Gas Code, ANSI Z223.1 (latest edition) and the National Electrical Code, ANSI/

NFPA No. 70 (latest edition) in the United States; the Canadian Installation Codes CAN/CGA-B149.1 & .2 (latest edition)

and the Canadian Electrical Code Part 1, CSA 22.1 (latest edition) in Canada; and any state or provincial laws, local

ordinances, or local gas utility requirements. Local authorities having jurisdiction should be consulted before installation

is made. Such applicable regulations or requirements take precedence over the general instructions in this manual.

CAUTION

Table of Contents

Unit Dimensions ..........................................................2

Roof Curb Dimensions ................................................4

Adjustable Roof Curb Dimensions...............................6

Installation ...................................................................8

Venting.......................................................................10

Duct System ..............................................................11

Filters .........................................................................11

Condensate Drain......................................................12

Gas Piping .................................................................12

Electrical Wiring ........................................................13

Heating Start-Up .......................................................14

Operation ...................................................................16

Maintenance ..............................................................17

If this unit is to be installed in a mobile or manufactured

home application, the duct system must be sized to

achieve static pressures within the manufacturer’s

guidelines. All other installation guidelines must also

be followed. Failure to do so may result in equipment

damage, personal injury, and improper performance of

the unit.

WARNING

Improper installation, adjustment, alteration, service, or

maintenance can cause injury or property damage. Refer

to this manual. For assistance or additional information,

consult a licensed professional (or equivalent), HVAC

installer, service agency, or the gas supplier.

WARNING

Manufactured By

Blue Summit LLC

8201 C National Turnpike

Louisville, KY 40214

(P) 507295B03

*P507295B03*

Do not store combustible materials, including gasoline

and other ammable vapors and liquids, near the unit,

vent pipe, or warm air ducts. Such actions could cause

property damage, personal injury, or death.

WARNING

Summary of content (19 pages)

PAGE 1
INSTALLATION AND MAINTENANCE INSTRUCTIONS BPRPGE14 SERIES UNITS RESIDENTIAL PACKAGED UNITS Gas/Electric 507295B03 06/2021 Table of Contents THIS MANUAL MUST BE LEFT WITH THE HOMEOWNER FOR FUTURE REFERENCE WARNING If this unit is to be installed in a mobile or manufactured home application, the duct system must be sized to achieve static pressures within the manufacturer’s guidelines. All other installation guidelines must also be followed.
PAGE 2
Unit Dimensions - Small Base Gas/Electric 47.66 2.33 11.49 TOP VIEW 2.48 1.98 16.77 14.02 RETURN AIR SUPPLY AIR 47.66 2.33 11.49 16.07 18.52 POWER ENTRY GAS ENTRY 6.94 3.25 20.31 4.56 21.06 23.19 SIDE VIEWS CONDENSATE DRAIN 3/4 NPT 5.75 3.55 40.89 21.63 4.12 TYPICAL VENT HOOD 13.21 TYPICAL DRAIN LOCATION 13.44 3.87 13.44 3.62 32.20 17.07 14.32 16.06 6.20 6.20 3.07 Page 2 of 19 5.86 POWER ENTRY 1-1/8 DIA. KNOCKOUT LOW VOLTAGE ENTRY 7/8 KNOCKOUT 26.19 GAS ENTRY 12.12 4.
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Unit Dimensions - Large Base Gas/Electric 56.13 2.11 2.33 11.49 TOP VIEW 2.39 19.49 19.49 RETURN AIR SUPPLY AIR 2.33 11.49 47.66 16.07 18.52 POWER ENTRY GAS ENTRY 6.94 3.25 10.06 25.81 26.56 28.68 SIDE VIEWS CONDENSATE DRAIN 3/4 NPT 5.75 3.55 44.89 21.63 4.12 TYPICAL VENT HOOD 13.21 TYPICAL DRAIN LOCATION 18.19 3.87 POWER ENTRY 1-1/8 DIA. KNOCKOUT 3.62 LOW VOLTAGE ENTRY 7/8 DIA. KNOCKOUT 18.19 30.19 17.07 14.32 36.20 16.06 4.06 6.20 6.20 GAS SUPPLY 12.14 4.20 3.
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Roof Curb Dimensions - Small Base Gas/Electric 3/4 (19) RETURN OPENING Opening for Power Entry Through Unit Base 5-1/2 x 5-5/8 in. (140 x 31 mm) 44-3/8 (1127) 16-7/8 (429) 11-1/2 (287) Insulated Panels 5-3/4 (146) 1( 25 ) 5-1/2 (140) 44-3/8 (1127) Opening for Gas Entry Through Unit Base 3 x 13 in.
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Roof Curb Dimensions - Large Base Gas/Electric 3/4 (19) Opening for Power Entry Through Unit Base 5-1/2 x 5-5/8 in. (140 x 31 mm) 44-3/8 (1127) 1( Insulated Panels 19-1/2 (380) 11-1/2 (287) 2-1/8 (54) 25 RETURN OPENING ) SUPPLY OPENING 22-7/8 (581) 52-7/8 (1343) 3-3/4 (95) 7( 19-1/2 (380) 11-1/2 (287) 8 (203) 14 (356) 18 (457) 24 (610) 17 8) Opening for Gas Entry Through Unit Base 3 x 13 in. (76 x 330 mm) NOTE - Roof deck may be omitted within confines of curb.
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Adjustable Roof Curb Dimensions - Small Base Gas/Electric CLIPLOCK CORNER DETAIL Top Edge Wood Nailer Strip CURB PROFILE Bottom Flange 1 1/2 Typical Slot Typical Locking Tab NOTE: See Cliplock 1000 installation instructions for complete assembly and installation procedures and requirements.
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Adjustable Roof Curb Dimensions - Large Base Gas/Electric CLIPLOCK CORNER DETAIL Top Edge Wood Nailer Strip Bottom Flange CURB PROFILE 1 Typical Slot 1/2 Typical Locking Tab NOTE: See Cliplock 1000 installation instructions for complete assembly and installation procedures and requirements.
PAGE 8
Installation 1. Unit is designed for outdoor installation only. Unit must be installed so all electrical components are protected from water. 2. Condenser coils must have an unlimited supply of air. 3. For ground level installation, use a level prefabricated pad or use a level concrete slab. Do not tie the slab to the building foundation. 4. Maintain level within a tolerance of 1/4” maximum across the entire length or width of the unit. These instructions must be saved for future reference.
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• Return air temperature range between 55°F (13°C) and 80°F (27°C) must be maintained. • Air filters must be replaced and pre-filters must be removed upon construction completion. • The input rate and temperature rise must be set per the unit rating plate. • The heat exchanger, components, duct system, air filters and evaporator coil must be thoroughly cleaned following final construction clean-up.
PAGE 10
Venting 2. All panels must be in place for rigging. 3. Place field-provided spreaders in place. Spreaders must be of adequate strength and length (must exceed unit dimension by 6 inches). Units may also be moved or lifted with a forklift. The lengths of the forks of the forklift must be a minimum of 42 inches. CAUTION Before lifting a unit, make sure that the weight is distributed equally on the cables so that it will lift evenly.
PAGE 11
Duct System NOTE: The duct system should be designed and sized according to the methods in the Air Conditioning Contractors of America (ACCA) manual that is most appropriate to the installation application. If an existing gas furnace is being removed from a common venting system when this packaged unit is installed, then read and follow the instructions in the “Removal of Unit from Common Venting System” section that follows. Otherwise, you may skip this section.
PAGE 12
Unit Model Filter 1 24, 30, 36 14 x 20 x 1 42, 48, 60 20 x 20 x 1 To prime trap, pour several quarts of water into drain, enough to fill drain trap and line. Filter 2 20 x 20 x 1 CAUTION Table 2. Unit Air Filter Sizes - inches Drain lines should be hand-tightened only. Do not use tools to tighten fitting into drain. Condensate Drain This package unit is equipped with a 3/4” FPT coupling for condensate line connection. Plumbing must conform to local codes.
PAGE 13
NOTE: An optional bottom-entry gas kit is available for these units. See the kit instructions for proper installation details. High Voltage Power Entry Carefully rinse piping thoroughly after completing leak detection. NOTE: An optional bottom-entry gas kit is available for these units. See the kit instructions for proper installation details. WARNING Thermostat Wire Entry Danger of explosion. Can cause injury or product or property damage.
PAGE 14
GROUND LUG Compressor SINGLE PHASE POWER SUPPLY CONTACTOR Four wires are required for cooling. The heat anticipator setting is 0.75 amp. FIELD-SUPPLIED FUSED OR CIRCUIT BREAKER DISCONNECT Units are shipped with compressor mountings factoryadjusted and ready for operation. CAUTION Do not loosen compressor mounting bolts. If 208 Volt is supplied, transformer connection must be changed Do not connect C connections except when required by the indoor thermostat.
PAGE 15
1. Turn off electrical power to unit. 99,750 BTU/HR, which is close to the 100,000 BTU/HR rating of the furnace. 2. Slide the gas valve switch to the “OFF” position (see Figure 7). Manifold Gas Pressure Adjustment Regulator – LP/ Propane Gas To Shut Down Main Burners Post-Start Checklist After the entire control circuit has been energized and the heating section is operating, make the following checks: 1. Check for gas leaks, using soapy solution, in the unit piping as well as the supply piping.
PAGE 16
5. 6. To change orifice: a. Remove screws that fasten the manifold to the burner box assembly and remove the manifold. b. Remove the orifices, then install replacement orifices. c. To reassemble: Reverse above steps, making sure orifices are inserted into the orifice holders on the back end of the burners, and that burners are level and centered on each burner opening in the vest panel. To remove or service burners: a. b.
PAGE 17
Heating Sequence of Operation When the thermostat calls for heating, R is closed to W. The following describes the gas heating sequence of operation. 1. A call for heat from the room thermostat starts the combustion air blower and the circulating air blower. 2. When the speed of the combustion air blower reaches proper RPM, the pressure switch closes, initiating a pre-purge period (30 seconds nominal). 3.
PAGE 18
clean the wheel and housing. Run the wire brush down the flue extension at the outlet of the vent housing. Condenser coil may need to be cleaned at startup in case oil from the manufacturing process is found on the condenser coil. Burners To clean the burners, first remove them from the furnace as explained in the Burner and Burner Orifice Instructions section. Vacuum and/or brush as required. 8. After brushing is complete, blow all brushed areas with air. Vacuum as needed. 9.
PAGE 19
Figure 8.