Volume 1.
4 ” Z 1 D R I L L I N G R I G UNPACKING THE ITEM CAUTION: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure all accessories are included with the item while unpacking. If any parts are found to be missing, contact the retailer as soon as possible. Do not throw away the packaging until the item is out of the guarantee period. Dispose of the packaging in an environmentally responsible manner.
4 ” Z 1 D R I L L I N G R I G Table of Contents SAFETY 1 PRE-OPERATIONAL SAFETY CHECKS OPERATIONAL SAFETY CHECKS HEALTH WARNINGS 1 1 3 SPECIFICATIONS 4 INCLUDED ACCESSORIES 4 ADDITIONAL AVAILABLE ACCESSORIES 5 ADDITIONAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN BLUEROCK ® TOOLS ONLINE SHOP AT WWW.BLUEROCKTOOLS.COM OR FROM YOUR LOCAL RETAILER.
” Z 1 D R I L L I N G 1 Chapter R I G Safety DO NOT USE THESE MACHINES UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS! Safety glasses must be worn at all times in work areas. Long and loose hair must be contained. Appropriate footwear must be worn. Close fitting/protective clothing must be worn. Safety gloves should be worn at all times and jewelry must not be worn. Hearing protection should be worn when using this machine. Hard-hat must be worn while using machine.
4 ” Z 1 D R I L L I N G R I G Ø DO keep body parts, clothing & power cords clear of turning/cutting pieces. Stay alert and use common since when using this tool. Ø DO allow machine to reach operating speed before starting a hole. Ø DO unplug machine while changing or adjusting cutting bits so as not to accidentally turn machine on. Ø DO remove adjusting wrenches prior to turning the machine on.
4 ” Z 1 D R I L L I N G R I G Ø DO NOT use this machine without safely securing to the work piece being drilled. Ø DO NOT use full water pressure when drilling with “wet” type bits! You need minimal water to drill with these machines. Extreme water pressure can cause water to enter the gearbox! Ø DO NOT operate this machine on a lower voltage as it may result in reduced power level and the machine could become unstable while cutting. This could also limit the motor life.
4 ” Z 1 D R I L L I N G R I G 2 Chapter Specifications MECHANICAL DATA Hand held capable Hand Held Drill Max Hole Diameter Yes BLUEROCK 4” Z1CD 4” SHIPPING DATA Shipping Weight Shipping Carton 35 Lbs 35” x 10” x 15” Included Accessories DESCRIPTION Instruction Manual Feed Handle Top Bolt for Binding in Ceilings Black Frame Handle Side Black Carriage Bolt QTY 1 1 1 1 1 Note UPON RECEIPT, CHECK CAREFULLY TO ENSURE THAT THE MACHINE IS IN GOOD CONDITION AND HAS ALL ACCESSORIES LISTED ABOVE.
4 ” Z 1 D R I L L I N G R I G Additional Available Accessories Additional accessories for this machine can be found in BLUEROCK ® Tools online shop at www.bluerocktools.com or from your local retailer. DESCRIPTION 4” Z1 Handheld Core Drill by BLUEROCK ® Tools 1” Wet Coring Bit 1.25” Wet Coring Bit 1.5” Wet Coring Bit 1.75” Wet Coring Bit 2” Wet Coring Bit 2.5” Wet Coring Bit 3” Wet Coring Bit 3.5” Wet Coring Bit 4” Wet Coring Bit 1” Dry Coring Bit 1.25” Dry Coring Bit 1.5” Dry Coring Bit 1.
4 ” Z 1 D R I L L I N G R I G 3 Chapter Operations Note THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE! PURPOSE Ø The purpose of the 4”Z1 Drilling Rig is to connect a handheld drill (sold separately) for the purpose of cutting through masonry, concrete or other mineral rock types using annular coring bits. Only a proper drill must be connected to this drilling rig that is specifically made to fit this rig.
4 ” Z 1 D R I L L I N G R I G MACHINE COMPONENTS Ø The main components of the 4”Z1W/S are the spindle, gearbox, motor and drilling rig (carriage, stand and base). The spindle is driven by the transfer case and the motor. o Ø These components must be not be removed except by a qualified technician. Power must be disconnected prior to any service. This machine has one primary adjusting point for the travel between the drill carriage and the drill stand.
4 ” Z 1 D R I L L I N G R I G TRANSPORTING THE MACHINE Ø When transporting the drilling rig, always use two hands. Ø DO NOT transport the rig with bits in the spindle. Ø If transporting inside a vehicle, it is recommended to transport it on its side so as to avoid the item falling over. Ø If transporting with the 4”Z1 attached, DO NOT carry the machine by the cord. o DO NOT allow the cord or plug to drag along the floor when transporting.
4 ” Z 1 D R I L L I N G R I G o Make sure the water valve is in the off position. § o This is generally at a 90 degree angle from the valve hose. Partially turn the water spigot on (usually half a turn). § CAUTION: DO NOT turn the hose on fully! You need sufficient water when using wet type bits. Using too much water pressure can cause the bits to not cut properly as well as water entering the gearbox. Ø Select appropriate size cutting bit and install. See section below for details on securing bit.
4 ” Z 1 D R I L L I N G R I G § o After an interruption in drilling, make sure the drill bit is free and turns before restarting the hole. Be very careful at this point to make certain the drill does not bind when restarting. CAUTION: It can take a 1-2 seconds for the safety clutch to engage otherwise excessive wear and heat will develop. Ø Make sure to keep the cutting material lubricated. Ø Ease up on feed pressure as the cutter starts breaking through the backside of the material.
4 ” Z 1 D R I L L I N G R I G 4 Chapter Troubleshooting When Using the 4”Z1 With Drilling Rig Note SERVICING SHOULD ONLY BE DONE BY A QUALIFIED TECHNICIAN. DON’T FORGET TO UNPLUG POWER TO UNIT PRIOR TO SERVICE! PROBLEM SOLUTION Motor does not turn on. 1) 2) 3) 4) Excessive sparking when motor is running. Check external power source (extension cord, breaker, etc). Loose internal wire. Check and secure if necessary. Motor brushes defective. Replace if necessary.
4 ” Z 1 D R I L L I N G R I G 5 Chapter General Maintenance for Drilling Rig and Optional 4”Z1 Core Drill Ø Inspect electrical cords and electrical connections. Ø Keep machine clean and free of debris. Do not forget to grease the drill spindle. Ø Check for misalignment, binding and breakage of all moving parts. If damaged, repair tool before use. Ø Keep cutting tools sharp and clean. Sharp bits are less likely to bind and are easier to control.
4 ” Z 1 D R I L L I N G R I G 1) Change if necessary using NLGL-2 grade grease. This service is generally done around the 50 hour service mark. o Adjust Safety Clutch: 1) Adjust clutch as necessary. o NOTE: A torque wrench is necessary for this service. o Locate the hex screws holding the gear housing together and remove them. o Gently pull the gear housing apart. You may use a couple flat screwdrivers to gently apply pressure to separate the housings. o Take the main clutch nut off of the clutch.
4 ” Z 1 D R I L L I N G R I G 6 Chapter Parts List – 4”Z1 Drilling Rig 4"Z1 Drilling Rig # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Spec M8×30 φ8 02-80/036 10×8×100 CF-180-07 M14 φ4 φ4 CF-180-39 M4×16 CF-180-07/2 M8 M8×16 CF-180-07/6 CF-255/3-14 CF-180-28 CF-180-29 M4×6 CF-180-07/4 CF-180-07/5 φ8 M12×65 φ17×1 6003Z Z3Z-CF-180-16 Name Inner hexagonal round head bolt Spring ring Rear handle base Flat Key Lift Ac
4 ” Z 1 D R I L L I N G R I G Breakdown View – Drilling Rig Close-up Parts List - Optional 4”Z1 Coring Drill 4"Z1 Core Drill (Optional) # 1 Spec 0280/00 1 Name Output shaft # 28 Spec φ17 2 φ4 Stell ball 29 HK121 0 3 0280/05 0 A5×32 Small spring 30 3.6×14.5×12 Flat key φ47× 1.
4 ” Z 1 D R I L L I N G 6 7 8 9 10 11 R I G KS-NS K6005 2Z φ25× 1.2 Deep groove of ball bearing Shield ring for shaft 33 0280/04 1 FB25× 40×7 Shim cover 0280/04 4 M5×7 5 KSNSK62 9 0280/004 Deep groove ball bearing 60 2×4 Scutcheon rivet 87 Capacitance0.
4 ” Z 1 D R I L L I N G 27 1 0280/00 5 for shaft 4# gear R I G 54 05 φ4 Spring washer 81 ST2. 9×9.
4 ” Z 1 D R I L L I N G R I G Breakdown View – Optional 4”Z1 Gearbox/Motor Closeup 18
4 ” Z 1 D R I L L I N G R I G 19
