Volume 1.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E UNPACKING THE ITEM Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure all accessories are included with the item while unpacking. If any parts are found to be missing, contact the retailer as soon as possible. Do not throw away the packaging until the item is out of the guarantee period.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E Table of Contents SAFETY 1 PRE-OPERATIONAL SAFETY CHECKS OPERATIONAL SAFETY CHECKS 1 1 SPECIFICATIONS 3 OPERATIONS 4 PURPOSE INSTALLATION OPERATIONAL PRINCIPLES MACHINE COMPONENTS RUNNING WIRE 4 4 4 5 7 TROUBLESHOOTING 8 MAINTENANCE 9 CHANGING BLADES ON RIGHT SINGLE-BLADE SIDE 9 MOTOR SCHEMATIC 10 PARTS LIST 10 BREAKDOWN VIEW 12
M O D E L 6 0 W I R E S T R I P P I N G 1 Chapter M A C H I N E Safety DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS Safety glasses must be worn at all times in work areas. Long and loose hair must be contained. Appropriate footwear must be worn. Close fitting/protective clothing must be worn. Gloves, rings and jewelry must not be worn as wire could catch on the item and bring hands towards the machine. Hearing protection should be worn when using this machine.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E Ø DO NOT make machine adjustments while the machine is running. Ø DO NOT wear loose clothing or gloves as death or dismemberment can occur. When feeding wire/cable, gloves can snag on scrap wire and bring hand towards machine. Ø DO NOT put cable/wire longer than 1 meter into machine. Ø DO NOT switch off the machine when it is under load, except in an emergency. Ø DO NOT remove or modify grounding plug.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E 2 Chapter Specifications ELECTRICAL DATA Voltage Current Motor Size Motor Starter O/P Power Connection 120V, 60Hz 12.5 Amps 1.5 KW, 2HP 120V TECO HUPB-18K Magnetic Starter 24 Amp Overload Protection (Set at 22A) US Standard 3 Prong Type B Plug MECHANICAL DATA Blades on Right Cutting Assembly Cutting Speed Wire Cutting Range Drive System 1 Blade – 1 Channel – cuts top of wires Single Cutting And Roller Channel 75 Feet Per/Minute 16 AWG – 2.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E 3 Chapter Operations Note THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE! PURPOSE Ø The purpose of the Model 60 is to remove outer and inner jackets from wires and cables in order to separate the inner copper or aluminum. These types of machines are widely used in the recycling industry to extract copper and aluminum for recycling.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E MACHINE COMPONENTS Ø The main components of the Model 60 are the central channel rolling wheel and large blade. These are both driven by a transfer case, a gearing system and a motor. The safety guards are situated on top of both assemblies as well as in front where the wire guide is situated. There are also safety guards on top of the main drive gear as well as on the sides of the assembly bearing housings on the left and right.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E Ø This machine has one primary adjusting point. This is the large round wheel handle on the top of the lead screw. Turning the wheel clockwise will lower the main cutting blade. Turning the wheel counter-clockwise will raise the cutting blade. Ø Under the cutting blade is the main channel roller. This roller is driven by the motor and transfer case.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E RUNNING WIRE Ø Do all pre-operational and operational safety checks from Chapter 1. Ø After securing the machine, plug the machine into power source. Ø Have your wires ready to process, by separating them by type and cutting them into 3-4’ lengths. o This is primarily for safety, but also to protect the motor from torque created by pulling heavy wires into the machine.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E 4 Chapter Troubleshooting Problem Solution Wires get jammed in the machine 1) Adjust the blade up. For smaller wire, the cut in the wire jacket is not in the center of the wire 1) Adjust the blade right or left. 2) The Model 60 is made for primarily designed for cutting larger wires.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E 5 Chapter Maintenance Ø Inspect electrical cords and electrical connections. Ø Keep machine clean and free of debris. Ø Grease internal moving parts with red grease or Molybdenum grease as needed. Ø Spray antirust oil on spindle and blade shaft as needed. Ø Inspect blades occasionally to ensure they are sharp for optimal cutting. Changing Blades on Right Single-Blade Side 1. Take the top guard off. 2. Deconstruct assembly housing. 3.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E 6 Chapter Motor Schematic Parts List # CODE NUMBER DESCRIPTION 1 1.5-4 B5 Motor Qty 1 2 NMRW Reducer 1 3 RB-6-4-4 Switch 1 4 MSY-60D-0001 Swith Mounting Plate 1 A3 5 GB/T5781-2000 Hex Bolt M10X20 2 A3 6 MSY-60D-0002 Shield 1 A3 T-1.5 7 GB/T70.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E 9 MSY-60D-0003 Coupling Shield 1 A3 T-1.5 10 MSY-60D-0004 Mounting Panel Of Shovel (Left) 1 A3 T-1.5 11 MSY-60D-0005 Shield 1 A3 T-1.5 12 MSY-60D-0006 Mounting Panel Of Shovel (Right) 1 A3 T-1.5 13 GT/T70.1-1985 Hex Socket Bolt M6X15 10 A3 14 GB/T5780-2000 Hex Bolt M10X110 1 A3 15 GB/T41-2000 Hex Nut 7 A3 16 MSY-60D-0007 Shovel Fixed Panel 1 A3 17 GB/T70.
M O D E L 6 0 W I R E S T R I P P I N G M A C H I N E Breakdown View 12
