Volume 1.
M W S - 8 0 8 D UNPACKING THE ITEM Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure all accessories are included with the item while unpacking. If any parts are found to be missing, contact the retailer as soon as possible. Do not throw away the packaging until the item is out of the guarantee period. Dispose of the packaging in an environmentally responsible manner.
M W S - 8 0 8 D Table of Contents SAFETY 1 PRE-OPERATIONAL SAFETY CHECKS OPERATIONAL SAFETY CHECKS 1 1 SPECIFICATIONS 3 OPERATIONS 4 PURPOSE INSTALLATION OPERATIONAL PRINCIPLES MACHINE COMPONENTS PROCESSING WIRE WIRE TYPE GUIDE WIRE GUIDE DIAGRAM RUNNING WIRE 4 4 4 5 7 8 8 8 TROUBLESHOOTING 10 MAINTENANCE 11 CHANGING BLADES 11 PARTS LIST 14 BREAKDOWN VIEW 15
1 Chapter M W S - 8 0 8 D Safety DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS Safety glasses must be worn at all times in work areas. Long and loose hair must be contained. Appropriate footwear must be worn. Close fitting/protective clothing must be worn. Gloves, rings and jewelry must not be worn as wire could catch on the item and bring hands towards the machine. PRE-OPERATIONAL SAFETY CHECKS Ø Ensure the safety guards are secure and correctly fitted.
M W S - 8 0 8 D Ø DO NOT remove machine guards while machine is running. Only to be removed for maintenance and oiling by qualified personal and put back on the machine after maintenance is complete. Ø DO NOT allow children or untrained personal near machine. Ø DO NOT put cable/wire longer than 1 meter into machine. Ø DO NOT use this machine in the rain, if peeling wet cable/wire, keep the blades dry, oil the machine often, test the blades and machine for oxidation.
M W S - 8 0 8 D 2 Chapter Specifications MECHANICAL DATA Blades Cutting Assembly Cutting Speed Wire Cutting Range Drive System 9 Blades – 9 Channels – Cuts Top of Wire Single Cutting And Roller Channel Human/Chuck Drill Dependent 18 AWG – 1” OD Wire (Certain Square/Round Multicore Type Wires) Manual Hand Crank System/User Supplied Drill SHIPPING DATA Shipping Weight Shipping Carton 50 Pounds 19” x 8” x 14” 3
3 Chapter M W S - 8 0 8 D Operations Note THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE! PURPOSE Ø The purpose of the MWS-808D is to remove outer and inner jackets from wires and cables in order to separate the inner copper or aluminum. These types of machines are widely used in the recycling industry to extract copper and aluminum for recycling. Ø The wire jackets are also able to be recycled by many recyclers so inquire with your local scrap buyers.
M W S - 8 0 8 D MACHINE COMPONENTS Ø The main components of the MWS-808D are the central cutting (top) and rolling assemblies (bottom) which has the drill shaft. These are driven by human power using a hand-wheel and hand-crank or by a user supplied chuck type drill. The safety guards are situated on top of the assemblies as well as in front where the wire guide is situated. o Ø The safety components must be not be removed except by a qualified technician.
M W S - 8 0 8 D Ø Ø This machine has one primary adjusting point. The main way is though the two Tbolts. These are the black bolts on the top of the machine that have a locking wing nut. These T-bolts are used to tighten or loosen the springs that control the upper cutting assembly. Essentially these are used to cut deeper or shallower into wire jackets.
M W S - 8 0 8 D o If the blades are not centered or have too much play, they can be adjusted. You really only need the entire cutter assembly (from bearing housing on right to bearing housing on left) to have about 1/16” of play. Essentially, you just need enough room for the centering bolts to allow the entire assembly to raise when a piece of wire goes through the channel and pushes up the entire cutter assembly.
M W S - 8 0 8 D WIRE TYPE GUIDE Ø Sheathed flat cable: ≤ 0.55” (14mm) x 0.31” (8mm) WxH Ø Twisted flat cable: ≤ 0.31” (8mm) x 0.23” (6mm) WxH Ø Single-core cable: Dia. Φ0.07” (2mm) ～ Φ1” (25mm) Round cable Sheathed flat cable Twisted flat cable Single-core cable WIRE GUIDE DIAGRAM RUNNING WIRE Ø Do all pre-operational and operational safety checks from Chapter 1.
M W S - 8 0 8 D Ø Ø If using a drill and the drill shaft, slowly turn the drill forward causing the drill to turn the lower roller shaft. After a comfortable speed is reached (slowly enough to have power over the drill and control inputting wire safely) put a piece of wire in the machine. Be cautious in the beginning to only use your drill as slowly as possible to get a feel for how quickly the drill pulls the wire in. When in doubt, take your finger off the power of your drill and regroup.
4 Chapter M W S - 8 0 8 D Troubleshooting Problem Solution Wires get jammed in the machine There are a few possible fixes for this: 1: Loosen the top hand cranks to take pressure off springs to allow more room for the springs to depress. 2: Check to make sure you are running the wire through the right channel. This takes some time to figure out. Be patient when clearing the machine. Try the step down method. Start in a larger hole than you think.
5 Chapter M W S - 8 0 8 D Maintenance Ø Keep machine clean and free of debris. Ø Grease internal gears with red grease or Molybdenum grease as needed. Ø Spray antirust oil on blades and blade shaft as needed. Ø Inspect blades occasionally to ensure they are sharp for optimal cutting. Changing Blades 1. Remove upper cutter/roller tensioners and the springs below them. 2. Use 11/16” socket to remove top bolts, and the spacers below them. 3. Take the top guard off. 4. Take the cutter assembly out.
M W S - 8 0 8 D 7. Unscrew spanner nut clockwise. If you do not have a spanner nut wrench, it is possible to use a pair of vice grips. 8. MAKE SURE YOU MARK THE SPACERS 1 THROUGH 5 (OR 1 THROUGH 9 FOR THE TOP ASSEMBLY), SO THAT THEY GO BACK ON IN THE SAME ORDER THAT YOU TOOK THEM OFF.
M W S - 8 0 8 D 9. Blades are ready to come off and be replaced. 10. When re-assembling put the bearing back into the bearing housing before attaching the housing to the cutter/roller. 11. Follow all other steps in reverse order to reassemble.
6 Chapter M W S - 8 0 8 D Parts List Number 1 2 3 4 Code Number MWS-808D-0001 MWS-808D-0002 MWS-808D-0003 MWS-808D-0004 QTY 2 2 1 1 Material HT200 45# 45# Name Siding board Gear Main shaft Spacer 5 6 7 8 9 10 MWS-808D-0005 GB/T5780-2000 MWS-808D-0006 GB/T62-1988 GB/T95-1985 MWS-808D-0007 9 4 2 2 16 1 65Mn A3 ZL102 Blade Hex nut M10x90 T shape handle Wing nut Washer Φ10 Top shield 11 12 13 14 15 MWS-808D-0008
M W S - 8 0 8 D Breakdown View 15
