Teile und Zubehör - Einbauanleitung F 53 0054 EVA Xenon-Licht mit automatischer Leuchtweitenregulierung für BMW X5 (E 53) LHD Fachkenntnisse sind Voraussetzung.
1 2 3 Inhalt Wichtige Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Einbau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stromlaufplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 1-1 2-1 3-1 1 2 3 Contents Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Important information (Only for use within the BMW dealer organisation.) Installation time approx. 7.5 hours. The installation times may differ depending on the condition of the car and the equipment in it. This retrofit system may only be installed with a headlight cleaning system. All servicing, repair, installation and adjustment work on cars is conducted on your own responsibility.
Tools and equipment required Philips screwdriver Straight slot screwdriver Sockets, sizes 8 mm and 10 mm Ring spanner, size 10 mm Open-ended spanner, size 9 mm Torque wrench 1/2 inch reversible ratchet 1/2 inch extension 1/2 inch sockets, sizes 16 mm, 17 mm and 19 mm 1/4 inch reversible ratchet 1/4 inch extension 1/4 inch sockets, sizes 7 mm, 8 mm and 10 mm Angle cutter Crimping pliers Anti-corrosive paint Drill with drill bits Torch 1-4/EN
2. Installation Contents .................................................................................................................................Page 2.1 Preparation ............................................................................................................................. 2-6 2.2 To install the level sensor at the front right .............................................................................. 2-7 2.3 To install the level sensor at the rear right...............
2.1 Preparation Print out the error memory. Disconnect the battery. Remove the door sill strips on the right-hand side. Remove the bottom A pillar trim on the right-hand side. Remove the glove box. Remove the footwell trim on the right-hand side. Remove the air guide in front of the module holder. Remove the B pillar trims on the right-hand side. Remove the front passenger seat. Remove the cable covers in the right-hand sill area.
Fold out folded page 2-33. All lock nuts are to be replaced. All tightening torque values are to be taken from the current repair instructions and must be observed at all times. 2.2 To install the level sensor at the front right Cars with an air suspension front axle already have a level sensor.This is to be replaced with the level sensor supplied with the parts kit. A Only for cars without an air suspension front axle.
Only for cars with an air suspension front axle. G Disconnect the connection plug from the level sensor (12). Undo the nut SW 10 mm (20) and release the control rod (18). Undo the nut SW 10 mm (16) and remove the holder (14) with the level sensor (12). Replace the level sensor fitted in the car with the level sensor supplied with the parts kit. See the position of the threaded sleeve (see magnified view). The installation work is to be completed using new lock nuts SW 10 mm (16 and 20), in reverse order.
A B 2 1 3 5 4 F 53 0055 EVA C 6 7 F 53 0056 EVA D 4 10 1 9 6 8 11 3 F 53 0057 EVA E F 53 0058 EVA F 15 13 10 14 12 G F 53 0059 EVA F 53 0060 EVA 16 14 20 12 17 18 11 19 F 53 0061 EVA 2-33
2.4 Connection overview of the xenon wiring harness (ECE cars only) Fold out folded page 2-43 Item Description Cable colour Connection location in the car Abbreviation / Slot A 26-pin plug (Bordeaux) - Con. mod. for autom. headlight adjust. cont. sys.
ECE A K K1 K2 K3 J
G B2 B1 C1 C2 D E F H I1 I2 I3 I F 53 0062 EVA 2-43
2.5 To install the xenon wiring harness (ECE cars only) The xenon wiring harness is to be secured using cable ties. Ensure that cables and other lines are not kinked or damaged when they are being installed in the car and that they do not impair the freedom of movement of other components. If the specified pins or chambers are already in use, bridges, double crimps or parallel end stops are to be used. Fold out folded page 2-77.
D Disconnect the 54-pin black plug X10117 (5) from the light module (6) on the A pillar on the passenger side and take the plug strip off the casing. Lay branches D and E, yellow/red and blue/red cables, to there. Connect branch D, yellow/red cable, to slot 27 of the 54-pin plug X10117 (5). Connect branch E, blue/red cable, to the blue/red cable from slot 25 of the 54-pin plug X10117 (5) using a double mini connector from the parts kit (7).
F Lay branches I1 to I3 (grey/white, grey/brown and grey/green cables) forwards a little on the rear axle, secure them to the cable holder (8) and lay them to the level sensor (9). Only for cars without a level control system: Connect cables I1 to I3 on the xenon wiring harness as follows: Connect branch I1, grey/white cable, to slot 2 of the black 6-pin plug X1451 (I). Connect branch I2, grey/brown cable, to slot 3 of the black 6-pin plug X1451 (I).
Disconnect the 42-pin blue plug X1170 (15) from the ABS/DSC control module, release the plug strip, remove the blind stopper from slot 18 and connect branch J, yellow/white cable, to slot 18. Engage the plug strip, connect the 42-pin blue plug X1170 (15) to the ABS/DSC control module and secure it.
A B D,E K1-K3 F,G J-K3 A I1-I3 1 B1-C2 A H 2 B1-C2 J D-I3 F 53 0063 EVA F 53 0064 EVA ECE K 18 K1-K3 K 17 F 53 0073 EVA J I 16 K1-K3 15 F 53 0072 EVA J F 53 0071 EVA
C D C2 5 6 B2 F,G 4 D 7 3 E 2 B1 C1 F 53 0065 EVA I1-I3 F 53 0066 EVA E I1-I3 E F 53 0067 EVA F 8 H I1-I3 I F 53 0054 EVA 9 F 53 0068 EVA H G 10 13 11 14 12 J 10 J J F 53 0070 EVA 11 J 12 12 F 53 0090 EVA 2-77
2.6 Connection overview of the xenon wiring harness (ECE cars only) Fold out folded page 2-95 Item Description Cable colour Connection location in the car Abbreviation / Slot A 26-pin plug (Bordeaux) - Con. mod. for autom. headlight adjust. cont. sys.
Branch E (marked "**") is to be connected to the cable in the car using a double connector. Branch I (marked "***") is to be connected to plug X1310S at the rear left of the boot on cars with optional equipment wiring harness from level 2. See section 2.7-G. The components marked ”*” are only used for this retrofit kit, all other components refer to the application of the BMW dealer organisation.
USA K1 K2 K3 K4 K J J1 J2 J3 I H H1 H2 H3 H4
A B2 B1 C1 C2 D E F G1 G2 G3 G F 53 0074 EVA 2-95
2.7 To install the xenon wiring harness (US cars only) The xenon wiring harness is to be secured using cable ties. Ensure that cables and other lines are not kinked or damaged when they are being installed in the car and that they do not impair the freedom of movement of other components. If the specified pins or chambers are already in use, bridges, double crimps or parallel end stops are to be used.
Clip multiple connectors X10116 (3), X10466* (B1), X596 (4) and X1608* (C1) into the connector box (2) and mount the connector box (2) on the module holder. D Disconnect the 54-pin black plug X10117 (5) from the light module (6) on the A pillar on the passenger side and take the plug strip off the casing. Lay branches D and E, yellow/red and blue/red cables, to there. Connect branch D, yellow/red cable, to slot 27 of the 54-pin plug X10117 (5).
Connect Connect Connect Connect cables G1 to G3 on the xenon wiring harness as follows: branch G1, grey/white cable, to slot 2 of the black 6-pin plug X1451 (G). branch G2, grey/brown cable, to slot 3 of the black 6-pin plug X1451 (G). branch G3, grey/green cable, to slot 6 of the black 6-pin plug X1451 (G). All cars: Connect the black 6-pin plug X1451 (G) to the level sensor. Seal the hole in the floor of the boot with the grommet (F).
Lay branches K1 to K4 further along the vehicle wiring harness to the plugs for the right headlight and connect them to the supplied casing K (X1034, 4-pin natural) as follows: Connect branch K1, yellow/black cable, to slot 1 of the 4-pin plug X1035 (K). Connect branch K2, yellow/brown cable, to slot 2 of the 4-pin plug X1035 (K). Connect branch K3, blue/black cable, to slot 3 of the 4-pin plug X1035 (K). Connect branch K4, blue/brown cable, to slot 4 of the 4-pin plug X1035 (K).
A B J1-J3 D,E H-K4 A G1-G3 1 B1-C2 A K1-K4 F 2 B1-C2 I, H1-H4 D-G3 F 53 0075 EVA F 53 0076 EVA USA K 18 J1-J3 J 17 F 53 0084 EVA J I 16 J1-J3 K1-K3 15 F 53 0083 EVA I F 53 0082 EVA
C D C2 5 6 B2 4 D 7 3 E 2 B1 C1 F 53 0065 EVA G1-G3 F 53 0077 EVA E G1-G3 F F 53 0078 EVA F 8 F G1-G3 G F 53 0054 EVA 9 F 53 0079 EVA H G 10 13 14 11 12 I 10 I H1-H4, I F 53 0081 EVA 11 I 12 12 F 53 0091 EVA 2-129
Fold out folded page 2-147. 2.8 To remove the manual headlight adjustment control system (ECE cars only) A Remove the fresh air grille (1). Remove the light control (2) with the manual headlight adjustment control system (3) and replace it with the light control in the parts kit. To install the parts proceed in reverse order. 2.9 To install the xenon headlights The procedure is shown for the right-hand side of the car, proceed accordingly on the left-hand side.
2.14 To adjust the xenon headlights Check the standard adjustment of the headlights as described by the manufacturer and adjust it if necessary.
A B F 53 0085 EVA F 53 0086 EVA C F 53 0087 EVA 2-147
3. Circuit diagram 3.1 Circuit diagram (for ECE cars only) .......................................................................................... 3-3 3.2 Circuit diagram (for US cars only) ............................................................................................
3.1 Circuit diagram (for ECE cars only) Fold out folded page 3-9.
ECE A3 X10116 X10466* VB K-BUS VB K-BUS X10117 KL 54 (Pin 25) 0,35 x WSRTGE x 0,35 WSRTGE 0,5 x BLRT 21 14 54 K-BUS A53 31E
A52 LWR DFAVR 27 18 X10117 0,5 x GERT X1170 0,35 x GEWS X991 13 24 LWR DFAVR HSSH Q12 11 20 HSGH 7 HSPH HSSV 22 16 HSGV 5 HSPV 18 X991 0,5 x W GEBR 0,5 0,5 0,5 x x x GRGN GRWS GRBR DRILLT 0,5 0,5 0,5 x x x SWGN SWWS SWGR X1S* Q12 10 10 X1451 X1B* Q12 6 HSSH 2 HSGH X10275 6 3 HSSV HSPH 2 HSGV 3 HSPV # 0,5 x W GEBR B42 B64 DRILLT X1035 2 Q12 M81 F 53 0088 EVA 3-9
3.2 Circuit diagram (for US cars only) Fold out folded page 3-19.
USA A3 X10116 X10466* VB K-BUS VB K-BUS LWR X10117 KL 54 (Pin 25) 0,35 x WSRTGE x 0,35 WSRTGE 0,35 x BLRT 0,5 x GE 13 21 14 LWR 54 K-BUS A53 31E
A52 DFAVR 27 18 X1170 X10117 5 ERT 0,35 x GEWS X991 24 3 DFAVR HSSH 1 20 HSGH 7 HSPH HSSV 22 16 HSGV 5 HSPV 18 X991 5 EBR 0,5 0,5 0,5 x x x GRGN GRWS GRBR 0,5 0,5 0,5 x x x SWGN SWWS SWGR LLT X1035 6 12 HSSH M81 B42 2 HSGH 3 X1451 6 HSSV HSPH 2 HSGV 3 X10275 HSPV B64 F 53 0089 EVA 3-19