Product Manual

ManualsBrandsBN Products ManualsConcrete Pouring + CuringHeavy-Duty Electric/Hydraulic Rebar Cutter — 5/8in. Capacity

Cutter_Instructions_2017A

Page | 1

May 7, 2019

BN Products-USA, LLC.

3450 Sabin Brown Road

Wickenburg, Arizona 85390

(800) 992-3833 or (928) 684-2813

Fax: (928) 684-7041 • mail@bnproducts.com

www.bnproducts.com

Rebar Cutter Instruction & Parts Breakdown

DC SERIES PORTABLE REBAR CUTTERS

SERVICE NOTE

Have your power tool serviced by a qualiﬁed repair

person using only identical replacement parts.

is will ensure that the safety of the power tool is

maintained.

For a Service Repair Center nearest you please call

(800) 992-3833 or go visit us online:

www.bnproducts.com

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY

BEFORE ATTEMPTING TO USE YOUR TOOL

DC-32WH DC-25X, DC-20WH, DC-16W, DC-16LZ,

DCC-1618HL, and DCC-2018HL

Summary of content (12 pages)

PAGE 1
Rebar Cutter Instruction & Parts Breakdown DC SERIES PORTABLE REBAR CUTTERS DC-32WH DC-25X, DC-20WH, DC-16W, DC-16LZ, DCC-1618HL, and DCC-2018HL IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO USE YOUR TOOL BN Products-USA, LLC. 3450 Sabin Brown Road Wickenburg, Arizona 85390 (800) 992-3833 or (928) 684-2813 Fax: (928) 684-7041 • mail@bnproducts.com www.bnproducts.com SERVICE NOTE Have your power tool serviced by a qualified repair person using only identical replacement parts.
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GENERAL SAFETY PRECAUTIONS MAINTAIN CUTTER WITH CARE Use rebar cutters on maximum Grade 60 steel reinforcing bars only. These tools are not to be used in cutting other kinds of metal or materials. Do not cut ungraded rebar. Inspect cutter before each application. Faulty or loose cutter blocks could result is personal injury. Keep handle dry, clean and free from oil and/or grease. Keep housing and piston free of dirt and iron filings. Check that no screws or bolts are loose or missing.
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PRE-USE CHECKS 3. Keeping rebar at right angles (90 degrees) to front cutter block, screw out stopper until it is just touching the rebar. Once set, the stopper needs no further adjustment while cutting rebar of the same diameter, but must be reset for a different size rebar. CAUTION: Failure to correctly set the stopper bolt will result in excessive wear of cutter blocks and may cause cut end to fly out. This will also lead to piston and cylinder damage. 1. Check oil level. (See Maintenance) 2.
PAGE 4
jamming the piston. (See Maintenance) If, after cleaning, piston still does not automatically retract when fully extended, the piston itself may be damaged. Return the unit to an authorized repair center or BN Products for repair. MAINTENANCE ON CUTTER BLOCKS Before using, always check that the two bolts on each cutter block are properly tightened. Using a loose block will result in damage to block and housing. Also check condition of cutter blocks.
PAGE 5
CARE: Worn brushes will result in power loss, cause the motor to run hot and irreparably damage the armature. 1. Disconnect unit. 2. Unscrew both brush caps and pull out carbon brushes. 3. Replace brushes if less than 6mm or1/4” in length. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Avoid accidental starting.
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DC-16LZ DC-16LZ Rebar Cutter 25 70RG60 O RING 50 1CL001C BRUSH HOLDER 1C1971 RAM 51 1C1361A CARBON BRUSH SET 1 1C2025700 HOUSING (DC-16LZ) 26 2 70RP30 O RING P30 27 1C1972 RAM RETURN SPRING 52 3V0001P HOLDER PIECE 3 1C16021 SEAL PACKING SKY30 28 1C1973 DELIVERY VALVE 53 7NS04016 4 RB-16LZ CUTTER BLOCK SET 29 1C1331 TAPPING SCREW D4X16 5 7CB05015 CAP BOLT M5XM15 DELIVERY VALVE SPRING 54 3V0001W CONDENSER 6 7SW0005 SPRING WASHER M5 30 1C13352 SPRING GUIDE 5
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DC-16W DC-16W Rebar Cutter 28 1C16012 HOUSING 56 4V0001K SLEEVE 1 1CW0001 CYLINDER (DC 16X) 29 1C1616 AIR BAG 57 4V0001L FOOT 2 1CW0003 BALL BEARING 698 30 1C1620 AIR BAG NUT 58 7CB05080 CAP BOLT M5x80 3 1C1327 RAM 31 1CM2028 SET BOLT 59 7SS04005 SET SCREW M4x5 4 1C1330 RAM RETURN SPRING 32 1CM2-28 AIR BAG SET BOLT 60 4V0001D BRUSH HOLDER 5 1C13281 DELIVERY VALVE 33 1C16142 CYLINDER PACKING 61 1C1961A CARBON BRUSH SET 6 1C1331 DELIVERY VALVE SPRING 34
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DC-20WH DC-20WH Rebar Cutter No. Part No. Part Name No. Part No.
PAGE 9
DC-25X DC-25X Rebar Cutter No. 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. 1C2601B 1C2602 70RP32 1C2570 1CM2027 1C2620B 1CM2028 1C1505 7SP06030 RB-25X 7B16050 7N8016 1C2607 1C2614 1C2604 1C2518 1C2519 1C2521 1C2522 1C2605 1C1024200 1C2526 No. Part No. Part Name No. Part No.
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DC-32WH Rebar Cutter 1 2 3 1C1022601 1C4172100 1C4172000 30 1C2521 RETURN VALVE SPRING 60 7312449 MOTOR HOUSING 7001303 HOUSING 31 1C2519 RETURN VALVE 61 7984271 TAPPING SCREW D5X75 SUB HANDLE 33 7ORS4 O RING S4 62 7SW005 PLATE WASHER M5 RELEASE VALVE 63 7CB05045 CAP BOLT M5X45 7SS05008 SET SCREW M5X8 COLLAR 34 1C4160601 4 7PW008 1C2607 35 1C1022901 CYLINDER 64 5 7SW008 1C2607 36 1C2610 RAM 65 7312434 BEARING BUSH 6 7B08020 BOLT M8X20 37 1C1330 RAM RETURN
PAGE 11
DCC-1618HL No. Part No.
PAGE 12
DCC-2018HL No. Part No. Part Name 26 7NU006 U NUT 6 52 706504010 CAP BOLTS 4X10 1 1C2066401 HOUSING 27 1C2066500 CYLINDER 53 7GW004 WASHER M4 2 70608020 CAP BOLT M8X20 28 3P1044 MAGNET FILTER 54 76902ZZ BALL BEARING 6902ZZ 3 101610 CUTTER BLOCK NO.