BOLIY MODEL Pro3600Si Pro3600Si/E Electric Start Pro3600Si/ER Remote Start DIGITAL GENERATOR DSP TECHNOLOGY
TABLE OF CONTENTS PLEASE READ ENTIRE MANUAL BEFORE OPERATING Introduction...................................................................... 1 Warranty ...........................................................................2-3 Safety Information ...........................................................
INTRODUCTION Congratulations on your new BOLIY Generator. This manual covers operation and maintenance of the Pro3600Si/E generator, as well as basic troubleshooting. If you have any questions regarding your machine, please consult your BOLIY dealer. xxx-xxxxx MACHINE IDENTIFICATION MODEL SERIAL NO. Record your generator model and serial number in the spaces provided to assist you in ordering spare parts from a BOLIY dealer. Record and keep these I.D.
BOLIY 1 YEAR FULL FUNCTIONALITY & 2 YEAR EMISSIONS COVERAGE BOLIY USA WARRANTY POLICY This warranty is limited to Boliy products when distributed by Boliy USA. The warranty is effective from the date of retail purchase and applies only to products used in recreational applications. Warranty Contact Information: Boliy USA 6800 Otter Lake Road Lino Lakes, MN 55038-4428 www.boliyusa.com - service@boliyusa.com - Nat.
WARRANTY FAQ Q. What costs are my responsibilities during the warranty period? A. The customer’s responsibility includes nonwarranty repairs, accident damages, and all costs of normal maintenance service such as oil and spark plugs. Q. What are some examples of “abnormal” strain, neglect, or abuse? A. These terms are general, as it would be impossible to provide a complete list.
SAFETY INFORMATION WARNING EXHAUST FUMES ARE POISONOUS. Never operate the engine in an enclosed area. Unconsciousness and death will result. Always operate the engine in a well ventilated area. NEVER RUN GENERATORS INDOORS OR IN CONFINED SPACES. • Never sleep near a running generator due to the emission of carbon monoxide. • When working with a generator, keep at least 20 feet away from where it is running.
CONTROL FUNCTION 1 1 3 2 16 D IG ITA L ON STOP ENG INE STA RT ECO N TE CH 14 ON 10 OFF ON OFF O N O FF (P US H) T OR PR O T E C TO RESE T AC INE RESTART ENG AC 12 15 11 13 4 5 6 7 8 9 Description and Control Panel Key 1. 2. 3. 4. 5. 6. 7. 8. Carrying Handles Fuel Level Gauge Fuel Cap Fuel On/Off Switch AC Ready Pilot Light Oil Warning Light Ground (Earth) Terminal 30 Amp RV Receptacle 9. 20 Amp Receptacle 10. Engine On/Off Switch 11. Choke Knob 12.
CONTROL FUNCTION CONTINUED OIL LIGHT & WARNING SYSTEM If the oil level falls below the safe operating level, the engine will stop automatically. Unless you refill with oil, the engine will not start again. NOTE: If the engine stalls or does not start, turn the engine switch to “ON” position and then pull the recoil starter. If the oil warning light flickers for a few seconds, the engine oil is low. Add oil and restart. ENGINE SWITCH The engine switch controls the ignition system. A.
HANDLE FUNCTION Pin location when the handle is stowed. Pin location to lock the handle.
REMOTE START/STOP FUNCTION 1) Turn the fuel knob to “On”. 2) Turn the engine kill switch to “On”. D IG ITA L ON STOP ENG INE STA RT ECO N 3) Turn the key switch to “On”. Remote start will not work if key switch is not in the “On” position. TE CH ON OFF ON OFF O N O FF (P US H) T OR PR O T E C TO RESE T AC INE RESTART ENG AC START ON E N G IN E S TA R T D I G I TA L TEC O N O FF (P US H ) T OR PR O T E C 4) To start the engine remotely, push unlock button twice on the remote.
PRE-OPERATION CHECKLIST NOTE: Pre-operation checks should be made prior to each use. FUEL SYSTEM Make sure there is sufficient fuel in the tank. Recommended fuel: Unleaded gasoline Fuel tank capacity: Total 1.9 US Gallons The engine must use regular unleaded gasoline with a pump octane number ((R + M)/2) of 86 or higher, or research octane number of 91 or higher. E-85 is NOT recommended.
OPERATION STARTING THE ENGINE NOTE: Before starting the engine, do not connect any electric devices. 1. Turn the fuel switch lever to the “ON” position. 2. Turn the engine switch to the “ON” position. 1. 2. ON OFF 3. Hold the choke knob fully out for a cold start. Note: Sometimes the choke is required to start a warm engine. 4. Pull slowly on the recoil starter until it is engaged, then pull it briskly. (Electric start model press engine start button to start.) 5.
OPERATION CONTINUED AC CONNECTION ALTERNATING CURRENT (AC) CAUTION • Be sure electric devices including the lines and plug connections are in good condition before connection to the generator • Be sure any electric devices are turned off before plugging it in • Be sure the total load is within generator rated output • Be sure the receptacle load current is within receptacle rated current 1. 2. 3. 4. 5. Wind the power lead 2 or 3 turns around the carrying handle. Start the engine.
OPERATION CONTINUED CAUTION • Be sure the battery leads are properly connected and are not damaged or obstructed. • Reduce the load to the specified generator rated output if the DC protector turns off. If it turns off again, consult the authorized dealer. NOTE: • If a short or overdraw should occur in the system, it will cause the DC Protector to trip. Press to reset the DC protector. NOTE: • At full charge, electrolyte specific gravity is between 1.26 and 1.28 • Check specific gravity hourly.
OPERATION CONTINUED APPLICATION RANGE: APPROXIMATE WATTAGE REQUIRED FOR STARTING Coffee Maker Dishwasher - Cool Dry Electric Fry Pan Electric Range - 8 - inch element Microwave Oven 20” Box Fan or Table Fan Electric Blanket Refrigerator Automatic Washer Clothes Dryer - Electric Furnace Fan, gas or fuel oil 1/8 Horsepower 1/4 Horsepower 1/2 Horsepower Lights (as indicated on bulb) Radio Sump Pump 1/3 Horsepower 1/2 Horsepower Television - Color RV Air Conditioner 13,500 BTU Room Air Conditioner 10,000 BTU Co
PERIODIC MAINTENANCE MAINTENANCE CHART Regular maintenance is most important for the best performance and safe operation. WARNING Stop the engine before starting maintenance work. Pre-Operation Check (Daily) Item Remarks Spark Plug Check condition. Adjust gap and clean. Replace if necessary. Engine Oil Check oil level/ Replace Air Filter Clean/Replace if necessary. Fuel Filter Clean fuel cock and fuel tank filter. Replace if necessary. Value Clearance Check and adjust when engine is cold.
SPARK PLUG INSPECTION You should periodically remove and inspect the spark plug. 1. Check for discoloration and remove the carbon. 2. Check the spark plug type and gap. Standard electrode color: Tan Color Standard Spark Plug: BPR4ES (NGK) (F7RTC) Gap: (0.028 – 0.031 inches) 3. Install the spark plug. Spark Plug Torque: 14 lbs. – Ft. (0.028-0.031 inch) ENGINE OIL REPLACEMENT 1. Place the machine on a level surface and warm up the engine. Then stop the engine. 2. Remove the rubber cap on the bottom. 3.
TROUBLESHOOTING ENGINE WON’T START 1. Fuel system, engine is not getting fuel.. • No fuel in tank… Supply fuel. • Clogged fuel line… Clean fuel line. • Foreign matter in fuel filter… Replace fuel filter. • Clogged carburetor … Clean carburetor. 2. Engine oil light flashes • Oil level is low… Add engine oil. 3. Electrical system • Engine switch to “ON”. Poor or no spark. • Spark plug is dirty… Replace spark plug. • Faulty ignition system… Consult dealer. 4.
BOLIY Pro 3600Si/ Pro3600Si/E Pro3600Si/ER DSP INVERTER GENERATOR SPECIFICATIONS & DIMENSIONS OVERALL LENGTH (in) 23 OVERALL WIDTH (in) 16.5 OVERALL HEIGHT (in) 18.5 (lb..) 3600 SI - 68 lbs, 3600 SI/E - 74 lbs DRY WEIGHT SHIPPING WEIGHT (lb.) SI - 72lbs, SI/E -78lbs FUEL TANK CAPACITY (US gal.) NOISE LEVEL 1.
BOLIY Pro 3600Si & 3600Si/E DSP INVERTER GENERATOR WIRING DIAGRAM Color code B - Black G - Green L - Blue O - Orange R - Red W - White Y - Yellow P - Pink B/W - Black/White G/Y - Green/Yellow W/L - White/Blue 18 1 - Main coil 2 - Sub coil 3 - Control unit 4 - AC indicator light/ Overload indicator light 5 - AC receptacle 6 - Ground (Earth) terminal 7 - Economy Control Switch 8 - Step Motor controller 9 - Engine switch 10 - Oil warning light 11 - Oil warning unit 12 - Oil level gauge 13 - Ignition coil 1
ADDITIONAL GROUNDING INFORMATION & SAFETY TIPS POSSIBLE CAUSES OF INJURY OR FATALITY • Shocks & electrocution to users from improper use – improper connection to structures, such as residences, offices, shops and trailers.
PORTABLE GENERATOR HAZARDS Portable generators are useful when temporary or remote electric power is needed, but they can be hazardous. The primary hazards to avoid during use are carbon monoxide poisoning, electric shock or electrocution, and fire. TO AVOID CARBON MONOXIDE HAZARDS: • Always use generators outdoors, away from doors, windows, and vents. • NEVER use generators in homes, garages, basements, crawl spaces, or other enclosed or partially enclosed areas, even with ventilation.
High Altitude Jetting 4,000 Feet and Over Changing Nozzle Jet for High Altitude Applications Modification Procedure: On the bottom of the carburetor bowl, there is a large hex nut. Unscrew the nut and pull off the bowl. Where the nut was unscrewed, the nozzle jet will be visible. Take the proper flat head screwdriver and carefully insert up the hole and unscrew the jet. The best screwdriver to remove the jet is a multi type screwdriver. Use a small pair of vise grips to remove the loosened jet.
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