BOLIY POWER OWNERS MANUAL MODEL Pro3600Si Pro3600Si/E Electric Start DIGITAL GENERATOR DSP TECHNOLOGY
TABLE OF CONTENTS PLEASE READ ENTIRE MANUAL BEFORE OPERATING Introduction ....................................................................................1 Warranty ........................................................................................2-3 Safety Information ............................................................................
INTRODUCTION Congratulations on purchasing your new BOLIY Generator. This manual covers operation and maintenance of the Pro3600Si/E generator. This manual will provide you with an excellent basic understanding of the operation, and maintenance of this machine. If you have any questions regarding the operation or maintenance of your machine, please consult your BOLIY dealer. xxx-xxxxx MACHINE IDENTIFICATION MODEL SERIAL NO.
2 YEAR FULL RUNABILITY & EMISSIONS COVERAGE BOLIY POWER WARRANTY POLICY This warranty is limited to Boliy products when distributed by Boliy Power. The following warranty applies to products purchased at retail or for recreational use after January 1, 2010. Warranty Procedure: Congratulations on your purchase of a Boliy Generator. There are 2 ways to register your machine. 1. 2. Complete your warranty registration cards and mail to: Register your machine online: Website: www.boliypower.com.
WARRANTY QUESTIONS AND ANSWERS Q. What costs are my responsibilities during the warranty period? of normal maintenance service, non-warranty repairs, accident damages, as well as oil and spark plugs. Q. What are some examples of “abnormal” strain, neglect, or abuse? A. These terms are general and overlap each other in areas. Specific examples include: Running the machine out of oil; lack of proper maintenance; operating the machine with a broken or damaged part which causes another part to fail; and so on.
SAFETY INFORMATION WARNING EXHAUST FUMES ARE POISONOUS. Never operate the engine in a close area or it may cause unconsciousness and death within a short time. Operate the engine in a well ventilated area. NEVER RUN GENERATORS INDOORS OR IN CONFINED SPACES. •Never sleep a running generator due to the emission of carbon monoxide. •When working with a generator, keep at least 20 feet away from where it is running.
BATTERY Battery This generator is equipped with a sealed type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. Battery preparation 1. Open the front door. 2. Check the positive lead (red) connection to the positive (+) terminal. 3. Connect the negative lead (black) to the negative (-) terminal. 4. Close the front door. To charge the battery Have a Boliy dealer charge the battery as soon as possible if it seems to have discharged.
CONTROL FUNCTION 1 1 3 2 16 D IG ITA L ON STOP ENG INE STA RT ECO N TE CH 14 ON 10 O N OFF (PUS H) T OR PR O TEC OFF TO RESE TAC INE RESTART ENG ON OFF AC 12 15 11 13 5 4 7 8 9 6 Description and Control Panel Key 1. 2. 3. 4. 5. 6. 7. 8. Carrying Handles Fuel Level Gauge Fuel Cap and Vent Fuel On/Off Switch AC Ready Pilot Light Oil Warning Light Ground (Earth) Terminal 30 Amp Receptacle 9. 30 Amp RV Receptacle 10. Engine On/Off Switch 11. Choke Knob 12.
CONTROL FUNCTION CONTINUED OIL WARNING SYSTEM If the oil level falls below the safe operating level, the engine will stop automatically. Unless you refill with oil, the engine will not start again. NOTE: If the engine stalls or does not start, turn the engine switch to “ON” position and then pull the recoil starter. If the oil warning light flickers for a few seconds, the engine oil is low. Add oil and restart. ON A ENGINE SWITCH STOP The engine switch controls the ignition system. A.
PRE OPERATION CHECKLIST NOTE: Pre-operation checks should be made each time the generator is used. FUEL SYSTEM Make sure there is sufficient fuel in the tank. Recommended fuel: Unleaded gasoline Fuel tank capacity: Total 2.1 US Gallons The engine must use regular unleaded gasoline with a pump octane number (R+M)/2) of 86 or higher, or research octane number of 91or higher. E-85 is NOT recommended.
OPERATION STARTING THE ENGINE NOTE: Before starting the engine, do not connect any electric devices. 1. Turn the fuel switch lever to the “ON” position. 2. Turn the engine switch to the “ON” position. 3. Please make sure fix cathcode cable to the crank case(Electric start model). 3. ON 2. 1. A ON STOP + - OFF B Do CA UT ba not IO yo ttery conn N u s ca ec tar ble t n t to un ega tive us til et he ma ch ine ! Note: Sometimes the choke is required to start a warm engine. 3.
OPERATION CONTINUED AC CONNECTION ALTERNATING CURRENT (AC) CAUTION • Be sure electric devices including the lines and plug connections are in good condition before connection to the generator. • Be sure any electric devices are turned off before plugging it in. • Be sure the total load is within generator rated output. • Be sure the receptacle load current is within receptacle rated current. 1. Wind the power lead 2 or 3 turns around the carrying handle. 2. Start the engine. 3.
OPERATION CONTINUED CAUTION • Be sure the battery leads are properly connected and is not damaged or obstructed. • Be sure breather hose is properly connected and is not damaged or obstructed. • Reduce the load to the specified generator rated output if the DC protector turns off. If it turns off again, consult the authorized dealer. NOTE: • If short or overdraw should occur in the system, it will cause the DC Protector to trip. Press to reset the DC protector.
OPERATION CONTINUED APPLICATION RANGE: APPROXIMATE WATTAGE REQUIRED FOR STARTING Coffee Maker Dishwasher -Cool Dry Electric Fry Pan Electric Range -8- inch element Microwave Oven 20”Box Fan or Table Fan Electric Blanket Refrigerator Automatic Washer Clothes Dryer -Electric Furnace Fan, gas or fuel oil 1/8 Horsepower 1/4 Horsepower ½ Horsepower Lights (as indicated on bulb) Radio Sump Pump 1/3 Horsepower ½ Horsepower Television -color RV Air Conditioner 13,500 BTU Room Air Conditioner 10,000 BTU Contractor A
PERIODIC MAINTENANCE MAINTENANCE CHART Regular maintenance is most important for the best performance and safe operation. WARNING Stop the engine before starting maintenance work. Item Remark Spark Plug Check condition. Adjust gap and clean. Replace if necessary. Engin Oil Check oil level/Replace Air Filter Initial 1 month /20 Hours Every 3 Month /50 Hours Every 6Month /100 Hours Every 12Month /300 Hours Clean/Replace if necessary Fuel Filter Clean fuel cock and fuel tank filter.
SPARK PLUG INSPECTION You should periodically remove and inspect the spark plug. 1. Check for discoloration and remove the carbon. 2. Check the spark plug type and gap. Standard electrode color: Tan Color Standard Spark Plug:BPR4ES(NGK)(F7RTC) Gap:(0.028-0.031 inches) 3. Install the spark plug. Spark Plug Torque:14 lbs. -Ft. (0.028-0.031 inch) ENGINE OIL REPLACEMENT 1. Place the machine on a level surface and warm up the engine. Then stop the engine. 2. Remove the rubber cap on the bottom.. 3.
TROUBLESHOOTING ENGINE WON’T START 1. Fuel system, engine is not getting fuel. • No fuel in tank... Supply fuel. • Clogged fuel line... Clean fuel line. • Foreign matter in fuel filter... Replace fuel filter. • Clogged carburetor... Clean carburetor. 2. Engine oil light flashes • Oil level is low... Add engine oil. 3. Electrical system • Engine switch to “ON”. Poor or no spark. • Spark plug is dirty... Replace sparkplug. • Faulty ignition system... Consult dealer. 4.
BOLIY Pro 3600Si & 3600Si/E DSP INVERTER GENERATOR WIRING DIAGRAM Color code B - Black G - Green L - Blue O - Orange R - Red W - White Y - Yellow P - Pink B/W - Black/White G/Y - Green/Yellow W/L - White/Blue 1 - Main coil 2 - Sub coil 3 - Control unit 4 - AC indicator light/ Overload indicator light 5 - AC receptacle 6 - Ground (Earth) terminal 7 - Economy Control Switch 8 - Step Motor controller 9 - Engine switch 10 - Oil warning light 11 - Oil warning unit 12 - Oil level gauge 13 - Ignition coil 14 -
BOLIY Pro 3600Si/ Pro3600SiE DSP INVERTER GENERATOR SPECIFICATIONS & DIMENSIONS OVERALL LENGTH (in) 23 OVERALL WIDTH (in) 16.5 OVERALL HEIGHT (in) 18.5 DRY WEIGHT (lb..) SHIPPING WEIGHT 3600 SI - 68 lbs, 3600 SI/E - 74 lbs (lb.) SI - 72lbs, SI/E -78lbs FUEL TANK CAPACITY (US gal.) NOISE LEVEL 2.1 (1/4 load at 7m) 53-58 dB GENERATOR RATED OUTPUT (WATTS) 3000 MAX OUTPUT (WATTS) 3300 FULL TANK OUTPUT (WATTS) 13500 RUN TIME AT 1/2 RATED LOAD 7.
ADDITIONAL GROUNDING INFORMATION & SAFETY TIPS MAJOR CAUSES OF INJURIES AND FATALITIES • Shocks & electrocution to users from improper use-improper connection to structures, such as residences, offices, shops and trailers. SAFE WORK PRACTICES • Maintain and operate generators in accordance with the manufacturer’s use and safety instructions.
PORTABLE GENERATOR HAZARDS A Fact sheet on Portable Generator Safety Portable generators are useful when temporary or remote electric power is needed, but they can be hazardous. The primary hazards to avoid during use are carbon monoxide poisoning, electric shock or electrocution, and fire. TO AVOID CARBON MONOXIDE HAZARDS: • Always use generators outdoors, away from doors, windows, and vents.
Appendix High Altitude Jetting 4,000 Feet and Over Change nozzle jet for high altitude application Modifications are as follows: On the bottom of the carburetor bowl there is a large hex nut. Unscrew the nut and pull off the bowl. Right up the center of where the nut just unscrewed from is the nozzle jet. Take the proper flathead screwdriver and carefully insert up the hole and unscrew the jet. Be very careful as the jet is brass. Remove jet only as there are other parts above the jet that might fall out.
BOLIY WARRANTY REGISTRATION You can also register ONLINE at www.boliypower.com Important ! Please complete and return within the next 15 days! Digital inverter generator 1. First Name Initial Last Name Street Apt. No. City State ZIP code E-mail Address: 2. Date of birth MM YY 3. Marital status YY 5.Date of the purchase 4.Telephone Number 6.Serial Number 7. Name of the store where purchased 8. Price you paid (excluding sales tax): $ 9.
Fold, staple or tape as indicated, and mail. Fold Here Fold Here PLACE STAMP HERE The Post Office will not deliver mail without postage.
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