PatrolIR B Pan and Tilt User’s Guide Document # 427-0026-01-10 Version 110, Oct 2010
© FLIR Systems, Inc., 2010. All rights reserved worldwide. No parts of this manual, in whole or in part, may be copied, photocopied, translated, or transmitted to any electronic medium or machine readable form without the prior written permission of FLIR Systems, Inc. Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR Systems, Inc. and/or its subsidiaries.
PatrolIR B Pan and Tilt User’s Guide Table of Contents 1 Warnings and Cautions 2 Introduction 3 Getting Started 3.1 Parts List .................................................................... 5 3.2 Operational Overview ..................................................... 5 3.3 Installation ................................................................... 6 3.3.1 Camera Mounting ................................................ 8 3.3.2 Fuse and Joystick Control Unit Mounting ............... 11 3.
iv Oct 2010 427-0026-01-10, version 110
1 Warnings and Cautions This guide uses the term Caution to indicate a potentially hazardous situation, which, if not avoided, may result in injury, damage to the vehicle or PatrolIR B, or other property damage. Caution! Failure to follow the caution may result in damage to the equipment or injury. Warnings and Cautions: Do not operate any function that takes your attention away from safely driving your vehicle.
1 – Warnings and Cautions Minimize display viewing while driving. Viewing the display may distract the driver from looking ahead and may result in an accident. The PatrolIR B thermal imaging system should not be used as a substitution for head lamps or head lamp assisted human vision during vehicle operation. When installing the PatrolIR B, do not block the vehicle’s vents or radiator panels. Doing so may result in heat buildup, equipment breakage, and/or fire.
2 Introduction Congratulations! The FLIR PatrolIR B is a state-of-the-art thermal imaging system that will provide you with excellent night visibility and situational awareness, without any form of natural or artificial illumination. The PatrolIR B system is designed for simple, intuitive operation. The basic system includes a camera assembly and a joystick control panel.
2 – Introduction Figure 2-1: PatrolIR B Makes the Difference The upper image represents what the human eye sees looking at a camouflaged subject in shady brush. The lower image is an infrared thermal picture taken at the same moment as the visible image above.
3 Getting Started 3.1 Parts List The PatrolIR B camera and its accessories are delivered in a box which contains the items below.
3 – Getting Started 3.3 Installation Caution! The PatrolIR B should be installed by a trained professional. Incorrect installation could void your warranty. DO NOT separate the Camera from its base during installation. PatrolIR B is designed for commercial, over-the-road, automotive applications. While many other applications are possible, each user should carefully consider additional protection and installation methods that might be required for a given application.
3 – Getting Started Monitor (not supplied) PatrolIR Camera Monitor cable (not supplied) BNC to RCA adapter (supplied) 22 30 “ Ground wire t fee BNC connector 22 feet 5A Fuse Junction box (not supplied) 12 VDC Return Joystick Control Unit Ground wire Figure 3-1: PatrolIR B Pan and Tilt 427-0026-01-10, version 110 Oct 2010 7
3 – Getting Started 3.3.1 Camera Mounting Caution! The PatrolIR B is intended to be mounted above the mounting plane. Any other type of installation is not appropriate. 187 mm (7.33 inches) 242 mm (9.
3 – Getting Started Mount the camera with the front of the base towards the primary viewing direction. The camera will rotate (pan) approximately 180 in either direction from the primary viewing direction. Your PatrolIR B can be installed with machine screws, washers, and lock washers as described below. 5.1mm (0.20”) for machine screw 62.7mm (2.47”) 62.7mm (2.47”) Primary Viewing Direction Step 1 Drill the screw mounting holes per the installation template provided in paragraph 7.
3 – Getting Started Step 5 Route the 22’ JCU cable from the cable splice connector to the Joystick Control Unit mounting location and the 22’ video cable from the video cable splice connector to the monitor. See Figure 3-1 for a schematic representation of the cabling connections. Step 6 Securely attach the green ground wire to the vehicle ground plane.
3 – Getting Started 3.3.2 Fuse and Joystick Control Unit Mounting Caution! Changing the wiring configuration of the PatrolIR B or attempting to utilize controllers or wiring harnesses other than those supplied by FLIR may cause permanent damage to the unit and may void the warranty. Caution! Do not connect the camera to anything other than 12 VDC power. Operating the camera outside of the specified input voltage range or the specified operating temperature range can cause permanent damage.
3 – Getting Started 139.7mm (5.50”) 31.75mm (1.25”) DRILL 6.4mm (0.25”) for threaded stud six places 34.3mm (1.35”) 31.75mm (1.25”) 60.325mm (2.375”) 132mm (5.20”) CUT for JCU This drawing is not to scale Figure 3-5: Joystick Control Unit mounting template Step 1 Drill holes for the six studs and cut an access hole for mounting the Joystick Control Unit per the installation template provided in paragraph 7.2 “Joystick Control Unit Mounting Template.” on page 25. A sketch is shown in Figure 3-5.
3 – Getting Started Step 3 Check the gasket under the Joystick Control Unit for integrity and securely fasten the switch in place with the two M4 flat washers, lock washers, and hex nuts provided. Step 4 Securely attach the green ground wire to the vehicle ground plane. Step 5 Connect the 12 VDC power and return wires from the JCU wiring harness to your fuse panel. Wire gauge must be in accordance with the applicable electrical standards.
3 – Getting Started mounted in a vertical orientation. Both JCU models have the same size and mounting features/hardware. Power—Your PatrolIR B offers a unique instant power on. Upon receiving power from the vehicle it automatically powers on and displays video to the monitor (client supplied). Additionally, you can manually turn the PatrolIR B on and off by pressing the power button. DIM—controls the brightness of the JCU panel; enabled anytime power is on.
3 – Getting Started The camera automatically adjusts to changing scene conditions. However, the camera does contain four preset conditions that might provide better imagery in certain conditions. The thermal imager inside the camera does not sense light like conventional cameras; it senses heat or temperature differences. As you experiment with the system during daylight and nighttime operation, you will notice differences in the picture quality; this is normal.
3 – Getting Started image will also have an impact on the image quality, because the camera has software that automatically controls the brightness and contrast of the image based on the temperature differences of objects in the field of view. Caution! The user may experience degraded images during certain short term atmospheric conditions such as those that allow water to condense or collect on the camera window.
4 Caring for your PatrolIR B 4.1 Troubleshooting Caution! Do not open the camera body for any reason. Disassembly of the camera (including removal of the cover) can cause permanent damage and will void the warranty. If the camera will not produce an image, check the inline fuse and the fuse panel. If a fuse has blown, determine the cause of the blown fuse, fix the problem, and replace with a 5 Ampere fuse. Check the wiring at both the fuse panel and at the termination to the JCU.
4 – Caring for your PatrolIR B 4.2.1 Cleaning Caution! The camera window has an anti-reflective coating and should be cleaned only with low pressure fresh water and a lens cloth. Caution! Improper care of the camera window can cause damage to the anti-reflective coating, degrade the camera’s performance, and void the camera warranty. The camera housing has a durable coating. Rinse the camera housing with very low pressure fresh water to keep it clean.
5 Optional Accessories 5.1 Optional JCUs and Extension Cables FLIR Systems makes available replacement JCUs and Dual Station JCUs with extension cables.
6 Technical Data 6.
7 Mounting Templates 7.1 Camera Mounting Template. Caution: When you print this document from the .pdf file,the installation templates may not be to scale. Be sure to check the dimensions prior to cutting any holes. 4X on 88.9 mm (3.50") bolt circle 5.1 mm (0.20") for machine screw Camera View Direction 62.7mm (2.47”) clocking-pin hole 62.7mm (2.47”) 1/4” x 20 mounting hole For installation purposes, a tear out version of this page is located at the very back of this manual.
7 – Mounting Templates 7.2 Joystick Control Unit Mounting Template. 60.325mm (2.375”) CUT for JCU 34.3mm (1.35”) 139.7mm 5.50” 132mm (5.20”) DRILL 6.4 mm (0.25”) for threaded stud six places Caution: When you print this document from the .pdf file,the installation templates may not be to scale. Be sure to check the dimensions prior to cutting any holes. 31.75mm (1.25”) 31.75 mm (1.25”) For installation purposes, a tear out version of this page is located at the very back of this manual.
Caution: When you print this document from the .pdf file,the installation templates may not be to scale. Be sure to check the dimensions prior to cutting any holes. 4X on 88.9 mm (3.50") bolt circle 5.1 mm (0.20") for machine screw Camera View Direction Tear out here 62.7mm (2.47”) clocking-pin hole 62.7mm (2.
Caution: When you print this document from the .pdf file,the installation templates may not be to scale. Be sure to check the dimensions prior to cutting any holes. 60.325mm (2.375”) CUT for JCU 31.75mm (1.25”) Tear out here 34.3mm (1.35”) 34.3mm (1.35”) 132mm (5.20”) DRILL 6.4 mm (0.25”) for threaded stud six places 31.75 mm (1.
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