Operator`s manual

Operating Instructions FR 125 MAX, FR 125 Junior MAX and FR 125 Mini MAX
Seite/page 93/104
Ausgabe/edition 02/2006
7. Stopping the engine
Push the button of ON/OFF switch in, and the engine will stop.
¡ Note: The ON/OFF switch serves also as an emergency stop if engine operation must be
interrupted (e.g. carburetor piston stuck in full throttle position).
¡ Note: Close the ignition circuit by the ON/OFF switch only for engine operation.
At engine stop with the ON/OFF switch on the ignition unit will consume current thus
discharging the battery completely leading at the end to damage or ruin of the
battery.
8. Running-in procedure for the engine
Attention: Pay attention to safety advice of the kart manufacturer.
To ensure that components have the longest possible life span, the engine must be subject to a
defined running-in period at first operation of engine or after a repair of the crankshaft or
displacement parts.
To warrant the best running-in conditions we recommend to fill the fuel tank the first time with
slightly oil-enriched gasoline/oil mixture of 1 : 33 (3 % oil). After the end of the running-in period
run the engine without fail on the specified oil/gasoline mixture of 1 : 50 ( 2 % oil), to prevent
trouble like coking of the exhaust valve.
Attention: A fully synthetic 2-stroke oil must be used.
Start the engine and run the kart for 15 minutes on a race track changing load and engine
speed up to
7.500 r.p.m
Then run the kart for 15 minutes with load and speed changes up to
9.500 r.p.m.
Load and speed changes mean:
Fully open the accelerator until the engine reaches the r.p.m. mentioned above – lift of the
accelerator completely – until the r.p.m. comes down to 5.000 r.p.m. and accelerate again.
After this running-in period the full power of the engine may be used.
Warning: The engine may never be operated without load. Is it operated (i.e. on the trolley)
r.p.m. over 14.000 1/min are possible, this dramatically shortens the lifetime of
components (conrod, big end bearing etc.)