Connect S2 | Solar Frame | User Guide 1 | 39 BOSCH CONNECTED INDUSTRY CONNECT S2 GATEWAY SOLAR FRAME User Guide Connected Products and Services Nexeed Track and Trace Version 1.
Connect S2 | Solar Frame | User Guide 2 | 39 © Robert Bosch Manufacturing Solutions GmbH, 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Connect S2 | Solar Frame | User Guide 3 | 39 Content 1 Hints for This Document ............................................................................................................................................ 5 2 Introduction ................................................................................................................................................................. 6 3 General information...................................................................................
Connect S2 | Solar Frame | User Guide 4 | 39 AC power supply ......................................................................................................................................................... 26 Solar Frame ................................................................................................................................................................ 27 Operating conditions ...............................................................................................
Connect S2 | Solar Frame | User Guide 5 | 39 1 Hints for This Document Meaning of the used signal words DANGER! Indicates risk situations and threats to the life and health of individuals. Failure to comply with this warning can lead to life-threatening situations. These instructions must be obeyed. WARNING Indicates a hazardous situation in which the user must act as indicated. These instructions must always be followed.
Connect S2 | Solar Frame | User Guide 6 | 39 2 Introduction Bosch Nexeed Track and Trace is a complete solution for tracking, locating and monitoring large and small objects. The Nexeed Gateway Connect S2 is a tracking device for mobile use on larger objects and vehicles and for stationary use by mounting inside and outside buildings. For this purpose, the Connect S2 is equipped with integrated satellite positioning (GNSS), a modern mobile radio interface and a powerful battery for autonomous operation.
Connect S2 | Solar Frame | User Guide 7 | 39 3 General information Before using the Connect S2 Gateway, please familiarize yourself with the Safety notes on page 34. It is important to observe the safety instructions to ensure safe installation, operation and disposal. Various accessories and mounting materials are available for the Connect S2 Gateway for many different applications. The chapter Sets, accessories, mounting material and ordering information, page 8, provides an overview of all options.
Connect S2 | Solar Frame | User Guide 8 | 39 4 Sets, accessories, mounting material and ordering information Set: Connect S2 Bundle E Set for use in stationary operation or for interim recharging via mains adapter, for use in Europe only. Order number: 3843.AX5.
Connect S2 | Solar Frame | User Guide 9 | 39 Set: Solar Frame The Connect S2 Gateway can be integrated into the Solar Frame (with 2 solar cells) and together with this results in a solarpowered self-sufficient tracking device. For this set you need the single device Connect S2 described above. Order number: 0804.GV5.750 Quantity Product 1 Solar Frame 2-cell 4 Washer DIN 522 stainless steel A2 blank 6.4 x 35 x 1.
Connect S2 | Solar Frame | User Guide 10 | 39 Accessories: Adhesive set AT-8040 The adhesive set is required for the mounting sets 0 mm – 3 mm and 4 mm – 13 mm. Order number: 0804.GV5.751 Quantity Product 4 Static mixer 1 Cartridge adhesive AT8040 Picture CAUTION Observe the information on storage temperature and the expiry date of the adhesive on the adhesive cartridge. Store the adhesive cool at the specified temperature. Do not use the adhesive once the expiry date has passed.
Connect S2 | Solar Frame | User Guide 11 | 39 Spare part: Power supply Europe The power supply unit is intended for use in countries with Euro connector and 230 V mains voltage. It corresponds to the power supply in the Connect S2 Bundle. Order number: 3843.AY0.457 Quantity 1 Product Picture AC power supply 230 V (Euro connector) 3 Spare part: Power supply adapter The power supply adapter is used to connect the power supply to the M8 connector of the Connect S Gateway. Order number: 3843.AY0.
Connect S2 | Solar Frame | User Guide 12 | 39 5 Functions and configurations The Connect S2 is delivered fully configured. No further configuration is required for assembly/commissioning. If you wish to change the device configuration after delivery, please contact the support. All configuration settings can be adjusted by the support team via remote maintenance. Sensor scan During operation, the Connect S2 performs a sensor scan at regular intervals on the frequency 2.4 GHz.
Connect S2 | Solar Frame | User Guide 13 | 39 Battery stretch function In order to ensure the monitoring of the Connect S2 and a minimum of tracking functionality even with low batteries, the gateways have a battery stretch function. This function increases (stretches) the sensor scan and upload intervals set via the configuration in three steps. With the battery stretch function, the upload and scan intervals currently configured for this gateway are extended by a factor (i.e.
Connect S2 | Solar Frame | User Guide 14 | 39 6 Activation and coupling of the Connect S2 Activation To activate a new Connect Gateway, hold an active NFC scanning device against the housing. The gateway starts automatically and connects to the Bosch server to download firmware and perform configuration. The status LED flashes red for 1 second and green for 1 second when the device is powered up via NFC.
Connect S2 | Solar Frame | User Guide 15 | 39 7 Mounting Mounting options Depending on the application, there are various solutions for attaching the Connect S2 to an object.
Connect S2 | Solar Frame | User Guide 16 | 39 Mounting with magnets No tools are required. Attach the gateway to a metal surface. Use the two neodymium magnets supplied to attach the gateway. • Screw the magnets hand-tight completely into the housing • Carefully attach the device to a metal object with magnets • Check the device for secure fixing CAUTION For safety reasons, attachment with magnets is only permitted up to a maximum height of 2 meters. Observe the maximum height of 2 m.
Connect S2 | Solar Frame | User Guide 17 | 39 Mounting with M8 screws Fasten the gateway at a suitable location using two M8 screws. For a material thickness of the mounting plate of 1 mm ... 5 mm, the supplied screws can be used. Alternative screws must be used for material thicknesses of more than 5 mm. Use the spring washers supplied to secure the screws. Screw the screws from below into the threads provided on the gateway housing.
Connect S2 | Solar Frame | User Guide 18 | 39 Mounting instructions for Solar Frame CAUTION The supplied mounting material (nuts, washers, etc.) is used to correctly mount the Solar Frame and gateway. Only use the supplied mounting material. The flange nuts supplied are specially selected for mounting the Solar Frame and must only be used ONCE. If the Solar Frame must be dismounted, always use new flange nuts. Only use the flange nuts supplied. Use them only once. No multiple use.
Connect S2 | Solar Frame | User Guide 19 | 39 Usage of adhesive AT-8040 CAUTION Observe the information on storage temperature and the expiry date of the adhesive on the adhesive cartridge. Store the adhesive cool at the specified temperature. Do not use the adhesive once the expiry date has passed. Do not use the adhesive if it is difficult to press it out of the cartridge. Step Instruction 1 Insert the 2-K cartridge into the gun Köratool PM 207 and attach the Köratool static mixer.
Connect S2 | Solar Frame | User Guide 20 | 39 Mounting with Solar Frame, glued The Solar Frame can be glued directly onto a smooth, flat surface using the mounting set 0 mm - 3 mm.
Connect S2 | Solar Frame | User Guide 21 | 39 Assembly steps: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Activate gateway Connect Solar Frame connector to gateway Insert the gateway into the Solar Frame from below Mount the glue studs with flange nuts, tighten flange nuts hand-tight.
Connect S2 | Solar Frame | User Guide 22 | 39 Mounting with Solar Frame, glued on backside INFO The mounting material supplied is suitable for a carrier plate with a material thickness of 1 mm to 13 mm. • • The mounting holes are sealed with the supplied adhesive. This type of installation can be carried out by one person.
Connect S2 | Solar Frame | User Guide 23 | 39 Mounting with Solar Frame, screwed INFO Use screws with a diameter of 5 mm for mounting. The length of the screws must be selected according to the thickness of the support plate. Use stainless steel (V2A, V4A) screws suitable for the application and sufficiently strong. Mounting parameters: Length of the screws Thickness of carrier plate + 13 mm to 18 mm Tightening torque of the flange nuts M5 hand-tight Mounting steps: 1. 2. 3. 4. 5. 6. 7. 8. 9.
Connect S2 | Solar Frame | User Guide 24 | 39 8 Operation and maintenance Device Status Device status information can be taken from the status LED: LED signal Battery status Blinking green Interval of 1 s The device is in standby mode. Blinking red Interval of 1 s The device is in operation: scanning, position determination or uploading data. Blinking red Interval of 15 s The battery is almost empty. The device is in battery saving mode. No operation is possible.
Connect S2 | Solar Frame | User Guide 25 | 39 10 Technical data Gateway Connect S2 Dimensions (L x W x H) 136 mm x 69 mm x 36 mm Weight ca. 480 g Power supply Lithium Iron Phosphate (LiFePO4) 3.2 V 6.8 Ah 21.76 Wh Battery life 1800 to 5000 Uploads 4 Localization • GNSS: Global Positioning System (GPS) • A-GPS: supported • Cell ID localization: Premium Cell Locate Technology IEEE 802.15.1 2.
Connect S2 | Solar Frame | User Guide 26 | 39 Connection cable length up to 3 m length Certifications RoHS, CE, FCC, ISED, EN50155 others on request AC power supply Variants 3843.AY0.457 3843.AY0.456 Output 24 V ⎓ (DC) 0 to 0.5 A 12 W Input 90 to 264 VAC Working temperature -20 °C to +60 °C Working humidity 20% to 90% rH (non-condensing) IP protection class IP22 Note Observe the data on the nameplate or the installation instructions and the manufacturer's data sheet.
Connect S2 | Solar Frame | User Guide 27 | 39 Solar Frame Dimensions (L x W x H) 300 mm x 152 mm x 41.1 mm Weight 680 g Solar cell output power 2.3 Wp Voltage 11.
Connect S2 | Solar Frame | User Guide 28 | 39 11 Handling and transport Connect S2 solo 3843.AW2.504 Connect S2 Bundle 3843.AX5.574 Battery Battery type Lithium iron phosphate, LiFePO4 Energy content 21,76 Wh Weight of battery approx. 166 g Transport tests according to part III, subsection UN38.3 Magnets (only Connect S2 Bundle, 3843.AX5.574) CAUTION Postage Magnetic fields of improperly packaged magnets could cause disturbances in sorting machines and damage fragile goods in other packages.
Connect S2 | Solar Frame | User Guide 29 | 39 Not applicable if no more than two batteries (devices) per package and if there are no more than two packages in the consignment. Marking ocean freight containers No marking required. Documentation No documentation required. Miscellaneous Personnel shall be trained commensurate with responsibilities.
Connect S2 | Solar Frame | User Guide 30 | 39 Air transport PAO/CAX INFO Use in aircraft The transport of Connect S Gateways in an aircraft is basically only permitted when the device is switched off or in sleep mode (battery empty). Make sure that a Connect S2 is switched off during transport in an aircraft.
Connect S2 | Solar Frame | User Guide 31 | 39 12 Disposal Disposing this product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment, which could otherwise arise from inappropriate waste handling. Take into account the respective national regulations, since improper disposal may otherwise be subject to penalties.
Connect S2 | Solar Frame | User Guide 32 | 39 13 Certifications and regulatory Notes EU-Declaration of Conformity Hereby, Robert Bosch Manufacturing Solutions GmbH – Bosch Connected Industry declares that the radio equipment type Connect S2 is in compliance with Directive 2014/53/EU and the Solar Frame is in compliance with Directive 2001/95/EU. The full text of the EU declaration of conformity is available at the following internet address: http://eu-doc.bosch.
Connect S2 | Solar Frame | User Guide 33 | 39 14 Intended Use The housing of the Connect Gateway must not be opened or manipulated. The Connect Gateway is designed for use in environmental conditions as described in the Technical Data section. Any intention to use the device under deviating environmental conditions is subject to re-testing and must be tested by the customer.
Connect S2 | Solar Frame | User Guide 34 | 39 15 Safety notes Safety instructions for the integrated battery CAUTION The device contains a lithium battery. Improper handling of the battery may cause a fire. Do not damage or cut the device. Observe the notes on handling and transport in chapter 11. Observe the notes on disassembly and return in chapter 12. Only use the device in the specified temperature range, see chapter 10.
Connect S2 | Solar Frame | User Guide 35 | 39 Safety instructions for handling the mounting magnets WARNING Contusions Large magnets have a very high attraction force. Unsafe handling could cause fingers or skin to be trapped between the magnets. This could lead to contusions or bruises. Wear protective gloves when handling the mounting magnets. Only remove one magnet at a time from the packaging for assembly. Pacemaker Magnets can influence the function of pacemakers and implanted defibrillators.
Connect S2 | Solar Frame | User Guide 36 | 39 Nickel allergy Many of our magnets contain nickel, even those without nickel coating. Some people have allergic reactions when they come into contact with nickel. Nickel allergies can arise from constant contact with nickel-coated objects. Avoid permanent skin contact with magnets. Do not handle magnets if you already have a nickel allergy.
Connect S2 | Solar Frame | User Guide 37 | 39 16 Third-Party Licenses and Components The Connect S gateway contains in binary form software components provided by third parties. These software components are licensed under its own license terms. Component: ARM CMSIS and system files Copyright (C) 2009-2015 ARM Limited. All rights reserved.
Connect S2 | Solar Frame | User Guide Component: 38 | 39 Segger RTT (c) 2014 - 2015 SEGGER Microcontroller GmbH & Co. KG - www.segger.com All rights reserved. This software may in its unmodified form be freely redistributed in source form. The source code may be modified, provided the source code retains the above copyright notice, this list of conditions and the following disclaimer. Modified versions of this software in source or linkable form may not be distributed without prior consent of SEGGER.
Connect S2 | Solar Frame | User Guide 39 | 39 We are very interested in your feedback so that our products and this documentation can be continuously improved. Please submit your questions, comments and suggestions for improvement via our contact website Robert Bosch Manufacturing Solutions GmbH BCI - Bosch Connected Industry BCI/PAL Wernerstr. 51 70469 Stuttgart Germany Support.TnT@de.bosch.
